And fuse CHRYSLER VOYAGER 2003 Repair Manual

STANDARD PROCEDURE - TESTING OF
VOLTAGE POTENTIAL
(1) Connect the ground lead of a voltmeter to a
known good ground (Fig. 7).
(2) Connect the other lead of the voltmeter to the
selected test point. The vehicle ignition may need to
be turned ON to check voltage. Refer to the appropri-
ate test procedure.
STANDARD PROCEDURE - TESTING FOR
CONTINUITY
(1) Remove the fuse for the circuit being checked
or, disconnect the battery.
(2) Connect one lead of the ohmmeter to one side
of the circuit being tested (Fig. 8).
(3) Connect the other lead to the other end of the
circuit being tested. Low or no resistance means good
continuity.
STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND
(1) Remove the fuse and disconnect all items
involved with the fuse.
(2) Connect a test light or a voltmeter across the
terminals of the fuse.
(3) Starting at the fuse block, wiggle the wiring
harness about six to eight inches apart and watch
the voltmeter/test lamp.
(4) If the voltmeter registers voltage or the test
lamp glows, there is a short to ground in that gen-
eral area of the wiring harness.
Fig. 7 TESTING FOR VOLTAGE POTENTIAL
Fig. 8 TESTING FOR CONTINUITY
1 - FUSE REMOVED FROM CIRCUIT
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-9
WIRING DIAGRAM INFORMATION (Continued)
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STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND ON FUSES POWERING
SEVERAL LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuits.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting or energizing the items in the
fuse circuit one at a time. When the fuse blows the
circuit with the short to ground has been isolated.
STANDARD PROCEDURE - TESTING FOR A
VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 9).
(2) Connect the other lead of the voltmeter to the
other side of the switch, component or circuit.
(3) Operate the item.
(4) The voltmeter will show the difference in volt-
age between the two points.
SPECIAL TOOLS
WIRING/TERMINAL
Fig. 9 TESTING FOR VOLTAGE DROP
PROBING TOOL PACKAGE 6807
TERMINAL PICK TOOL SET 6680
TERMINAL REMOVING TOOLS 6932 AND 8638
TERMINAL REMOVING TOOL 6934
8W - 01 - 10 8W-01 WIRING DIAGRAM INFORMATIONRS
WIRING DIAGRAM INFORMATION (Continued)
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8W-45 BODY CONTROL MODULE
Component Page
A/C-Heater Control............... 8W-45-16, 19
Auto Temp Control............... 8W-45-16, 19
Automatic Day/Night Mirror........... 8W-45-11
Body Control Module....... 8W-45-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 15,
16, 17, 18, 19, 20
CD Changer....................... 8W-45-17
Center Dome Lamp................. 8W-45-13
Center Dome Lamp.................. 8W-45-9
Clockspring........................ 8W-45-17
Controller Antilock Brake............. 8W-45-13
Driver Door Courtesy Lamp........... 8W-45-15
Driver Door Lock Switch............. 8W-45-12
Driver Door Lock Switch............. 8W-45-15
Driver Heated Seat Module........... 8W-45-11
DVD/CD.......................... 8W-45-17
Floor Console Lamp................. 8W-45-13
Front Cigar Lighter................. 8W-45-17
Front Control Module................. 8W-45-3
Front Reading Lamps/Switch....... 8W-45-13, 15
Fuel Pump Module.................. 8W-45-15
Fuse 14............................ 8W-45-3
Fuse 19............................ 8W-45-2
Fuse 20............................ 8W-45-2
Fuse 24............................ 8W-45-2
G301............................ 8W-45-2, 8
Headlamp Switch............. 8W-45-11, 16, 20
Hood Ajar Switch................... 8W-45-12
Ignition Switch...................... 8W-45-3
Instrument Cluster............ 8W-45-16, 18, 19
Instrument Panel Switch
Bank.................. 8W-45-10, 11, 17, 19
Integrated Power Module..... 8W-45-2, 3, 5, 6, 13
Left B-Pillar Switch.................. 8W-45-9
Left Cylinder Lock Switch............ 8W-45-10
Left Front Door Lock Motor/Ajar
Switch........................ 8W-45-4, 7
Left Liftgate Flood Lamp............. 8W-45-12
Left Mid Reading Lamp............ 8W-45-9, 14
