drain bolt CHRYSLER VOYAGER 2001 Owner's Guide

CHRYSLER VOYAGER 2001 Owner's Guide VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Owner's Guide

Page 2772 of 4284

CHRYSLER VOYAGER 2001 Owners Guide (11) Install throttle and speed control cables.
(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/
THROTTLE CONTROL CABLE - INSTALLATION)
(12) Attach make up air hose clip into the hole in
the throttle cable

Page 2777 of 4284

CHRYSLER VOYAGER 2001 Owners Guide INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mounting
surface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig

Page 2785 of 4284

CHRYSLER VOYAGER 2001 Owners Guide DESCRIPTION - ENGINE COVER
The engine cover is a black plastic cover used to
cover the top of the engine. It is used to isolate
engine noises (Fig. 2).
REMOVAL - 2.5L DIESEL ENGINE
(1) Disconnect nega

Page 2802 of 4284

CHRYSLER VOYAGER 2001 Owners Guide Measure Dimension
(mm)0.40-0.60
Cylinder Head Gasket
Thickness (mm)1.32
Piston Clearance (mm) 0.73-0.92
Measure Dimension
(mm)0.61-0.70
Cylinder Head Gasket
Thickness (mm)1.42
Piston Clearance (mm) 0.

Page 2814 of 4284

CHRYSLER VOYAGER 2001 Owners Guide STANDARD PROCEDURE - CHECKING
CRANKSHAFT END PLAY
(1) Mount a dial indicator to a stationary point at
rear of engine. Locate the probe perpendicular
against the flywheel (Fig. 36).
(2) Move the cranks

Page 2828 of 4284

CHRYSLER VOYAGER 2001 Owners Guide INSTALLATION
CRANKSHAFT MAIN BEARINGS
(1) Install bearing halves in crankshaft supports.
(2) Lubricate crankshaft and main bearings with
clean engine oil.
(3) Install crankshaft supports on crankshaft

Page 2833 of 4284

CHRYSLER VOYAGER 2001 Owners Guide REMOVAL
(1) Remove engine oil pan (Refer to 9 - ENGINE/
LUBRICATION/OIL PAN - REMOVAL).
(2) Using special tool VM.1054, remove oil pres-
sure relief valve from engine block (Fig. 75).
INSTALLATION
(1)

Page 2834 of 4284

CHRYSLER VOYAGER 2001 Owners Guide (7) Remove oil cooler retaining stud and remove oil
cooler from engine block (Fig. 78).
INSTALLATION
(1) Clean oil cooler and engine block sealing sur-
faces.
(2) Install oil cooler, retaining bolt, a

Page 2835 of 4284

CHRYSLER VOYAGER 2001 Owners Guide REMOVAL
(1) Raise vehicle on hoist.
(2) Remove oil filter cap drain plug and drain oil
from oil filter housing (Fig. 80).
(3) Remove oil filter cap with suitable oil filter
wrench (Fig. 80).
(4) Remov

Page 2859 of 4284

CHRYSLER VOYAGER 2001 Owners Guide (8) With exhaust manifold and turbocharger
assembly on work bench, remove turbocharger to
exhaust manifold retaining bolts. Separate exhaust
manifold and turbocharger.
CLEANING
All old gaskets should