fuel CHRYSLER PACIFICA 2004 1.G Owner's Manual

MAINTAINING YOUR VEHICLE
CONTENTS
m3.5L Engine...........................268
mOnboard Diagnostic System Ð OBD II........269
mEmissions Inspection And Maintenance
Programs............................270
mReplacement Parts......................271
mDealer Service.........................271
mMaintenance Procedures..................272
NEngine Oil..........................272
NEngine Oil Filter......................276NDrive Belts Ð Check Condition And Tension . . 276
NSpark Plugs.........................277
NEngine Air Cleaner Filter................277
NFuel Filter..........................277
NCatalytic Converter....................278
NMaintenance-Free Battery................279
NAir Conditioner......................281
NPower Steering Ð Fluid Check............282
NFront & Rear Suspension Ball Joints........283
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NSteering Shaft Seal....................283
NSteering Linkage......................283
NDrive Shaft Universal Joints..............283
NBody Lubrication.....................284
NWindshield Wiper Blades................284
NWindshield And Rear Window Washers.....285
NExhaust System......................285
NCooling System.......................286
NHoses And Vacuum/Vapor Harnesses.......291
NBrakes.............................292
NMaster Cylinder Ð ABS Brakes Brake Fluid
Level Check.........................293
NFuel System Hoses....................294NAutomatic Transmission................295
NAll Wheel Drive (AWD) Ð If Equipped.....298
NFront And Rear Wheel Bearings...........300
NAppearance Care And Protection From
Corrosion...........................300
NCleaning The Center Console Cup Holders . . . 304
mIntegrated Power Module (IPM)............305
mVehicle Storage........................306
mReplacement Light Bulbs.................306
mBulb Replacement......................307
NStandard Quad Headlights...............307
NHigh Intensity Discharge Headlights (HID)
Ð If Equipped.......................308
266 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the ªMalfunction Indicator
Lightº on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur. Im-
mediate service is required.
MAINTAINING YOUR VEHICLE 269
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NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
272 MAINTAINING YOUR VEHICLE

Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to the ªVehicle Emission Control Informa-
tionº label in the engine compartment.
Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on Schedule ªAº. If, however, you
drive the vehicle frequently under dusty or severe con-
ditions, the filter element should be inspected periodi-
cally and replaced if necessary at the intervals shown on
Schedule ªBº.
WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Fuel Filter
A plugged fuel filter can cause stalling, limit the speed at
which a vehicle can be driven or cause hard starting.
Should an excessive amount of dirt accumulate in the
fuel tank, filter replacement may be necessary. See your
local dealer for service.
MAINTAINING YOUR VEHICLE 277
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Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
278 MAINTAINING YOUR VEHICLE

Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
WARNING!
Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow petroleum base fluid to contaminate
the brake fluid, all brake seal components could be
damaged causing partial or complete brake failure.
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and quick connect fittings which
have unique material characteristics to provide adequate
sealing and resist attack by deteriorated gasoline.
294 MAINTAINING YOUR VEHICLE

You are urged to use only the manufacture specified
hoses with quick connect fittings, or their equivalent in
material and specification, in any fuel system servicing. It
is mandatory to replace any damaged hoses or quick
connect fittings that have been removed during service.
Care should be taken in installing quick connect fittings
to insure they are properly installed and fully connected.
See your authorized dealer for service.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
All automatic transmissions are equipped with a conven-
tional filler tube and dipstick. If fluid is added, it should
be added through the dipstick hole in the case.The dipstick is located just behind the radiator, lower
right side.
Selection of Lubricant
It is important that the proper lubricant is used in the
transmission to assure optimum transmission perfor-
mance. Use only manufacturers recommended transmis-
sion fluid, refer to Recommended Fluids, Lubricants and
Genuine Parts for correct fluid type. It is important that
the transmission fluid be maintained at the prescribed
level using the recommended fluid.
MAINTAINING YOUR VEHICLE 295
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License Light
1. Place a screwdriver in the slot next to the release tab
and push on the release tab to remove the lens.
2. Unscrew the bulb and remove it from the socket.
Replace the bulb and push on the lens until it snaps into
place.
FLUID CAPACITIES
U.S. Metric
Fuel (approximate) 23 gallons 87 liters
Engine Oil-With Filter
3.5 Liter Engines 5.5 qts 5.2 liters
Cooling System *
3.5 Liter Engines 10.5 qts 9.9 liters
* Includes heater and coolant recovery bottle filled to
MAX level.
MAINTAINING YOUR VEHICLE 311
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RECOMMENDED FLUIDS, LUBRICANTS AND
GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology)
Engine Oil Use API Certified, meeting material standard MS-6395, (GF-3). Refer to oil
viscosity chart for correct SAE grade.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Oil Filter Mopart5281090 or equiv.
Fuel Selection 89 Octane
312 MAINTAINING YOUR VEHICLE