service CHRYSLER CROSSFIRE 2005 1.G Owner's Manual

10. Insert the power plug (4) into the power point on the
instrument panel.
11. Turn the ignition key to the ON/RUN position.
12. Press the switch on the air pump to 1. The air pump
should start to inflate the tire.
13. After five minutes, the tire should be inflated to at
least 26 psi (180 kPa) on the pressure gauge.
14. If the tire doesn’t inflate to this level, press the air
pump switch to 0, disconnect the TIREFIT system from
the tire, and drive the vehicle back and forth approxi-
mately 30 feet (9.1 m) to distribute the sealant more
evenly within the tire.
15. Attach the air pump hose directly to the tire, press the
switch to 1, and inflate the tire again.NOTE:If a tire
pressure of 26 psi (180 kPa) is not reached after five
minutes, the tire is too badly damaged. Do not attempt to
drive the vehicle further, and call for assistance.16. If a tire pressure of 26 psi (180 kPa) is obtained, press
the air pump switch to 0, turn the ignition switch to the
OFF/LOCK position, and disconnect the TIREFIT sys-
tem.
17. Drive the vehicle for about 10 minutes to ensure
optimum distribution of the tire sealant within the tire.
18. Check the pressure in the tire. If the pressure is above
19 psi (130 kPa), inflate the tire to the pressure indicated
on the tire pressure label on the driver side latch pillar.
19. Have the tire inspected at the earliest opportunity at
an authorized dealer or tire service center.
NOTE:Do not exceed 50 mph (80 km/h) until the tire
has been inspected.
NOTE:If a pressure of at least 19 psi (130 kPa) cannot
be maintained in the tire, the tire is too badly damaged.
Do not attempt to drive the vehicle further, and call for
assistance.
176 WHAT TO DO IN EMERGENCIES

NOTE:Do not operate the electric air pump for more
than eight minutes to avoid overheating. The air pump
may be used again once it has cooled down.
NOTE:Replace the TIREFIT sealant bottle once every
four years to assure optimum operation of the system.
NOTE:If TIREFIT is liquid, clean water and a damp
cloth will remove the material from the vehicle or tire and
wheel components. Once TIREFIT sealing material has
dried, it can easily be peeled off and properly discarded.
Preparations for Jacking
WARNING!
Getting under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never get any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you need
to get under a raised vehicle, take it to a service
facility where it can be raised on a lift.
WARNING!
Do not attempt to repair a tire on the side of the
vehicle close to traffic. Pull far enough off the road to
avoid the danger of being hit when operating the
jack or repairing a tire.
Jacking the vehicle should only be necessary in the event
that a tire has been severely damaged, and must be
replaced. (See TIREFIT Tire Repair section for a descrip-
tion of cuts and punctures that may be repairable with
TIREFIT.)
WHAT TO DO IN EMERGENCIES 177
6

MAINTAINING YOUR VEHICLE
CONTENTS

3.2L Engine..........................197

Onboard Diagnostic System (OBD II).......198

Emissions Inspection And Maintenance
Programs
............................199

Replacement Parts.....................200

Dealer Service........................200

Maintenance Procedures.................201
▫Engine Oil..........................201
▫Ignition Wiring System.................207
▫Crankcase Emission Control System........207
▫Maintenance-Free Battery................207
▫Air Conditioner......................208▫Power Steering Fluid...................209
▫Chassis Lubrication....................210
▫Body Lubrication.....................211
▫Windshield Wiper Blades................211
▫Windshield Wiper Blade Replacement.......212
▫Windshield Washer Reservoir.............212
▫Exhaust System......................213
▫Cooling System.......................214
▫Hoses And Vacuum/Vapor Harnesses.......217
▫Brakes.............................217
▫Automatic Transmission................220
7

▫Manual Transmission..................221
▫Appearance Care And Protection From
Corrosion...........................222

Convertible Top Care...................226
▫Washing............................227
▫General Cleaning.....................227
▫Weather Strip Care....................228

Fuses...............................228
▫Underhood Accessory Fuse Block Fuses.....228
▫Relay Control Module Fuses.............232
▫Interior Fuses........................233

Replacement Bulbs.....................235
▫Interior Light Bulbs....................235
▫Exterior Light Bulbs...................235

Exterior Light Bulb Service...............235▫Headlights..........................235
▫Front Turn Signal And Parking/Standing
Lights.............................236
▫Front And Rear Sidemarker Lights.........236
▫Tail, Stop, Back Up And Turn Signal Lights . . . 237
▫License Plate Light....................238
▫Headlight Aiming.....................238

