seat memory CHRYSLER VOYAGER 1996 Workshop Manual

CIRCUIT




-
-


























-
CAV
1
2
3
4
5
6
7
8
9
10
11








16
17
18
19
20
21




24
25
26
27
28
29
30
31
32
33
34
35
36


B27 20RD/YL
G3 20BK/PK
G19 20LG/OR
G19 20LG/OR



X57 20BR/LB
X58 20DB/OR
X51 20BR/YL
X52 20DB/WT
X15 16BK/DG
X53 20DG
X53 20DG*
X54 20VT
X54 20VT*
X55 20BR/RD
X55 20BR/RD*
X56 20DB/RD
X56 20DB/RD*





V37 20RD/LG
F30 16RD
G96 20LG/RD
G96 20LG/RD
Z11 20BK/WT
P66 20WT/BK
P65 20DB/YL
P64 20YL/OR
P69 20WT/RD
P68 20DG/RD
P67 20YL/RD
C50 12BK/LG*

C60 16BK/LB*
C70 12DG*
12
13
14
15
22
23
CIRCUIT



-
-





















-





CAV
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11

A13
A14
A15
A16
A17
A18
A19
A20
A21



A24
A25
A26
A27
A28
A29
A30
A31
A32
A33
A34
A35
A36


B27 18RD/YL
G3 18BK/PK
G19 18LG/OR



X57 20BR/LB
X58 20DB/OR
X51 20BR/YL
X52 20DB/WT
X15 16BK/DG
X53 20DG
X54 20VT
X55 20BR/RD
X56 20DB/RD





V37 20RD/LG
F30 16RD
Z11 20BK/WT
P66 20WT/BK**
P65 20DB/YL**
P64 20YL/OR**
P69 20WT/RD**
P68 20DG/RD**
P67 20YL/RD**
C50 12BK/LG*

C60 16BK/LB*
C60 16BK/LB*
C34 20DB/WT*
C70 12DG*
C61 20DB*
A12


GRAY
1
8
15
19
23
30 7
14
18
22
29
36
A7
A36 A1
A30
BLACK
B1
B36 B7
B30
A22
A23F30 16RD
P34
B23
L13 20BR/YL
L13 18BR/YLL13 20BR/YL K29 20WT/PK
K29 20WT/PK
V32 20YL/RDV32 20YL/RD
V30 20DB/RD
L50 18WT/TN
F32 18PK/DBV30 20DB/RD
L50 18WT/TN
F32 18PK/DB
G96 20LG/RD**
C34 20DB/WT*
C61 20DB*
GAS,BUILT-UP-EXPORT GAS EXCEPT BUILT-UP-EXPORT
BUILT-UP-EXPORT
RHD
DIESEL
* REAR A/C HEATER
** MEMORY SEATB27 20RD/YL
A1
A2
G3 20BK/PK
G85 20OR/BK A17 17
G85 20OR/BK
P114 20YL/BK
A18 18
P114 20YL/BK
P112 20YL/WT
A20 20 P112 20YL/WT
G96 20LG/RD**
G96 20LG/RD** A23
C63 20LB* A34 C63 22LB 34
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 11
NSGS8011J988W-3

