CHRYSLER PT CRUISER 2004 1.G Owners Manual

All Transaxles
CAUTION!
If the vehicle being towed requires steering, the
ignition switch must be in the OFF position, not in
the LOCK or ACCESSORY positions.
Do not attempt to use sling type equipment when
towing. When securing vehicle to flat bed truck, do
not attach to front or rear suspension components.
Damage to your vehicle may result from improper
towing.
If it is necessary to use the accessories while being towed
(wipers, defrosters, etc.), the key must be in the ON
position, not the ACCESSORY position. Make certain the
transaxle remains in NEUTRAL.
Without The Ignition Key
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. A dolly should be
used under the front wheels if the rear wheels are raised.
Proper towing equipment is necessary to prevent dam-
age to the vehicle.
Towing This Vehicle Behind Another Vehicle (Flat
Towing With All Four Wheels On The Ground)
If your vehicle is equipped with a manual transaxle, it
may be towed at any legal highway speed, for any
distance, if the transaxle is in neutral.
If the ignition key is not available, vehicles with auto-
matic transaxles can not be flat towed at any time.
WHAT TO DO IN EMERGENCIES 241
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MAINTAINING YOUR VEHICLE
CONTENTS
m2.4L High Output Turbo Engine Compartment . . 246
m2.4L Engine Compartment................247
mOnboard Diagnostic System Ð OBD II........248
mEmissions Inspection And Maintenance
Programs............................249
mReplacement Parts......................250
mDealer Service.........................250
mMaintenance Procedures..................251
NEngine Oil..........................251NDrive Belts Ð Check Condition And Tension . . 256
NSpark Plugs.........................256
NIgnition Wiring System.................256
NCatalytic Converter....................256
NEngine Timing Belt....................258
NCrankcase Emission Control System........258
NFuel Filter..........................258
NAir Cleaner Element (Filter)..............258
NMaintenance-Free Battery................259
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NAir Conditioner......................261
NPower Steering Ð Fluid Check............261
NFront Suspension Ball Joints..............262
NBody Lubrication.....................262
NWindshield Wiper Blades................263
NWindshield Washer Reservoir.............264
NExhaust System......................264
NCooling System.......................265
NHoses And Vacuum/Vapor Harnesses.......269
NFuel System Connections................270
NBrake System........................270
NAutomatic Transaxle...................273
NManual Transaxle.....................276NAppearance Care And Protection From
Corrosion...........................276
mFuses...............................282
NUnderhood Fuses
(Power Distribution Center)..............282
NInterior Fuses........................285
mVehicle Storage........................285
mReplacement Bulbs......................286
mBulb Replacement......................287
NHeadlight Bulb Replacement.............287
NFront Park/Turn Signal/Side Marker Lights . . 288
NFront Fog Lights Ð If Equipped...........288
NTail/Stop, And Rear Turn Signal Lights......288
NBack Up Light Bulb....................289
244 MAINTAINING YOUR VEHICLE

NCenter High Mounted Stop Light..........289
mFluids And Capacities...................290
mRecommended Fluids, Lubricants And Genuine
Parts................................291NEngine.............................291
NChassis............................292
MAINTAINING YOUR VEHICLE 245
7

2.4L HIGH OUTPUT TURBO ENGINE COMPARTMENT
246 MAINTAINING YOUR VEHICLE

2.4L ENGINE COMPARTMENT
MAINTAINING YOUR VEHICLE 247
7

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
248 MAINTAINING YOUR VEHICLE

EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn off the
MAINTAINING YOUR VEHICLE 249
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ignition key or start the engine. This means that your
vehicle's OBD system isnot readyand you shouldnot
proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn off the ignition key or start
the engine. This means that your vehicle's OBD system
isreadyand you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have yourvehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service Manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
250 MAINTAINING YOUR VEHICLE