trailer CHRYSLER VOYAGER 2003 Owner's Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2003Pages: 2177, PDF Size: 59.81 MB
Page 1070 of 2177

LEFT SLIDING DOOR LOCK MOTOR/AJAR SWITCH (MANUAL SLIDING DOOR) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P5 20BK/DB LEFT SLIDING DOOR UNLOCK DRIVER
2 P32 20BK/TN LEFT SLIDING DOOR LOCK DRIVER
3 G77 20BK/DG LEFT SLIDING DOOR AJAR SWITCH SENSE
4 Z77 20BK GROUND
LEFT SLIDING DOOR MOTOR (POWER SLIDING DOOR) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1- -
2 Q71 20TN/VT LEFT DOOR MOTOR HALL EFFECT SUPPLY
3 Q69 16TN/OR LEFT SLIDING DOOR CLOSE DRIVER
4 Z163 18BK/TN GROUND
5 Q63 18OR/TN LEFT DOOR MOTOR CLUTCH DRIVER
6 Q67 16TN/BR LEFT SLIDING DOOR OPEN DRIVER
7 Z33 20BK/TN GROUND
8 Q73 20TN/YL LEFT DOOR MOTOR HALL EFFECT SIGNAL
LEFT SPEED CONTROL SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
B Z23 20BK/VT LEFT SPEED CONTROL SWITCH GROUND
A V37 20VT (EXCEPT 2.4L) SPEED CONTROL SWITCH SIGNAL
A V37 20VT (2.4L) S/C SWITCH SIGNAL
LEFT STOP/TURN SIGNAL RELAY (TRAILER TOW) - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
1 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
2 Z1 18BK/DG GROUND
2 Z1 18BK/DG GROUND
3 L73 18YL LEFT STOP SIGNAL
4 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
4 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
5 L615 18OR LEFT COMBINATION SIGNAL
RS8W-80 CONNECTOR PIN-OUTS8W-80-89
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Page 1101 of 2177

RIGHT COMBINATION RELAY (TRAILER TOW) - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
1 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
2 Z1 18BK/DG GROUND
3 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
4 L605 18DG RIGHT COMBINATION SIGNAL
5- -
RIGHT CYLINDER LOCK SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z462 20BK/WT GROUND
2 G162 20VT/WT RIGHT CYLINDER LOCK SWITCH MUX
RIGHT DOOR SPEAKER (LOWLINE)-3WAY
CAV CIRCUIT FUNCTION
1 X56 20GY/BR RIGHT FRONT SPEAKER (-)
2- -
3 X54 20GY RIGHT FRONT SPEAKER (+)
RIGHT DOOR SPEAKER (MIDLINE/HIGHLINE) - BLACK/RED 6 WAY
CAV CIRCUIT FUNCTION
1 X154 20GY/YL (HIGHLINE) RIGHT INSTRUMENT PANEL SPEAKER (+)
2 X15 16GY/DG (HIGHLINE) AMPLIFIED SPEAKER GROUND
3 X156 20GY/LB (HIGHLINE) RIGHT INSTRUMENT PANEL SPEAKER (-)
4 X54 20GY RIGHT FRONT SPEAKER (+)
5 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
6 X56 20GY/BR RIGHT FRONT SPEAKER (-)
8W - 80 - 120 8W-80 CONNECTOR PIN-OUTSRS
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Page 1110 of 2177

RIGHT SPEED CONTROL SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
A V37 20VT (EXCEPT 2.4L) SPEED CONTROL SWITCH SIGNAL
A V37 20VT (2.4L) S/C SWITCH SIGNAL
B Z23 20BK/VT RIGHT SPEED CONTROL SWITCH GROUND
RIGHT STOP/TURN SIGNAL RELAY (TRAILER TOW) - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
1 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
2 Z1 18BK/DG GROUND
2 Z1 18BK/DG GROUND
3 L74 18LG RIGHT STOP SIGNAL
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 L605 18DG RIGHT COMBINATION SIGNAL
RIGHT TURN SIGNAL LAMP (EXPORT) - ORANGE 2 WAY
CAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
2 L60 16YL RIGHT FRONT TURN SIGNAL DRIVER
RIGHT VISOR/VANITY LAMP (EXCEPT BASE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A Z327 20BK/OR GROUND
B M27 20YL/LB READING LAMPS DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 129
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Page 1113 of 2177