JUNCTION BLOCK - C1
A2 12PK/BKFUSED B(+)
F87 18WT/BKFUSED IGNITION SWITCH OUTPUT- - V23 18BR/PK FUSED IGNITION SWITCH OUTPUT
A4 12BK/RDFUSED B(+)
L78 20DG/YL FUSED B(+)
FUSED B(+) L78 20DG/YL
- - - - - - - - - - - -
PANEL LAMPS FEED E2 20OR
F133 20BR/YLLOCK RELAY OUTPUT LOCK RELAY OUTPUT
F133 20BR/YL
F133 20BRLOCK RELAY OUTPUT LOCK RELAY OUTPUT
F133 20BR
FOG LAMP SWITCH OUTPUT
L39 18LB*FOG LAMP SWITCH OUTPUT
L39 18LB*FUSED LEFT INBOARD TAIL LAMP
FUSED LEFT INBOARD TAIL LAMP
L77 20BR/LB L77 20BR/LB
FOG LAMP RELAY OUTPUT L39 18LBFUSED LEFT LOW BEAM OUTPUT FUSED LEFT LOW BEAM OUTPUT L43 18VT*
L43 18VT*
FUSED IGNITION SWITCH OUTPUT V23 18BR/PK L94 20OR/WT LOW BEAM RELAY CONTROLLOCK RELAY OUTPUT F133 20BR/RD
PANEL LAMPS FEED E2 20OR FUSED LEFT INBOARD TAIL LAMP L77 18BR/YL
C15 12BK/WT A2 12PK/BK
REAR DEFOGGER RELAY OUTPUTFUSED B(+) E2 20OR**
L7 12BK/YL
F11 20RD/WT
X1 16DG/RD PANEL LAMPS FEED
PARK LAMP RELAY OUTPUT
FUSED IGNITION SWITCH OUTPUT (ST-RUN-OFF)
NAME BRAND SPEAKER RELAY OUTPUT F131 20BK/PK
M1 20PK
M1 20PK
F136 20VT/WT
F136 20VT/WT
F136 20VT/YL
F136 20VT/YLDRIVER UNLOCK RELAY OUTPUT
FUSED B (+)
FUSED B (+)
UNLOCK RELAY OUTPUT
UNLOCK RELAY OUTPUT
UNLOCK RELAY OUTPUT
UNLOCK RELAY OUTPUT
36 29 22 18 147
30 23 19 158
1 GRAY
36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CAV CIRCUIT FUNCTION
F39 18PK/LG FUSED B(+)
FUSED B(+)
DIESEL EATX MEMORY SEAT
BUILT-UP-EXPORT
EXCEPT BUILT-UP-EXPORT
* CHRYSLER
** REAR A/C-HEATER
F39 18PK/LG
FUSED LEFT INBOARD TAIL LAMP L77 20BR/YL 5 L77 20BR/YL FUSED LEFT INBOARD TAIL LAMP
F87 18WT/BKFUSED IGNITION SWITCH OUTPUT
V53 18RD/YLWASHER RELAY OUTPUT
P174 20YL/RDPOWER MIRROR UNFOLD RELAY
E2 20OR PANEL LAMPS FEED
8W - 80 - 44 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8044

(2.4L/3.3L/3.8L) PRESSURE SENSOR MANIFOLD ABSOLUTE
CA BBLACKK1 18DG/RD K6 18VT/WT K4 18BK/LB
C B A CAV MAP SENSOR SIGNAL
5 VOLT SUPPLY SENSOR GROUND CIRCUIT
FUNCTION
6 1
10 5 GREEN
2
P21 22RD/LG P13 22RD/WT P11 22YL/WT P19 22YL/LG
P15 22YL/LB P9 20RD P48 22GY/WT
P17 22RD/LB P40 22GY/LB Z1 20BK
109 8
7 6 5
4 3 1 CAV SEAT FRONT VERTICAL (DOWN)
SEAT REAR VERTICAL (DOWN) SEAT REAR VERTICAL (UP) SEAT FRONT VERTICAL (UP)
SEAT HORIZONTAL (FORWARD) FUSED B (+) SEAT RECLINER (REARWARD)
SEAT HORIZONTAL (REARWARD) (SEAT BACK UP) RECLINER SWITCH TO MEMORY MODULE
GROUND CIRCUIT
FUNCTION
MEMORY POWER
SEAT SWITCH
HORIZONTAL MOTORMEMORY SEAT
ABBLACKP117 14RD/LB P115 14YL/LB
B A CAV SEAT HORIZONTAL (REARWARD) SEAT HORIZONTAL (FORWARD) CIRCUIT
FUNCTION
POSITION SENSORFRONT VERTICALMEMORY SEAT
ACBLACK
P28 20BR/RD P26 22BR P29 20BR/WT
C B A CAV SEAT POSITION SENSE COMMON
SEAT FRONT VERTICAL POSITION SENSE 5 VOLT SUPPLY CIRCUIT
FUNCTION
VERTICAL MOTOR MEMORY SEAT FRONT
ABBLACKP119 14YL/LG P121 14RD/LG
B A CAV SEAT FRONT VERTICAL (UP) SEAT FRONT VERTICAL (DOWN) CIRCUIT
FUNCTION
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 55
NSGS8055J988W-3

