cooling CHRYSLER VOYAGER 2003 Workshop Manual

CHRYSLER VOYAGER 2003 Workshop Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Workshop Manual

Page 1241 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (4) Remove camshaft sprockets. Hold camshaft
sprocket with Special Tool 6847 while removing cen-
ter bolt (Fig. 112).(5) Remove timing belt idler pulley (Fig. 113).
(6) Remove rear cover fasteners and

Page 1242 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (2) Install camshaft sprockets. Hold sprockets with
Special Tool 6848 and tighten center bolt to 101 N´m
(75 ft. lbs.) (Fig. 112).
(3) Install timing belt idler pulley and tighten
mounting bolt to 61

Page 1246 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (8) Check if the spring tang is within the tolerance
window (Fig. 125). If the spring tang is within the
tolerance window, the installation process is complete
and nothing further is required. If the

Page 1265 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (1) Inspect air cleaner, induction system and
intake manifold to insure system is dry and clear of
foreign material.
(2) Remove negative battery cable.
(3) Place a shop towel around the spark plugs
wh

Page 1267 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (41) Disconnect the knock sensor electrical connec-
tor (3.8L only).
(42) Disconnect the engine block heater electrical
connector (if equipped).
(43) Remove the accessory belt splash shield.
(44) Remo

Page 1269 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (8) Install the generator and wiring harness (Refer
to 8 - ELECTRICAL/CHARGING/GENERATOR -
INSTALLATION).
(9) Raise vehicle.
(10) Attach wiring harness support clip to the
engine oil dipstick tube.
(1

Page 1270 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (47) Connect the radiator upper hose.
(48) Connect the heater hoses. Remove pinch-off
pliers from the rear heater hoses (if equipped).
(49) Install the radiator upper support crossmem-
ber (Refer to 2

Page 1277 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual AIR CLEANER ELEMENT
REMOVAL
(1) Unsnap 2 clips.
(2) Lift cover and pull toward the engine and
remove cover tabs from air box.
(3) Lift cover and remove the element (Fig. 15).
INSTALLATION
(1) Install

Page 1278 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 16).
(3) Remove the inlet hose to throttle body.
(4) Remove the bolt for ai

Page 1279 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also
be checked by using Bloc-Chek Kit C-3685-A or
equivalent. Perform test following the procedures
supplied with the tool kit.
REMOV