service CHRYSLER VOYAGER 2001 Repair Manual

Symptom:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the voltage of the Passenger
Seat Belt Tensioner circuits.
Set Condition: The ORC has detected high voltage on the Passenger Seat Belt Tensioner
circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS SHORT TO BATTERY
PASSENGER SBT LINE 1 SHORT TO BATTERY
PASSENGER SBT LINE 2 SHORT TO BATTERY
ORC, PASSENGER SBT CIRCUITS SHORT TO BATTERY
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO BATTERY?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner, SBT, in accordance
with the Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
145
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS load tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage of the Passenger SBT Line 1 circuit between the Passenger SBT
connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 1 Short To
Battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage between Passenger SBT Line 2 circuit between the Passenger
SBT connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 2 circuit for a
short to battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
146
AIRBAG
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits for low resistance.
Set Condition: The ORC has detected a short to ground in the Passenger Seat Belt
Tensioner circuits.
POSSIBLE CAUSES
PAS SBT CIRCUITS SHORT TO GROUND
PASSENGER SBT LINE 1 SHORT TO GROUND
PAS SBT LINE 2 SHORT TO GROUND
ORC, PASSENGER SBT CIRCUITS SHORTED TO GROUND
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary. .
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO GROUND?All
Ye s®Go To 2
No®Replace the Passenger SBT in accordance with the Service
Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
147
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 1 circuit between the Passenger
SBT connector and ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair the Passenger SBT Line 1 shorted to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 2 circuit between the Passenger
SBT connector and ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair the Passenger SBT Line 2 circuit for a short to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
148
AIRBAG
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE AIRBAG CONTROL MODULE IS DROPPED AT ANY
TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
151
AIRBAG
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance between Passenger Squib 1 Line 1 and Squib 1 Line 2 circuit
at the Passenger Airbag connector.
Is the resistance below 5.0 Ohms?All
Ye s®Repair Passenger Squib 1 Line 1 circuit short to Passenger Squib
1 Line 2 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
153
AIRBAG
ORC, PASSENGER SQUIB 1 CIRCUIT SHORT - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is discon-
nected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
156
AIRBAG
ORC, PASSENGER SQUIB 1 SHORT TO BATTERY - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger Squib 1 Line 1 circuit between the
Passenger Airbag Module Connector and ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair Passenger Squib 1 Line 1 circuit for a shorted to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger Squib 1 Line 2 circuit between the
Passenger Airbag connector to ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair Passenger Squib 1 Line 2 circuit for a short to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
158
AIRBAG
ORC, PASSENGER SQUIB 1 SHORT TO GROUND - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE AIRBAG CONTROL MODULE IS DROPPED AT ANY
TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
161
AIRBAG
ORC, PASSENGER SQUIB 2 CIRCUIT OPEN - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger Squib 2 Line 1 and line 2 at the Passenger
Airbag connector.
Is the resistance below 5.0 Ohms?All
Ye s®Repair Passenger Squib 2 Line 1 circuit short to Passenger Squib
2 Line 2 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
163
AIRBAG
ORC, PASSENGER SQUIB 2 CIRCUIT SHORT - ACTIVE ÐContinued