lock CHRYSLER VOYAGER 2001 Service Manual

CHRYSLER VOYAGER 2001 Service Manual VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Service Manual

Page 2816 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Install front engine cover (Refer to 9 -
ENGINE/ENGINE BLOCK/ENGINE COVER -
INSTALLATION).
(6) Install rear main bearing support in engine
block.Be sure to align oil hole in rear main
bearing supp

Page 2817 of 4284

CHRYSLER VOYAGER 2001  Service Manual and cylinder bore taper is 0.100 mm (.0039 in.) max-
imum. If the cylinder walls are badly scuffed or
scored, new liners should be installed and honed, and
new pistons and rings fitted.
Measure the cy

Page 2818 of 4284

CHRYSLER VOYAGER 2001  Service Manual (8) Fit the liners in the crankcase making sure
that the shim is positioned correctly in the seat. Lock
the liners in position using special tool (VM.1076)
and bolts (Fig. 45). Clean the residual LOCT

Page 2819 of 4284

CHRYSLER VOYAGER 2001  Service Manual (4) Install front crankshaft hub. Torque bolt to
304N´m.
(5) Install timing belt inner cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(6) Install timing belt (R

Page 2820 of 4284

CHRYSLER VOYAGER 2001  Service Manual cylinder bore. Check gap with feeler gauge (Fig. 49).
Top compression ring gap .30 to .45mm (.0118 to
.0177 in.). Second compression ring gap .30 to .45mm
(.0118 to .0177 in.). Oil control ring gap .2

Page 2821 of 4284

CHRYSLER VOYAGER 2001  Service Manual (4) Skirt wear should not exceed 0.1 mm (.00039
in.).
(5) The clearance between the cylinder liner and
piston should not exceed 0.065-0.083 mm
(.0025-.0032 in.).
(6) Make sure the weight of the piston

Page 2823 of 4284

CHRYSLER VOYAGER 2001  Service Manual (2) Before installing the ring compressor, make
sure the oil ring expander ends are butted together.
(3) Immerse the piston head and rings in clean
engine oil, slide the ring compressor, over the pist

Page 2824 of 4284

CHRYSLER VOYAGER 2001  Service Manual (8) Install cylinder head (Refer to 9 - ENGINE/
CYLINDER HEAD - INSTALLATION).
(9) Install balance shaft assembly (Refer to 9 -
ENGINE/VALVE TIMING/BALANCE SHAFT -
INSTALLATION).
(10) Install oil pump

Page 2826 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
(1) Install vibration damper and retaining bolts
(Fig. 61). Torque bolts to 27.5N´m.
(2) Install accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION

Page 2827 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
(1) Clean engine block and front engine cover seal-
ing surfaces.
(2) Apply a continous 3mm bead of Silicone Sealer
to cover, install within 10 minutes (Fig. 62). Torque
bolts to 11.8N´m