engine CHRYSLER VOYAGER 2003 Service Manual

CHRYSLER VOYAGER 2003 Service Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Service Manual

Page 1432 of 2177

CHRYSLER VOYAGER 2003  Service Manual OPERATION
The power steering pump is a constant displace-
ment vane type pump. The 2.4L pump has an inte-
gral fluid reservoir and there is a secondary remote
non-flow reservoir which acts only as a f

Page 1433 of 2177

CHRYSLER VOYAGER 2003  Service Manual REMOVAL
REMOVAL - PUMP (2.4L ENGINE)
(1) Remove the (-) negative battery cable from the
battery and isolate cable.
(2) Remove the cap from the power steering fluid
reservoir.
(3) Using a siphon pump,

Page 1434 of 2177

CHRYSLER VOYAGER 2003  Service Manual (11) Remove the power steering fluid pressure line
from the power steering pump (Fig. 6). Drain excess
power steering fluid from tube.(12) Remove the fasteners, then the accessory
drive splash shield.

Page 1435 of 2177

CHRYSLER VOYAGER 2003  Service Manual (17) Remove the 3 bolts attaching the front
bracket to the power steering pump and separate the
power steering pump from the front bracket.
(18) If the power steering pump pulley needs to be
transferr

Page 1436 of 2177

CHRYSLER VOYAGER 2003  Service Manual (3) Using a siphon pump, remove as much power
steering fluid as possible from the fluid reservoir.
(4) Raise the vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(5) Remov

Page 1437 of 2177

CHRYSLER VOYAGER 2003  Service Manual (1) Install the pulley with Installer C-4063 (Fig.
15). Do not use the tool adapters.
(2) Ensure that the tool and the pulley remain
aligned with the pump shaft. Prevent the pulley from
being cocked o

Page 1438 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION - PUMP (3.3L/3.8L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
engine compartment of the vehicle.
(2) Install the power steer

Page 1439 of 2177

CHRYSLER VOYAGER 2003  Service Manual FLUID
STANDARD PROCEDURE - POWER STEERING
FLUID LEVEL CHECKING
WARNING: FLUID LEVEL SHOULD BE CHECKED
WITH THE ENGINE OFF TO PREVENT INJURY
FROM MOVING PARTS AND TO ENSURE ACCU-
RATE FLUID LEVEL READI

Page 1440 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
(1) Install the power steering fluid cooler on the
cradle crossmember reinforcement (Fig. 18). Install
the mounting bolts and tighten to 11 N´m (100 in.
lbs.).
(2) Install power steering

Page 1441 of 2177

CHRYSLER VOYAGER 2003  Service Manual (8) Remove pressure hose routing bracket bolt at
engine (Fig. 21). Bolt can be accessed through hole in
cradle crossmember (Fig. 22).
(9) Disconnect pressure hose tube nut at power
steering pump (Fig.