THROTTLE POSITION SENSOR (GAS) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K22 18BR/OR (3.3L/3.8L) THROTTLE POSITION SENSOR SIGNAL
2 K22 18BR/OR (2.4L) TP SIGNAL
3 F855 18PK/YL (3.3L/3.8L) 5 VOLT SUPPLY
3 F855 20PK/YL (2.4L) 5 VOLT SUPPLY
TRACTION CONTROL SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 B27 20DG/WT TRACTION CONTROL SWITCH SENSE
2 Z427 20BK/WT GROUND
TRAILER TOW CONNECTOR (EXCEPT EXPORT)-4WAY
CAV CIRCUIT FUNCTION
1 L74 18LG RIGHT STOP SIGNAL
2 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
3 Z1 18BK/DG GROUND
4 L73 18YL LEFT STOP SIGNAL
8W - 80 - 132 8W-80 CONNECTOR PIN-OUTSRS
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Page 1118 of 2177

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C317 BK Right Sliding Door 31
C318 (Trailer Tow) BK Left Quarter N/S
C319 Left Side Liftgate N/S
C320 DKGY Driver Power Seat on Seat Harness N/S
C321 DKGY Under Passenger Seat N/S
C322 BK On Seat Harness to Body 31
C324 BK Left Sliding Door N/S
C325 BK Right Sliding Door 31
C326 YL At Driver Side Airbag N/S
C327 YL At Passenger Side Airbag N/S
C328 Front of Left Quarter 46
C329 (Diesel) BK Near Fuel Tank 33
C330 (Diesel) LTGY Left Rear Engine Compartment N/S
C331 (Diesel) BK Left Rear Engine Compartment N/S
Cabin Heater RHD) At Heater N/S
Cabin Heater Assist C1 (Diesel) BK Top of Engine 15, 16
Cabin Heater Assist C2 (Diesel) BK Top of Engine 15, 16
Camshaft Position Sensor (Gas) BK Rear of Cylinder Head
Right Side of Engine11
Camshaft Position Sensor
(Diesel)BK Rear of Cylinder Head 15, 16
CD Changer Behind CD Changer N/S
Center Dome Lamp GY At Lamp N/S
Center High Mounted Stop Lamp BK At Lamp 48
Clockspring - C1 WT Steering Column 19, 20, 21, 22, 30
Clockspring - C2 YL Steering Column 19, 20, 21, 22, 30
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 BK Steering Column N/S
Clockspring - C5 YL Steering Column N/S
Clutch Pedal Interlock Switch
(Diesel)RD At Switch/Driver Side 41
Clutch Pedal Upstop Switch
(Diesel)BK At Switch/Driver Side 41
Controller Anti-Lock Brake BK Right Side of Engine Compartment 11, 16, 17, 18
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 15
Crankshaft Position Sensor
(Diesel)BK Rear of Engine 16
Crankshaft Position Sensor (Gas) BK Rear of Engine 13, 17
Data Link Connector WT Lower Instrument Panel Near
Steering Column40, 41
Dosing Pump BK Top of Engine N/S
Driver Airbag Squib1 BN Steering Column N/S
Driver Airbag Squib2 BK Steering Column N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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Page 1126 of 2177

