engine CHRYSLER PT CRUISER 2005 1.G Manual Online

Maintenance schedule “A”—Non Turbo Charged En-
gines– No change necessary.
Maintenance schedule “A”—Turbo Charged Engines–
No change necessary.
Maintenance schedule “B”—All Engines– Every 60,000
miles (96 000 km) change fluid and filter under the
following conditions:
•Police, taxi, limousine, commercial type operation, or
trailer towing where the vehicle is drivenregularlyfor
more than 45 minutes of continuous operation.
NOTE:Refer to Section 8 of this manual for mainte-
nance schedules.
If the transaxle is disassembled for any reason, the fluid
and filter should be changed.
Special Additives
The manufacturer recommends against the addition of
any fluid additives to the transaxle. The only exception to
this policy is the use of special dyes to aid in detecting
fluid leaks. The use of transmission sealers should be
avoided as they may adversely affect seals.
Manual Transaxle
Lubricant Selection
Use only manufacturers recommended transmission
fluid, refer to Recommended Fluids, Lubricants and
Genuine Parts for correct fluid type.
Fluid Level Check
Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more that 3/16” (4.7 mm) below the bottom of
the hole.
Add fluid, if necessary, to maintain the proper level.
296 MAINTAINING YOUR VEHICLE

FUSES
Underhood Fuses (Power Distribution Center)
A Power Distribution Center is located in the engine
compartment; next to the air cleaner filter. A label iden-
tifying the components and circuits is located on the
underside of the cover.
MAXI
FUSEAmp/Color Items Fused
1 30 Amp/Pink Ignition Start
2 40 Amp/Green Anti-Lock Brake (ABS)
Pump
3 40 Amp/Green Ignition Run
4 30 Amp/Pink Heated Seats
5 40 Amp/Green Radiator Fan (Lo Speed
Turbo Only)
6 50 Amp/Red High Speed Radiator Fan
(Turbo Only)
7 30 Amp/Pink Anti-Lock Brake (ABS)
Solenoid
8 40 Amp/Green Electric Back Light (EBL)
9 Spare
10 40 Amp/Green IP Fuseblock
Power Distribution Center Location
MAINTAINING YOUR VEHICLE 303
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FUSE Amp/Color Items Fused
1 25 Amp/
NaturalHeadlamp Switch
2 15 Amp/Blue Exterior Lighting
3 20 Amp/
YellowRKE/Door Locks
4 20 Amp/
YellowPower Height Adjust
5 10 Amp/Red Airbag Run Only
6 10 Amp/Red B/U Electric Back Light
(EBL) NEU SAF
7 25 Amp/
NaturalHVAC Blower
8 15 Amp/Blue Fog Lamp (Domestic
Only)
9 10 Amp/Red Airbag Run-ST
10 10 Amp/Red Cluster/RKE/SKIM11 10 Amp/Red Engine Module/ABS-
TRAC
12 10 Amp/Red PDC Relays/LDP
13 10 Amp/Red Interior Lighting
14 20 Amp/
YellowSunroof/Overhead
Console/Radio
15 20 Amp/
YellowWipers/Comb. FLS
16 10 Amp/Red Auto Stick/Ignition Off/
Run
17 15 Amp/Blue Heated Seats
18 10 Amp/Red Heated Mirrors
19 10 Amp/Red Rt Headlamp
20 10 Amp/Red Lt Headlamp
MAINTAINING YOUR VEHICLE 305
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FLUIDS AND CAPACITIES
U.S. Metric
Fuel (Approximate)15 Gallons 56.7 Liters
Engine Oil-With Filter
2.4 Liter Engines (Use API Certified SAE 5W-30 Engine Oil.
Refer to your engine oil filler cap for correct SAE grade meet-
ing DaimlerChrysler Material Standard MS-6395.)5.0 qts 4.7 Liters
Cooling System *
2.4 Liter Engines (MoparAntifreeze/Coolant 5 Year/100,000
Miles Formula)6.5 qts 6.2 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
MAINTAINING YOUR VEHICLE 311
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RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MoparAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) or equivalent.
Engine Oil Use API Certified SAE 5W-30 Engine Oil. Refer to your engine oil filler cap
for correct SAE grade meeting DaimlerChrysler Material Standard MS-6395.
Engine Oil Filter Non Turbo—Mopar 4105409 or equiv. Turbo—Mopar 4781452AA or equiv.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Fuel Selection 91 Octane for High Output 2.4L Turbo and 87 Octane for 2.4L Standard
Turbo and 2.4L Standard Non Turbo Engines.
312 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULES
CONTENTS

Emission Control System Maintenance........316

Maintenance Schedule...................316
▫Schedule “B”—All Engines..............319▫Schedule “A”—Non Turbo...............329
▫Schedule “A”—Turbo..................333
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EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULE
There are three maintenance schedules that showre-
quiredservice for your vehicle.
First is Schedule“B”—ALL ENGINES. It is for vehicles
that are operated under the conditions that are listed
below and at the beginning of the schedule.
•Day and night temperatures are below 32° F (0° C).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32° C).
•Trailer towing.†
316 MAINTENANCE SCHEDULES
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•Taxi, police, or delivery service (commercial ser-
vice).†
•Off-road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first, and follow schedule “B—All
Engines” of theMaintenance Schedulessection of this
manual.
NOTE:IFANYof these apply to you then flush and
replace the engine coolant every 102,000 miles (164,000
km) or 60 months, whichever comes first, and follow
schedule “B—All Engines” of theMaintenance Sched-
ulessection of this manual.
NOTE:Most vehicles are operated under the conditions
listed for ScheduleB—ALL ENGINES.Second is Schedule“A”—NON TURBO. It is for vehicles
that are not operated under any of the conditions listed
under ScheduleB—ALL ENGINES.
Third is Schedule“A”—TURBO. It is for vehicles that are
not operated under any of the conditions listed under
ScheduleB—ALL ENGINES.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
MAINTENANCE SCHEDULES 317
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At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder and transaxle and add as needed.
•Check all lights and all other electrical items for correct
operation.
•Check rubber seals on each side of the radiator for
proper fit.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints and front suspension compo-
nents.
•Check the automatic transaxle fluid level.
•Check the manual transaxle fluid level and fill plug
condition.
•Check the coolant level, hoses, and clamps.
318 MAINTENANCE SCHEDULES
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SCHEDULE “B”—ALL ENGINES
Follow schedule “B”—All Engines if you usually operate
your vehicle under one or more of the following condi-
tions.
Change the automatic transmission fluid and filter every
60,000 miles (96 000 km) if the vehicle is usually operated
under one or more of the conditions marked with an.
Change the manual transaxle fluid every 48,000 miles (77
000 km) if the vehicle is usually operated under one or
more of the conditions marked with an †.
•Day and night temperatures are below32° F (0° C).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16.2 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32° C ).
•Trailer towing.†
•Taxi, police, or delivery service (commercial ser-
vice).†
•Off-road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first, and follow schedule “B—All
Engines” of theMaintenance Schedulessection of this
manual.
SCHEDULE “B”—ALL ENGINES 319
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