Left Power Mirror................... 8W-45-20
Left Rear Lamp Assembly........... 8W-45-5, 6
Left Rear Reading Lamp........... 8W-45-9, 14
Left Remote Radio Switch............ 8W-45-17
Left Repeater Lamp................. 8W-45-20
Left Sliding Door Control Module..... 8W-45-8, 10
Left Sliding Door Lock Motor........... 8W-45-7Component Page
Left Sliding Door Lock Motor/Ajar
Switch........................ 8W-45-7, 8
Left Stop/Turn Signal Relay............ 8W-45-5
Left Visor/Vanity Lamp.............. 8W-45-13
License Lamp....................... 8W-45-8
Liftgate Ajar Switch................. 8W-45-12
Liftgate Cinch/Release Motor.......... 8W-45-12
Liftgate Cylinder Lock Switch.......... 8W-45-9
Memory Set Switch.................. 8W-45-4
Message Center.................... 8W-45-18
Multi-Function Switch............... 8W-45-16
Name Brand Speaker Relay............ 8W-45-3
Overhead Console................. 8W-45-4, 11
Passenger Door Courtesy Lamp........ 8W-45-15
Passenger Door Lock Switch........ 8W-45-12, 15
Passenger Folding Mirror Relay........ 8W-45-20
Passenger Heated Seat Module........ 8W-45-11
Power Folding Mirror Switch.......... 8W-45-20
Power Liftgate Module............. 8W-45-8, 12
Radio............................ 8W-45-17
Rear Auto Temp Control Switch..... 8W-45-10, 19
Rear Blower Rear Control Switch....... 8W-45-10
Rear Dome Lamp.................... 8W-45-9
Rear Wiper Motor.................... 8W-45-8
Remote Keyless Entry Module....... 8W-45-4, 16
Right B-Pillar Switch................. 8W-45-9
Right Combination Relay.............. 8W-45-5
Right Cylinder Lock Switch........... 8W-45-10
Right Front Door Lock Motor/Ajar
Switch........................ 8W-45-7, 9
Right Liftgate Flood Lamp............ 8W-45-12
Right Mid Reading Lamp........... 8W-45-9, 14
Right Power Mirror................. 8W-45-20
Right Rear Lamp Assembly.......... 8W-45-5, 6
Right Rear Reading Lamp.......... 8W-45-9, 14
Right Remote Radio Switch........... 8W-45-17
Right Repeater Lamp................ 8W-45-20
Right Sliding Door Control Module.... 8W-45-8, 10
Right Sliding Door Lock Motor.......... 8W-45-7
Right Sliding Door Lock Motor/Ajar
Switch........................ 8W-45-7, 8
Right Visor/Vanity Lamp............. 8W-45-13
Sentry Key Immobilizer Module......... 8W-45-3
Thatcham Alarm Module............. 8W-45-10
Traction Control Switch.............. 8W-45-17
RS8W-45 BODY CONTROL MODULE8W-45-1
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8W-47 AUDIO SYSTEM
Component Page
Accessory Relay................... 8W-47-2, 5
Antenna........................... 8W-47-5
Body Control Module............. 8W-47-2, 5, 7
CD Changer....................... 8W-47-13
Clockspring........................ 8W-47-7
DVD Screen....................... 8W-47-11
DVD/CD....................... 8W-47-11, 12
Front Cigar Lighter................ 8W-47-2, 5
Front Control Module............. 8W-47-2, 5, 6
Fuse 5.......................... 8W-47-2, 5
Fuse 14....................... 8W-47-2, 6, 12
G200............................. 8W-47-12
G202....................... 8W-47-2, 5, 9, 10
Integrated Power Module....... 8W-47-2, 5, 6, 12Component Page
Left Door Speaker............... 8W-47-3, 8, 9
Left Instrument Panel Speaker....... 8W-47-3, 8
Left Rear Pillar Speaker.............. 8W-47-10
Left Rear Speaker............... 8W-47-4, 6, 10
Left Remote Radio Switch............. 8W-47-7
Name Brand Speaker Relay............ 8W-47-6
Radio........... 8W-47-2, 3, 4, 5, 6, 9, 10, 12, 13
Right Door Speaker.............. 8W-47-3, 8, 9
Right Instrument Panel Speaker...... 8W-47-3, 8
Right Rear Pillar Speaker............ 8W-47-10
Right Rear Speaker............. 8W-47-4, 6, 10
Right Remote Radio Switch............ 8W-47-7
RS8W-47 AUDIO SYSTEM8W-47-1
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BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY
CAV CIRCUIT FUNCTION
1 L61 20WT/LB LEFT FRONT TURN SIGNAL DRIVER
2 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 F20 22PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 G25 22VT/TN (HIGHLINE) LIFTGATE SWITCH MUX