POSITION SENSORRECLINER MEMORY SEAT
C ABLACK
P29 20BR/WT P47 22LB P28 20BR/RD
C B A CAV 5 VOLT SUPPLY
SEAT RECLINER POSITION SENSE SEAT POSITION SENSE COMMON CIRCUIT
FUNCTION
RECLINER MOTORMEMORY SEAT
BLACK
B AP41 14GY/WT P43 14GY/LB
B A CAV SEAT RECLINER (FORWARD)
SEAT RECLINER (REARWARD) CIRCUIT
FUNCTION
POSITION SENSORREAR VERTICALMEMORY SEAT
C ABLACKP29 20BR/WT P27 22LB/RD
P28 20BR/RD
C B A CAV 5 VOLT SUPPLY
SEAT REAR VERTICAL POSITION SENSE
SEAT POSITION SENSE COMMON CIRCUIT
FUNCTION
VERTICAL MOTOR MEMORY SEAT REAR
B ABLACK
P113 14RD/WT P111 14YL/WT
B A CAV SEAT REAR VERTICAL (DOWN) SEAT REAR VERTICAL (UP) CIRCUIT
FUNCTION
HORIZONTAL
POSITION SENSORMEMORY SEAT
ACBLACK
P29 20BR/WT P25 22VT/RD
P28 20BR/RD
C B A CAV 5 VOLT SUPPLY
SEAT HORIZONTAL POSITION SENSE
SEAT POSITION SENSE COMMON CIRCUIT
FUNCTION
8W - 80 - 56 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8056

MODULE - C2 MEMORY SEAT/MIRROR
6 1
10 BLACK
5
P121 14RD/LG P41 14GY/WT
F35 14RD Z1 14BK P113 14RD/WT
P119 14YL/LG P43 14GY/LB P111 14YL/WT
P115 14YL/LB P117 14RD/LB
109 8 7
6 5 4
3 2 1 CAV SEAT FRONT VERTICAL (DOWN)
SEAT RECLINER (FORWARD)
FUSED B (+) GROUND SEAT REAR VERTICAL (DOWN)
SEAT FRONT VERTICAL (UP) SEAT RECLINER (REARWARD) SEAT REAR VERTICAL (UP)
SEAT HORIZONTAL (FORWARD) SEAT HORIZONTAL (REARWARD) CIRCUIT
FUNCTION
MODULE - C1 MEMORY SEAT/MIRROR
25 12
13 BLACK
1
P74 20DB P72 20YL/BK P70 20WT P24 20PK/WT P23 20PK/RD G96 20LG/RD M1 20PK P68 20DG/RD
P67 20YL/RD P66 20WT/BK P75 20DB/WT
P71 20YL P73 20YL/PK P22 20PK/BK P65 20DB/YL P64 20YL/OR P69 20WT/RD
25 24 23 22
21 20 19
18 17 16
15 14 13
12 11 10 9 8 7
6 5 4
3 2 1 CAV RIGHT MIRROR (HORIZONTAL) RIGHT MIRROR (VERTICAL) RIGHT MIRROR (COMMON) MEMORY NO. 2 MEMORY NO. 1 RKE INTERFACE FUSED B (+) RIGHT MIRROR POSITION (HORIZONTAL)
RIGHT MIRROR POSITION (VERTICAL) RIGHT MIRROR POSITION (GROUND) LEFT MIRROR (HORIZONTAL)
LEFT MIRROR (VERTICAL) LEFT MIRROR (COMMON) MEMORY SET LEFT MIRROR POSITION (HORIZONTAL) LEFT MIRROR POSITION (VERTICAL) LEFT MIRROR POSITION (GROUND)
- - - - - - - - CIRCUIT
-
- - - - - - - FUNCTION
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 57
NSGS8057J988W-3

