check engine CHRYSLER PT CRUISER 2008 1.G Owner's Manual

WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid types.FRONT SUSPENSION BALL JOINTSThere are two front suspension lower ball joints that are
permanently lubricated. Inspect these ball joints when-
ever under vehicle service is done. Damaged seals and
their corresponding potentially damaged ball joints must
be replaced.
STEERING LINKAGEThe tie rod end ball joints should be inspected for
external leakage and damage when other maintenance is
performed.BODY LUBRICATIONLocks and all body pivot points, including such items as
seat tracks, doors, liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
MAINTAINING YOUR VEHICLE 395
7

checked for fluid level at regular intervals. Fill the
reservoir with windshield washer solvent (not radiator
antifreeze) and operate the system for a few seconds to
flush out the residual water.
WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around
the washer solution.EXHAUST SYSTEMThe best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
If you notice a change in the sound of the exhaust system,
or if exhaust fumes can be detected inside the vehicle, orwhen the underside or rear of the vehicle is damaged;
have a competent technician inspect the complete ex-
haust system and adjacent body areas for broken, dam-
aged, deteriorated, or mispositioned parts. Open seams
or loose connections could permit exhaust fumes to seep
into the passenger compartment. In addition, inspect the
exhaust system each time the vehicle is raised for an oil
change or lubrication. Replace as required.
WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, refer
to Exhaust Gas in the Safety Tips section of this
manual.
MAINTAINING YOUR VEHICLE 397
7

COOLING SYSTEM
WARNING!
•
When working near the radiator cooling fan, dis-
connect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at any time the ignition
switch is in the ON position.
•
You or others can be badly burned by hot coolant
or steam from your radiator. If you see or hear
steam coming from under the hood, don’t open the
hood until the radiator has had time to cool. Never
try to open a cooling system pressure cap when the
radiator is hot.
Coolant ChecksCheck engine coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where
applicable). If coolant is dirty or rusty in appearance, the
system should be drained, flushed and refilled with fresh
coolant. Check the front of the A/C condenser for any
accumulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Check the coolant recovery bottle tubing for brittle rub-
ber, cracking, tears, cuts and tightness of the connection
at the bottle and radiator. Inspect the entire system for
leaks.
398 MAINTAINING YOUR VEHICLE

The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
•
The warning words “DO NOT OPEN HOT” on
the cooling system pressure cap are a safety pre-
caution. Never add coolant when the engine is
overheated. Do not loosen or remove the cap to
cool an overheated engine. Heat causes pressure to
build up in the cooling system. To prevent scald-
ing or injury, do not remove the pressure cap while
the system is hot or under pressure.
•
Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal of Used Engine CoolantUsed ethylene glycol based engine coolant is a regulated
substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. To prevent ingestion by humans and animals
do not store ethylene glycol based engine coolant in open
containers or allow it to remain in puddles on the
ground. If ethylene glycol engine coolant is ingested by
anyone, contact a physician immediately. Clean up any
ground spills immediately.Coolant LevelThe coolant bottle provides a quick visual method for
determining that the coolant level is adequate. With the
engine idling, and warm to normal operating tempera-
ture, the level of the coolant in the bottle should be
between the ranges indicated on the bottle.
MAINTAINING YOUR VEHICLE 401
7

The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
coolant freeze point or replacing coolant. Advise your
service attendant of this. As long as the engine operating
temperature is satisfactory, the coolant bottle need only
be checked once a month.
When additional coolant is needed to maintain the
proper level, it should be added to the coolant bottle. Do
not overfill.Points To RememberNOTE:When the vehicle is stopped after a few miles (a
few kilometers) of operation, you may observe vapor
coming from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot coolant to
enter the radiator. If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
•
Do not overfill the coolant recovery bottle.
•
Check coolant freeze point in the radiator and in the
coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also be
protected against freezing.
•
If frequent coolant additions are required, or if the
level in the coolant recovery bottle does not drop when
the engine cools, the cooling system should be pres-
sure tested for leaks.
•
Maintain coolant concentration at 50% HOAT engine
coolant (minimum) and distilled water for proper
corrosion protection of your engine which contains
aluminum components.
402 MAINTAINING YOUR VEHICLE

AUTOMATIC TRANSAXLEThe automatic transaxle and differential assembly are
contained within a single housing.
The fluid level in the automatic transaxle should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transaxle and the fluid.FLUID LEVEL CHECK — FOUR-CYLINDER
ENGINESUse the following procedure to check the automatic
transaxle fluid level properly:
1. Park the vehicle on level ground.
2. Run the engine at curb idle speed for a minimum of 60
seconds.
3. Apply the parking brake fully.4. Place the gear selector momentarily in each gear
position ending with the lever in “P” (Park).
5. Wipe the area around the dipstick clean to eliminate
the possibility of dirt entering the transaxle.
6. Remove the dipstick and determine if the fluid is hot
or cold. Hot fluid is approximately 180° F (82° C), which
is the normal operating temperature after the vehicle is
driven at least 15 miles (24 km). Hot fluid cannot be held
comfortably between the fingertips. Cold fluid is at a
temperature below 80°F (27°C).
7. Wipe the dipstick clean and reinsert until seated. Then,
remove dipstick and note the reading.
a. If the fluid is hot, the reading should be in the
crosshatched area marked “HOT” (between the upper
two holes in the dipstick).
b. If the fluid is cold, the fluid level should be between
the lower two holes in the area marked “COLD.”408 MAINTAINING YOUR VEHICLE

