service CHRYSLER CROSSFIRE 2005 1.G Service Manual

REPLACEMENT BULBS
Interior Light Bulbs
For lighted switches and interior lights, see your autho-
rized dealer for servicing requirements.
Exterior Light Bulbs
Bulb Bulb No.
Headlight - High and Low Beam......12V55W H7U
Front Turn Signal.......................Y21W
Front Parking/Standing Light.............. W5W
Front Side Marker Light.................. W5W
Rear Marker Light...................... W5W
Center High-Mounted Stop Light (CHMSL)..... LED
Front Fog Lights.....................HB455W
Rear Turn Signal Light...................Y21W
Rear Tail and Stop Light.................21/5W
Backup Light........................... 21W
License................................ 168
EXTERIOR LIGHT BULB SERVICE
Headlights
WARNING!
Halogen lamps contain pressurized gas. A bulb can
explode if you:
•touch or move it when hot,
•drop the bulb,
•scratch the bulb
Wear eye and hand protection.
NOTE:To prevent a possible electrical short circuit,
switch off light prior to replacing a bulb.
1. Push the tab down at the top end of the cover and
remove.
2. Disconnect the electrical connector.
MAINTAINING YOUR VEHICLE 235
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License Plate Light
1. Remove the two lens assembly mounting screws.
2. Pull the bulb out of the socket.
3. Replace the bulb and reattach the lens assembly.
4. Align and resecure the two lens assembly mounting
screws.
NOTE:Be sure not to over-torque the mounting screws
or permanent damage to the lens may occur.
NOTE:Always test the operation of all lights after
service operations have been performed to validate an
effective repair.
Headlight Aiming
The headlights on your new vehicle were aimed at the
factory. The factory setting was made at a no load setting.
A great increase in weight will change the aiming and it
may be necessary to readjust the headlights if carrying an
excessive amount of weight in the rear cargo area. To
readjust the headlights first mark the position of the
headlights on a wall prior to loading the vehicle. Load
the vehicle and then readjust the headlights to the
238 MAINTAINING YOUR VEHICLE

original position. If any further adjustments are neces-
sary contact your manufacturer’s dealer. A detailed ser-
vice procedure is contained in the manufacturer’s Service
Manual. Information on purchasing a Service Manual can
be found at the back of this Owner’s Manual.
VEHICLE STORAGE
We recommend that you follow these guidelines before
storing your Crossfire for extended periods.
•Fill the gas tank. This will prevent water condensation
inside the tank. If you plan on storing your vehicle
more than two months, add an anti-oxidant fuel
stabilizer to the gas tank.
•Change the oil to remove any corrosive combustion-
related acids in the crankcase.
•Wash and wax the vehicle to protect the finish.
•Cover the vehicle whenever possible to prevent acci-
dental damage to the finish.
•Store the vehicle in a dry, well-ventilated location.
•If the vehicle will be subjected to freezing tempera-
tures, remove the battery and store it in a dry, well-
ventilated place. If the vehicle is not going to be driven
in the next three weeks, follow the battery recharge
procedure in the Service Manual, then disconnect the
battery at the negative terminal.
CAUTION!
Use care when disconnecting the remote positive
cable. It is connected to the battery and can short out
to any metal on the vehicle. Always tape or wrap the
exposed cable end to prevent electrical shorts.
Disconnecting the battery causes the engine control sys-
tem to lose memory of some “learned” functions. The
engine may run rough when first started after a battery
disconnect until the control module “relearns” these
functions.
MAINTAINING YOUR VEHICLE 239
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Check the battery every four to six weeks to ensure that
the voltage is above 12.40. Voltage will drop more rapidly
in hot temperatures. If battery voltage drops below 12.40,
follow the battery recharge procedure in the Service
Manual.
•Check that the radiator coolant level of protection is to
at least -20°F (-29°C).
•Block the wheels. Do not apply the parking brake.
•Make sure that all tires are inflated to the optimum
pressure.
•Cut blocks of plywood about the same size of the tires.
Cover each block with indoor/outdoor carpeting and
place them between the tires and concrete. This will
prevent tire flat spotting.
•For long term storage, remove the tires and put the
vehicle up on blocks. Stack the tires on plywood and
cover with a tarp to prevent flat spotting.
•Move the wiper blades away from the windshield.
NOTE:To help prevent the battery from discharging
during shorter periods of inactivity, perform the follow-
ing:
1. Make sure that the rear liftgate/decklid, hood, and
doors are completely closed.
2. Make sure that the remote transmitter is operating and
that the battery is good.
3. Make sure that the hood, rear liftgate and door
switches are in adjustment.
4. Use the remote transmitter to set the alarm.
240 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts
Automatic Transmission Only use ATF approved to MB 236.10, MB 236.12. Synthetic Dexron III
Transmission Fluid may be substituted.
Brake Master Cylinder Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with:
minimum dry boiling point (ERBP) 500°F (260°C), minimum wet boiling
point (WERBP) 356°F (180°C), maximum viscosity 1500 mm
2/s,
conforming to FMVSS 116 and ISO 4925.
Clutch Fluid Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with:
minimum dry boiling point (ERBP) 500°F (260°C), minimum wet boiling
point (WERBP) 356°F (180°C), maximum viscosity 1500 mm
2/s,
conforming to FMVSS 116 and ISO 4925.
Manual Transmission Fluid No fluid service required. Only use fluid approved to MB 236.2. SAE
5W-20 engine oil, meeting API SL or GF-3, may be substituted.
Power Steering Reservoir No fluid service required. Filled at the factory with Pentosin CHF 11S.
Steering noise and reduced component life may result if an unapproved
fluid is used.
Rear Axle Fluid Only use synthetic SAE 75W-85 axle lubricant that meets MB 231.1.
Reduced axle durability may result if an unapproved product is used.
Tire Pressure Refer to label on driver’s door frame.
MAINTAINING YOUR VEHICLE 245
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MAINTENANCE SCHEDULES
CONTENTS