(LHD) MESSAGE CENTER
* DIESEL WAIT-TO START WARNING LAMP DRIVER G85 20OR/BK * 7
BLUE
7 1
136
G69 22BK/OR M1 20PK
R41 18BK/TN V23 18BR/PK G9 20GY/BK
G6 22GY G3 20BK/PK G2 22VT
G19 20LG/OR L62 18BR/RD Z1 20BK
L63 18DG/RD L34 20RD/OR
13 12 11 10 9 8 7 6 5 4
3 2 1 CAV VTSS INDICATOR LAMP DRIVER
FUSED B (+)
AIRBAG WARNING LAMP DRIVER FUSED IGNITION (ST-RUN) RED BRAKE WARNING LAMP DRIVER
ENGINE OIL PRESSURE SWITCH SENSE SERVICE ENGINE SOON INDICATOR LAMP DRIVER ENGINE TEMPERATURE WARNING LAMP DRIVER
ABS WARNING LAMP DRIVER RIGHT TURN SIGNAL GROUND
LEFT TURN SIGNAL FUSED HIGH BEAM RELAY OUTPUT CIRCUIT
FUNCTION
SWITCH MEMORY SET
BLUE564
1 2 3
P23 20PK/RD P22 20PK/BK P24 20PK/WT Z1 20BK
6 5 4 3 2
1 CAV MEMORY NO. 2 MEMORY SET MEMORY NO. 1 GROUND - - CIRCUIT
- - FUNCTION
MODULE - C3 MEMORY SEAT/MIRROR
21 10
11 NATURAL
1
P29 20BR/WT P25 22VT/RD P47 22LB P40 22GY/LB P15 22YL/LB
P11 22YL/WT P19 22YL/LG P9 20RD
P28 20BR/RD P26 22BR P27 22LB/RD P48 22GY/WT P17 22RD/LB P13 22RD/WT
P21 22RD/LG
21 20 19
18 17 16
15 14 13
12 11 10 9 8 7
6
5 4 3
2 1 CAV 6 VOLT SUPPLY SEAT HORIZONTAL POSITION SENSE SEAT RECLINER POSITION SENSE SEAT RECLINER (FORWARD) SEAT HORIZONTAL (FORWARD) SEAT REAR VERTICAL (UP) SEAT FRONT VERTICAL (UP)
FUSED B (+) SEAT POSITION SENSE COMMON SEAT FRONT VERTICAL POSITION SENSE SEAT REAR VERTICAL POSITION SENSE SEAT RECLINER (REARWARD) SEAT HORIZONTAL (REARWARD)
SEAT REAR VERTICAL (DOWN)
SEAT FRONT VERTICAL (DOWN)
- - - - - - CIRCUIT
- - - - - - - FUNCTION
8W - 80 - 58 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8058

POWER SEAT
CIRCUIT BREAKER
2 1GRAY
2F35 14RD* F35 14RD A3 12PK/BK 1 CAV FUSED B(+) FUSED B(+) FUNCTION CIRCUIT
* MEMORY SEAT
(DIESEL) MODULE CONTROL POWERTRAIN
46 68
23
1
CONTINUED ON NEXT PAGE V37 20RD/LG SPEED CONTROL SWITCH SIGNAL- - - - - - - - SLEEVE POSITION SENSOR K134 20LB/BKA/C COMPRESSOR CLUTCH RELAY CONTROL C13 20DB/ORSPEED CONTROL LAMP DRIVER V38 20LB/RDGROUND Z12 16BK/TNDIESEL POWER RELAY OUTPUT A142 16DG/OR- ENGINE SPEED SENSOR RETURN K3 20BK/VT5 VOLT SUPPLY K7 20OR- - ACCELERATOR PEDAL SENSOR SIGNAL ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
K22 20OR/DB K2 20TN/BKNEEDLE MOVEMENT SENSOR SIGNAL K67 20BR/BKFUEL QUANTITY ACTUATOR SIGNAL
- -
- - FUEL QUANTITY ACTUATOR SIGNAL K140 18TN/WTGROUND Z12 16BK/TN
ENGINE SPEED SENSOR SIGNAL K159 20VT/RD
FUNCTION
-
-
-
- CIRCUIT
-
-
- ENGINE STARTER MOTOR RELAY CONTROL
LOW SPEED RADIATOR FAN RELAY NO. 2 CONTROL
CONTROL SLEEVE POSITION SENSOR
ENGINE SPEED SENSOR FEED
NEEDLE MOVEMENT SENSOR RETURN
A/C PRESSURE SWITCH SIGNAL
CLUTCH SWITCH SIGNAL
GLOW PLUG LAMP DRIVER
SENSOR GROUND
A/C SWITCH SIGNAL
BOOST PRESSURE SENSOR SIGNALCAV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 K90 20TN
K140 18TN/WT
C24 20DB/PK
K57 20LG/OR
K24 18GY/BK
K68 20LG/YL
C18 20DB
K119 20LG/BK
K29 20WT/PK
G85 20OR/BK
K4 20BK/LB
C103 20DG/LB
K1 20DG/RD
EGR SOLENOID CONTROL K35 20GY/YL
FUSED IGNITION (ST-RUN) F87 18WT/BK
(2.0L/2.4L) PRESSURE SWITCHPOWER STEERING
21
BLACK
Z1 18BK K10 18DB/OR
2 1 CAV GROUND POWER STEERING PRESSURE SWITCH SENSE FUNCTION CIRCUIT
BRAKE SWITCH SENSE
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 69
NSGS8069J988W-3