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Right Sliding Door Lock
Motor/Ajar SwitchBK At Latch N/S
Right Sliding Door Motor BK At Sliding Door 44
Right Speed Control Switch BK At Steering Wheel N/S
Right Stop/Turn Signal Relay BK LT Quarter Panel N/S
Right Turn Signal Lamp OR At Lamp N/S
Right Visor/Vanity Lamp BK At Lamp N/S
Sentry Key Immobilizer Module BK At Steering Column 19, 20, 21, 22, 30
Siren (United Kingdom) BK Left Front Body N/S
Solenoid/Pressure Switch
Assembly (EATX)BK Side of Transmission 14, 18
Speed Control Servo BK Near Controller Antilock Brake 11, 18
Sunroof Module BK At Sunroof N/S
Sunroof Switch Nat Near Overhead Console N/S
Thatcham Alarm Module C1 BK Top Right Side of Instrument Panel
Near SpeakerN/S
Thatcham Alarm Module C1 WT Top Right Side of Instrument Panel
Near SpeakerN/S
Throttle Position Sensor GY On Throttle Body 10, 11, 17
Torque Converter Clutch Solenoid BK Front of Transmission 11
Traction Control Switch BK Rear of Swtich 20, 21, 30
Trailer Tow Connector BK Left Quarter Panel N/S
Transmission Control Module BK Left Engine Compartment 5
Transmission Range Sensor GY Top of Transmission 14, 18
Turbo boost Pressure Sensor On Cylinder Block 15
Vehicle Speed Sensor BK Rear of Transmission 10, 16
Washer Fluid Level Switch BK Bottom of Reservoir 3
Water in Fuel Sensor (Diesel) Left Rear Engine Compartment N/S
Wiper Module BK Left Side Cowl 6
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 Body Ground Near Powertrain Control Module N/S
G101 Above Starter 11, 13
G102 Left Headlamp Area 1
G103 Above Starter 11, 13
G200 Right Side of Instrument Panel 19, 23, 28
G201 Right Side of Instrument Panel 19, 23, 28
G202 Near Radio N/S
G300 Left B Pillar 31
G301 Right B Pillar 32, 38
G302 Left Rear Quarter 46
G400 Liftgate Ground N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-11
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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Page 1403 of 2177

NOTE: * Steering shudder can be expected in new
vehicles and vehicles with recent steering system
repairs. Shudder should dissipate after the vehicle
has been driven several weeks.
NOTE: ** To evaluate this condition, it may be nec-
essary to disconnect the coupling at the base of the
steering column. Turn the steering wheel and feel or
listen for internal rubbing in steering column. To
avoid damaging the column clockspring, note the
following. Before disconnecting coupling, place
tires in the straight-ahead position and center steer-
ing wheel. Once disconnected, DO NOT rotate
steering wheel more than one revolution in eitherdirection and place steering wheel in original loca-
tion before reconnecting coupling. If this position is
lost, the steering column clockspring must be
recentered following the procedure found within the
procedure for steering column installation in the
steering column section.
NOTE: *** Increased low speed or stationary steer-
ing effort can be expected if the steering fluid is at
a high temperature. High fluid temperature usually
results from high engine rpm due to trailer towing,
ascending grades, or racing the engine for pro-
longed periods of time.
POWER STEERING FLUID
CONDITION POSSIBLE CAUSES CORRECTION
LOW FLUID LEVEL WITH
VISIBLE LEAK.1. Loose power steering hose
fittings.1. Tighten the fitting to its specified torque.
2. Damaged or missing fitting seal,
gasket, or O-ring.2. Replace as necessary.
3. Power steering component
leaking.3. Repair or replace the leaking component
as required.
AERATED FLUID.* 1. Low fluid level. 1. Fill power steering fluid reservoir to
proper level.
2. Air leak at supply hose, power
steering fluid reservoir or pump.2. Inspect for proper sealing. Repair as
necessary.
3. Cracked power steering pump
housing.3. Replace the power steering pump.
RESERVOIR FLUID
OVERFLOW AND FLUID
THAT IS MILKY IN COLOR1. Water contamination of power
steering fluid.1. Drain the power steering fluid from the
system. Flush the system with fresh clean
power steering fluid, drain, then refill to the
proper level.
NOTE: * Extremely cold temperatures may cause
power steering fluid aeration. Aeration should sub-
side as fluid warms.
19 - 8 STEERINGRS
STEERING (Continued)
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