Introduction..........................248

Warranty............................248

Emission Control System Maintenance......249

Maintenance Schedules..................249
▫Scope Of Work For “A” Schedule Maintenance
Service.............................250
▫Scope Of Work For “B” Schedule Maintenance
Service.............................251

FSS System...........................252

Regular Check-Ups.....................254
▫Additional Periodic Maintenance..........255

Special Maintenance Requirements.........256
▫Coolant............................256
▫Dust Filter For Heating/Ventilation
Replacement.........................256

Engine Oil Change And Filter Replacement...2568
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INTRODUCTION
This is intended as a guide to the service requirements of
your vehicle.
It contains all necessary instructions concerning service
intervals and operations which have to be carried out.
Scope and frequency of maintenance work primarily
depend on the vehicle’s operating conditions. In the
interest of maintaining the vehicle’s operating safety, the
specified work should be performed regularly and in
good time.
Our vehicles are subject to ongoing development. Tech-
nical progress may also affect the scope of service work
performed.
“Daily vehicle checks” before starting a journey are the
responsibility of the driver.
WARRANTY
The DaimlerChrysler Corporation Dealer network is at
your disposal for maintenance work. Each of these work-
shops has the equipment and tools, the specially trained,
skilled and experienced personnel and receives regular
technical instruction from DaimlerChrysler Corporation
to ensure that your vehicle is inspected and maintained
thoroughly and in accordance with the latest procedures.
Please follow the instructions given in this Owner’s
Manual and ensure that they are observed, even if you
hand the vehicle over to a third party for use or care. By
not observing these instructions you may void your
warranty rights.
If the specified oil and maintenance services are not
carried out regularly or at the time intervals specified, a
decision as to the validity of a warranty claim can only be
made after DaimlerChrysler Corporation has investi-
gated your claim.
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The use of Special lubricant additives is not recom-
mended. The use of such additives may affect your
warranty rights. With regard to legal stipulations con-
cerning emissions control, please note that engines have
to be serviced and adjusted in accordance with special
instructions and using special measuring equipment.
Modifications to or interference with the emissions con-
trol systems are not permissible.
All DaimlerChrysler Corporation dealers are familiar
with the relevant and applicable regulations.
EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for your Crossfire in severe
operating conditions such as dusty areas and very short
trip driving.Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the
emission control devices and systems on your vehicle
may be performed by any automotive repair establish-
ment or individual using any automotive part which has
been certified pursuant to U.S. EPA or, in the State of
California, California Air Resources Board regulations.
MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
requiredservice for your vehicle.
Schedule “A” typically rotates with Schedule “B.” Follow
Schedule “A” after the first service interval, Schedule “B”
after the second service interval, and so on. In some cases
where the service interval has been extended due to very
light duty driving, a Schedule “B” service may be indi-
cated following a previous Schedule “B” service. There
are additional service tasks required under Schedule “B.”
MAINTENANCE SCHEDULES 249
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Your Flexible Service System (FSS) — see Understanding
Your Instrument Panel section — should give you an
exact indication of when your vehicle should be sched-
uled for service and which schedule to follow.
Additional Periodic Maintenanceitems should also be
performed beyond the items listed in the following charts
to assure the optimum performance of your Crossfire.
SCOPE OF WORK FOR “A” SCHEDULE
MAINTENANCE SERVICE
Oil Change
•Change oil and replace filter
Maintenance
•Lubricate hood hinges, latch, and secondary latch
•Reset FSS Display
Function Check
•Horn, hazard warning flashers, turn signals, and indi-
cator lamps
•Headlamps and exterior lighting
•Windshield wipers and washer system
Inspection
•Check front and rear brake pads for lining thickness
•Check tires for damage and general condition
•Check tire inflation pressures and correct if necessary
Fluid Levels
Check fluid levels for the following systems and correct if
necessary. Should there be a loss of fluid that cannot be
explained by regular use, trace and eliminate the cause.
•Engine cooling system (check corrosion inhibitor/
antifreeze)
•Hydraulic brake system
•Power steering system
•Windshield washer system
250 MAINTENANCE SCHEDULES
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SCOPE OF WORK FOR “B” SCHEDULE
MAINTENANCE SERVICE
Oil Change
•Change oil and replace filter
Maintenance
•Rotate tires
•Replace dust filter
•Lubricate hood hinges, latch, and secondary latch
•Reset FSS Display
Function Check
•Horn, hazard warning flashers, turn signals, and indi-
cator lamps
•Headlamps and exterior lighting
•Windshield wipers and washer system
•Check seat belts for damage and proper function
•Test hydraulic brakes and check parking brake func-
tionInspection
•Check front and rear brake pads for lining thickness
•Check condition of front and rear brake discs
•Check tires for damage and general condition
•Check tire inflation pressures and correct if necessary
•Check major underbody components for leakage or
damage (if there are signs of leakage, determine cause
and repair)
•Check condition of front axle ball joints and rubber
boots
•Check condition of steering components and rubber
boots
•Check underhood components for leakage or damage
(if there are signs of leakage determine cause and
repair)
•Check condition of accessory drive belt
•Check headlamp aiming, adjust if necessary
•Check windshield wiper blades, replace if necessary
MAINTENANCE SCHEDULES 251
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