Component/
GroundColor Location Fig.
Left Door
Arm/Disarm
SwitchBK At Switch 19
Left Door
Courtesy LampBK At Lamp 19
Left Door
SpeakerBK At Speaker 19
Left Front Fog
LampBK At Lamp 4
Left Front Door
Lock MotorBK At Motor 19
Left Front Panel
SpeakerBK At Speaker 11
Left Front
Park/Turn
Signal LampBK At Lamp 4
Left Front
Wheel Speed
SensorBK LT Fender Side
Shield2
Left Front
Window MotorRD At Motor 19
Left Headlamp BK At Lamp 2
Left Headlamp
Leveling MotorBK At Motor N/S
Left Liftgate
Flood LampBK At Lamp 21
Left Mid
Reading LampGY At Lamp 15
Left Power Door
Lock SwitchBK At Switch 19
Left Power
Mirror C1RD At Mirror 11
Left Power
Mirror C2BL At Mirror 11
Left Power
Window SwitchBK At Switch 19
Left Rear Door
Ajar SwitchBK LT C-Pillar 21
Left Rear Lamp
AssemblyBK At Lamp 21
Left Rear Pillar
SpeakerBK At Speaker 21
Left Rear
Reading LampBK At Lamp 15
Left Rear
Sliding Door
ContactsBK LT B-Pillar 14Component/
GroundColor Location Fig.
Left Rear
Sliding Door
Lock MotorBK At Motor N/S
Left Rear
SpeakerBK At Speaker 21
Left Rear Vent
MotorNAT At Motor 21
Left Rear Wheel
Speed SensorBK Center Rear of
Floor Pan16
Left Repeater
LampGY At Lamp N/S
Left Speed
Control SwitchLeft Side of
Steering Wheel
Pad11
Left Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Left Visor/Vanity
LampBK At Lamp 15
License Lamp GY At Lamps 21
Liftgate Ajar
SwitchBK At Latch 21
Liftgate
Arm/Disarm
SwitchBK At Key Cylinder 21
Liftgate Door
Lock MotorBK At Motor 21
LJ01 BK LT Quarter
Panel21
Low Coolant
SwitchBK At Reservior 8
Low Note Horn BK LT Frame Rail 4
Low Washer
Fluid Level
SwitchBK Bottom of
ReserviorN/S
MAP Sensor
2.0LBK On Intake 5
MAP Sensor
2.4LBK On Intake N/S
MAP Sensor
3.3L, 3.8LBK Near Throttle
Body9
Memory
Seat/Mirror
ModuleBK Under Seat 16
Memory Set
SwitchBL At Switch 19
8W - 90 - 4 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Left Rear
Reading LampGY At Lamp 17
Left Rear
Sliding Door
ContactBK LT B-Pillar 14
Left Rear
Sliding Door
Lock MotorBK At Motor N/S
Left Rear
SpeakerBK At Speaker 21
Left Rear Vent
MotorNAT At Motor 21
Left Rear Wheel
Speed SensorGY Center Rear of
Floor Pan16
Left Repeater
LampGY At Lamp N/S
Left Speed
Control SwitchLeft Side of
Steering Wheel
Pad11
Left Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Left Visor/Vanity
LampBK At Lamp 17
License Lamp GY At Lamps 23
Liftgate Ajar
SwitchBK At Latch 23
Liftgate
Arm/Disarm
SwitchGY At Key Cylinder 23
Liftgate Lock
MotorBK At Motor 23
LJ01 BK LT Quarter
Panel21
Low Note Horn BK LT Frame Rail 4
Low Washer
Fluid Level
SensorBK Bottom of
Reservior4
MAP Sensor
2.4LBK On Intake N/S
MAP Sensor
3.3L, 3.8LBK Near Throttle
Body9
Memort
Seat/Mirror
ModuleBK RT Front of
Floor Pan16
Memory Set
SwitchBL At Switch 19Component/
GroundColor Location Fig.
Message Center BL Rear of
Message
Center11
Mode Door
ActuatorBK LT Side of
HVAC15
Multi Function
SwitchBK Rear of Switch 11
Name Brand
Speaker RelayLT/GY LT of Steering
ColumnN/S
Output Shaft
Speed SensorGY Front of
Transmission7, 9
Overhead
ConsoleRD Front of
Console17
P18 GY RT of Steering
Column12
P30 BK RT Side of
HVAC10
P34 GY RT of Steering
Column12
P50 NAT Right Side of
HVAC Taped to
Harness10
Park Brake
SwitchNAT Top of Park
BrakeN/S
Park/Neutral
Positon SwitchBK Front of
TransmissionN/S
Passenger
AirbagYL Rear of Airbag 11
PDC C1 NAT Bottom of PDC 2
PDC C2 OR Bottom of PDC 2
PDC C3 DK/
GNBottom of PDC 2
PDC C4 BK Bottom of PDC 2
PDC C5 LT/GY Bottom of PDC 2
PDC C6 LT/GN Bottom of PDC 3
PDC C7 LT/GY Bottom of PDC 3
PDC C8 BL Bottom of PDC 3
Power Folding
Mirror SwitchBK At Switch N/S
Power Mirror
SwitchBK Rear of Switch 11
Power Steering
Pressure SwitchBK RT Side of
Engine
CompartmentN/S
8W - 90 - 34 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