Vehicle Storage........................239

Specifications.........................241

Fluid Capacities.......................243

Recommended Fluids, Lubricants And
Genuine Parts
.........................244
▫Engine.............................244
▫Chassis............................245
▫Body..............................246
196 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
To meet new government regulations and promote
cleaner air, your Crossfire is equipped with a sophisti-
cated onboard diagnostic system called OBD II. This
system monitors the performance of the emissions and
engine control systems. When these systems are operat-
ing properly, your vehicle will provide excellent perfor-
mance and fuel economy, as well as engine emissions
well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the CHECK ENGINE Light. It will also store
diagnostic codes and other information to assist your
service technician in making repairs. Although your
vehicle will usually be drivable and not need towing, see
your authorized dealer for service as soon as possible.CAUTION!
Prolonged driving with the CHECK ENGINE light
on could cause further damage to the emission
control system. It could also affect fuel economy and
drivability. The vehicle must be serviced before any
state emissions tests can be performed.
If the CHECK ENGINE light is flashing, severe catalytic
converter damage and power loss will soon occur. Im-
mediate service is required.
If the gas cap is not tightened properly, the CHECK
ENGINE light may come on. Be sure the gas cap is
tightened every time you add fuel. Tighten the cap until
you hear it “click” once.
198 MAINTAINING YOUR VEHICLE

EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies
the following: the CHECK ENGINE Light is functioning
and is not on when the engine is running, and that the
OBD (Onboard Diagnostic) system is ready for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.2. Turn the ignition to the ON/RUN position, but do not
crank or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON/RUN
position, you will see your CHECK ENGINE light come
on as part of a normal bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The CHECK ENGINE light will flash for about 10
seconds and then return to being fully illuminated
until you turn off the ignition key or start the
engine. This means that your vehicle’s OBD system
isnot readyand you shouldnotproceed to the I/M
station.
b. The CHECK ENGINE light will not flash at all
and will remain fully illuminated until you turn off
the ignition key or start the engine. This means that
your vehicle’s OBD system isreadyand you can
proceed to the I/M station.
MAINTAINING YOUR VEHICLE 199
7

If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle’s OBD system is
ready or not ready, if the CHECK ENGINE light is
illuminated during normal vehicle operation, you should
have your vehicle serviced before going to the I/M
station. The I/M station can fail your vehicle because the
CHECK ENGINE light is on with the engine running.REPLACEMENT PARTS
Use of genuine Moparparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Moparparts for maintenance
and repairs will not be covered by the warranty offered
by DaimlerChrysler Corporation.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service Manuals are available which
include detailed service information for your Crossfire.
Refer to these manuals before attempting any procedure
yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
200 MAINTAINING YOUR VEHICLE

WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
technician.
MAINTENANCE PROCEDURES
The pages that follow contain the maintenance service
recommended by the engineers who designed your ve-
hicle.Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
You can check the oil level using the procedure described
in Checking Engine Oil Level in the Understanding Your
Instrument Panel section, or by checking the engine oil
dipstick.
MAINTAINING YOUR VEHICLE 201
7

The Flexible Service System (FSS) in your vehicle evalu-
ates engine temperature, oil level, vehicle speed, engine
speed, distance driven, and the time elapsed since your
last service. It determines when your vehicle needs
maintenance service and alerts you in advance. The next
necessary service is indicated by the FSS in your instru-
ment cluster.
NOTE:Also see the FSS system details in the Under-
standing Your Instrument Panel section of this manual.
Very light duty driving cycles (most trips more than 10
miles [16 km] at moderate speeds in moderate tempera-
ture conditions) can extend the service interval beyond
7,000 miles (Canada: 11,000 km).
IfANYof the following apply to your driving, the oil
change interval can be reduced significantly:
•Day and night temperatures are below 32°F (0°C)
•Stop-and-go driving
•Extensive engine idling
•Driving in dusty conditions
•Short trips of less than 10 miles (16 km)
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C)
•Taxi, Police, or delivery service (commercial service)
Observe the oil change interval indicated by your FSS
system. This system will monitor the driving conditions
seen by your vehicle, and will recommend the best
interval for servicing your vehicle to maintain it in top
condition.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could dam-
age your engine.
MAINTAINING YOUR VEHICLE 203
7

Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, only use synthetic engine
oils, approved to MB 229.3 or MB 229.5, such as Mobil 1
SAE 0W-40. The FSS may not alert for an oil change at the
proper interval if an unapproved engine oil is used;
engine damage and reduced engine life may result.
Materials Added To Engine Oils
Do not add materials (other than leak detection dyes) to
engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental addi-
tives.
Disposing of Used Engine Oil
Care should be taken in disposing of used engine oil from
your vehicle. Used oil, indiscriminately discarded, can
present a problem to the environment. Contact your
dealer, service station, or governmental agency for advice
on how and where used oil can be safely discarded in
your area.
Engine Oil Filter
The engine oil filter should be replaced at every engine
oil change.
Engine Oil Filter Selection
All DaimlerChrysler Corporation engines have a full-
flow type disposable oil filter. Use a filter of this type for
replacement. The quality of replacement filters varies
considerably. Only high quality filters should be used to
assure most efficient service. MoparEngine Oil Filters
are high quality oil filters and are recommended.
204 MAINTAINING YOUR VEHICLE