engine CHRYSLER VOYAGER 2003 Service Manual

CHRYSLER VOYAGER 2003 Service Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Service Manual

Page 1724 of 2177

CHRYSLER VOYAGER 2003  Service Manual TIRES
DESCRIPTION
DESCRIPTION - TIRE
Tires are designed and engineered for each specific
vehicle. They provide the best overall performance
for normal operation. The ride and handling charac-
teristic

Page 1735 of 2177

CHRYSLER VOYAGER 2003  Service Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS
Water leaks can be caused by poor sealing,
improper body component alignment, body seam
porosity, missing plugs, or blocked drain holes. Cen-

Page 1736 of 2177

CHRYSLER VOYAGER 2003  Service Manual DIAGNOSIS AND TESTING - WIND NOISE
Wind noise is the result of most air leaks. Air leaks
can be caused by poor sealing, improper body compo-
nent alignment, body seam porosity, or missing plugs
in the

Page 1746 of 2177

CHRYSLER VOYAGER 2003  Service Manual (2) Apply specified lubricant to all pivoting and
sliding contact areas of component.
LUBRICANT USAGE
ENGINE OIL
²Door Hinges ± Hinge Pin and Pivot Contact
Areas
²Hood Hinges ± Pivot Points
²Lift

Page 1782 of 2177

CHRYSLER VOYAGER 2003  Service Manual COWL GRILLE
REMOVAL
(1) Remove wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS -
REMOVAL)
(2) Remove four (4) screws securing cowl cover to
wiper module (Fig. 6).
(3) Disengage quarte

Page 1784 of 2177

CHRYSLER VOYAGER 2003  Service Manual FRONT FENDER
REMOVAL
(1) Remove headlamp housing. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL)
(2) Remove mud guard.
(3) Remove inner splash shield.
(4) Remove fende

Page 1786 of 2177

CHRYSLER VOYAGER 2003  Service Manual (7) Remove fuel filler housing and lockout link
from vehicle.
(8) Disengage clip holding link to fuel fill door
(Fig. 13).
(9) Remove link from fuel fill door.
INSTALLATION
(1) Insert link into clip o

Page 1787 of 2177

CHRYSLER VOYAGER 2003  Service Manual (3) Align with paint breaks around bolt heads.
(4) Install bolts attaching ends of crossmember to
radiator closure panel (Fig. 14). Tighten bolts to 19
N´m (14 ft. lbs.) torque.
(5) Install bolts att

Page 1794 of 2177

CHRYSLER VOYAGER 2003  Service Manual (8) Route cable back from latch through engine
compartment toward dash panel near power brake
booster (Fig. 5).
(9) Remove attaching clips from cable case.
(10) From inside vehicle, pull cable through

Page 1894 of 2177

CHRYSLER VOYAGER 2003  Service Manual WELD LOCATIONS
SPECIFICATIONS - WELD LOCATIONS
INDEX
DESCRIPTION FIGURE
FRONT FENDER SHIELD - RIGHT 62
FRONT FENDER SHIELD - LEFT 63
STRUT TOWER AND REINFORCEMENTS - RIGHT 64
SUSPENSION RETAINERS AND