(9) Momentarily touch the other end of this
jumper wire to the negative terminal of the battery
for no more than 4 seconds.
(10) Place a rag or towel below the fuel line at the
quick connect to the rail.
(11) Disconnect the quick connect fitting to the
rail. Refer to Quick-Connect Fittings in this section.
(12) Return the fuel pump relay to the PDC.
(13) One or more Diagnostic Trouble Codes (DTC's)
may have been stored in the PCM memory due to the
fuel pump relay removal. The DRB scan tool must be
used to erase a DTC. Refer to group 25, On-Board
Diagnostics.
HOSES AND CLAMPS
Inspect all hose connections (clamps and quick con-
nect fittings) for completeness and leaks. Replace
cracked, scuffed, or swelled hoses. Replace hoses that
rub against other vehicle components or show sign of
wear.
Fuel injected vehicles use specially constructed
hoses. When replacing hoses, only use hoses marked
EFM/EFI.
When installing hoses, ensure that they are routed
away from contact with other vehicle components
that could rub against them and cause failure. Avoid
contact with clamps or other components that cause
abrasions or scuffing. Ensure that rubber hoses are
properly routed and avoid heat sources.
The hose clamps have rolled edges to prevent the
clamp from cutting into the hose. Only use clamps
that are original equipment or equivalent. Other
types of clamps may cut into the hoses and cause
high pressure fuel leaks. Tighten hose clamps to 1
N´m (10 in. lbs.) torque.
QUICK-CONNECT FITTINGS
REMOVAL
When disconnecting a quick-connect fitting, the
retainer will remain on the fuel tube nipple.
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE DISCONNECTING A QUICK-CONNECT FIT-
TINGS. REFER TO THE FUEL PRESSURE RELEASE
PROCEDURE.
(1) Disconnect negative cable from battery.
(2) Perform Fuel Pressure Release Procedure.
Refer to the Fuel Pressure Release Procedure in this
section.
(3) Squeeze retainer tabs together and pull fuel
tube/quick-connect fitting assembly off of fuel tube
nipple. The retainer will remain on fuel tube.
INSTALLATION
CAUTION: Never install a quick-connect fitting
without the retainer being either on the fuel tube or
already in the quick-connect fitting. In either case,
ensure the retainer locks securely into the quick-
connect fitting by firmly pulling on fuel tube and fit-
ting to ensure it is secured.
(1) Using a clean lint free cloth, clean the fuel tube
nipple and retainer.
(2) Prior to connecting the fitting to the fuel tube,
coat the fuel tube nipple with clean 30 weight engine
oil.
(3) Push the quick-connect fitting over the fuel
tube until theretainer seats and a click is heard.
(4) The plastic quick-connect fitting has windows
in the sides of the casing. When the fitting com-
pletely attaches to the fuel tube, the retainer locking
ears and the fuel tube shoulder are visible in the
windows. If they are not visible, the retainer was not
properly installed (Fig. 12).Do not rely upon the
audible click to confirm a secure connection.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) Relay remains energized
for either 7 minutes, until the test is stopped, or
until the ignition switch is turned to the Off posi-
tion.
(5) Use the DRB scan tool ASD Fuel System Test
to pressurize the fuel system. Check for leaks.
REMOVAL AND INSTALLATION
FUEL FILTER
The fuel filter mounts to the top of the fuel tank.
The inlet and outlet tubes are permanently attached
to the filter (Fig. 13).
Fig. 12 Plastic Quick-Connect Fitting/Fuel Tube
Connection
14 - 12 FUEL SYSTEMNS
SERVICE PROCEDURES (Continued)