If the fluid level is low, add sufficient fluid through the
filler (dipstick) tube to bring it to the proper level. Do not
overfill.
CAUTION!
•
Using a transmission fluid other than the manu-
facturer’s recommended fluid may cause deterio-
ration in transmission shift quality and/or torque
converter shudder. Using a transmission fluid
other than that recommended by the manufacturer
will result in more frequent fluid and filter
changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” for the correct fluid type.
•
Dirt and water in the transaxle can cause serious
damage. To prevent dirt and water from entering
the transaxle after checking or replenishing fluid,
make certain that the dipstick cap is re-seated
properly.
Fluid And Filter ChangesAutomatic transmission fluid and filter should be
changed as follows:
Maintenance schedule “A”—Non Turbo Charged En-
gines– No change necessary.
Maintenance schedule “A”—Turbo Charged Engines –
No change necessary.
Maintenance schedule “B”—All Engines – Every 60,000
miles (100 000 km) change fluid and filter under the
following conditions:•
Police, taxi, limousine, commercial type operation, or
trailer towing where the vehicle is driven regularlyfor
more than 45 minutes of continuous operation.
NOTE: Refer to Section 8 of this manual for mainte-
nance schedules.
MAINTAINING YOUR VEHICLE 409
7

If the transaxle is disassembled for any reason, the fluid
and filter should be changed.Special AdditivesAutomatic Transmission Fluid (ATF) is an engineered
product and its performance may be impaired by supple-
mental additives. Therefore, do not add any fluid addi-
tives to the transaxle. The only exception to this policy is
the use of special dyes to aid in detecting fluid leaks. In
addition, avoid using transmission sealers as they may
adversely affect seals.MANUAL TRANSAXLE
Lubricant SelectionUse only manufacturers recommended transmission
fluid.Refer to Fluids, Lubricants and Genuine Parts for
the correct fluid type.
Fluid Level CheckCheck the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and a
point not more that 3/16” (4.7 mm) below the bottom of
the hole.
Add fluid, if necessary, to maintain the proper level.Frequency Of Fluid ChangeUnder normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. Fluid changes are not necessary unless the
following conditions exist:•
The lubricant has become contaminated with water. If
contaminated with water, the fluid should be changed
immediately.
•
If severe usage has occurred, refer to Maintenance
Schedule “B” in Section 8 of this manual.
410 MAINTAINING YOUR VEHICLE

At Each Stop for Fuel•
Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•
Check the windshield washer solvent and add if
required.
Once a Month
•
Check tire pressure and look for unusual wear or
damage.
•
Inspect the battery and clean and tighten the terminals
as required.
•
Check the fluid levels of coolant reservoir, brake
master cylinder and transaxle and add as needed.
•
Check all lights and all other electrical items for correct
operation.
•
Check rubber seals on each side of the radiator for
proper fit.
At Each Oil Change
•
Change the engine oil filter.
•
Inspect the exhaust system.
•
Inspect the brake hoses.
•
Inspect the CV joints and front suspension compo-
nents.
•
Check the automatic transaxle fluid level.
•
Check the manual transaxle fluid level and fill plug
condition.
•
Check the coolant level, hoses, and clamps.
436 MAINTENANCE SCHEDULES
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ABS (Anti-Lock Brake System).............. 308
Adding Engine Coolant (Antifreeze) .......... 400
Adding Fuel ........................... 340
Adding Washer Fluid ..................... 218
Additives, Fuel ......................... 338
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . 391
Air Conditioner Maintenance ............... 393
Air Conditioning Controls ................. 277
Air Conditioning, Operating Tips ............ 283
Air Conditioning Refrigerant .............393,394
Air Conditioning System ................277,393
Air Pressure, Tires ....................... 322
Airbag .............................. 55,90
Airbag Deployment .................... 67,101
Airbag Light .................... 70,104,116,234
Airbag Maintenance .................... 68,103
Airbag, Side ......................... 64,100
Alarm, Panic .......................... 26,32
Alarm System (Security Alarm) ............36,233Alignment and Balance
................... 329
Alterations/Modifications, Vehicle ............. 7
Antenna, Satellite Radio ................... 276
Antifreeze (Engine Coolant) ........399,400,429,430
Capacities ........................... 429
Disposal ............................ 401
Anti-Lock Brake System (ABS) .............. 308
Anti-Lock Warning Light .................. 233
Anti-Theft Security Alarm (Theft Alarm) ........ 36
Appearance Care ........................ 411
Auto Down Power Windows ................ 43
Automatic Door Locks ..................... 21
Automatic Transaxle ..............13,291,294,408
Adding Fluid ......................... 408
Filter ............................... 409
Fluid and Filter Changes ................. 409
Fluid Level Check ...................... 408
Interlock System ..................... 19,295
Reset Mode .......................... 296470 INDEX