7 A114 18GY/RD FUSED B(+) (I.O.D.)
8- -
9 L1 18WT/LG BACK-UP LAMP DRIVER
10 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
11 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
12 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
13 - -
14 - -
15 Z15 18BK/TN GROUND
16 G920 22VT/YL (MEMORY) MEMORY SELECT SWITCH RETURN
17 G153 22VT/DG (POWER LIFTGATE) LIFTGATE MODULE WAKE UP SIGNAL
18 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
19 Z10 18BK/TN GROUND
20 P5 20TN/OR LEFT SLIDING DOOR UNLOCK DRIVER
21 P164 18LG/DB (EXPORT) PASSENGER FOLDING MIRROR RELAY INPUT
22 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
23 - -
24 G200 22VT/BR (MEMORY) MEMORY SELECT SWITCH MUX
25 M22 20YL/OR COURTESY LAMPS DRIVER
26 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
27 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
28 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
29 P159 20TN/DG (EXPORT) DRIVER FOLDING MIRROR FOLD DRIVER
30 P174 20TN/LB (EXPORT) RIGHT FOLDING MIRROR UNFOLD DRIVER
31 P171 20TN/YL (EXPORT) LEFT FOLDING MIRROR UNFOLD DRIVER
32 W13 18BR/LG REAR WIPER MOTOR CONTROL
33 - -
34 L38 20WT/YL (EXPORT) REAR FOG LAMP SWITCH OUTPUT
8W - 80 - 12 8W-80 CONNECTOR PIN-OUTSRS
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INTEGRATED POWER MODULE C7 - 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
2 T751 20YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
2 T141 20YL/OR (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL (GAS) BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY FRONT WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 18PK/OR ORC RUN-START DRIVER
10 F214 18PK/LG (SIACM) SIACM RUN-START DRIVER
11 A106 20LB/RD FUSED B(+)
12 - -
13 F2 18PK/YL (GAS) FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D123 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
18 X13 16DG/GY (PREMIUM 8 SPEAKER) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT ORC RUN ONLY DRIVER
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED
OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
3 A108 20LG/RD FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 20WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED
OUTPUT
7 C51 12LB/BR (3 ZONE ATC/MTC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTSRS
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LEFT TURN SIGNAL LAMP (EXPORT) - ORANGE 2 WAY
CAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
2 L61 16YL LEFT FRONT TURN SIGNAL DRIVER
LEFT VISOR/VANITY LAMP (EXCEPT BASE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A Z327 20BK/OR GROUND
B M27 20YL/LB READING LAMP DRIVER
LICENSE LAMP (MANUAL RELEASE) - DK. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT
2 Z367 20BK/BR GROUND
LICENSE LAMP (POWER LIFTGATE) - DK. GRAY 8 WAY
CAV CIRCUIT FUNCTION
1 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
2 Z367 20BK/BR GROUND
3 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
4 Z430 20BK/LG GROUND
5 Q94 20TN/LG LIFTGATE CHIME DRIVER
6 Z294 20BK/LG GROUND
7 G32 20VT/LB LIFTGATE TEMPERATURE SENSOR SIGNAL
8 Z78 20BK/OR GROUND
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTSRS
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LICENSE LAMP (POWER RELEASE) - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
2 Z367 20BK/BR GROUND
3 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
4 Z430 20BK/LG GROUND
LIFT PUMP MOTOR (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N2 18OR LIFT PUMP RELAY OUTPUT
2 Z201 18OR GROUND
LIFTGATE AJAR SWITCH (MANUAL RELEASE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z78 20BK/OR GROUND
2 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
LIFTGATE AJAR SWITCH (POWER RELEASE) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 Z78 20BK/OR GROUND
2 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
3 P31 20TN/YL LIFTGATE RELEASE DRIVER
4 Z231 20BK/YL GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-91
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RADIATOR FAN RELAY (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A112 12OR/RD FUSED B(+)
2 N23 12DB/DG RADIATOR FAN RELAY OUTPUT
3 Z723 18BK/DG GROUND
4 N173 16DB/VT (3.3L/3.8L) RADIATOR FAN RELAY CONTROL
4 K173 18BR/VT (2.4L) RAD FAN RELAY CONTROL
RADIATOR FAN RELAY NO. 1 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 N201 12DB/LG RADIATOR FAN RELAY NO. 1 OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N210 18DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
7- -
8 A201 12RD/LG FUSED B(+)
9- -
RADIATOR FAN RELAY NO. 2 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON
OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 A112 12OR/RD FUSED B(+)
9- -
8W - 80 - 112 8W-80 CONNECTOR PIN-OUTSRS
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RADIATOR FAN RELAY NO. 3 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 Z823 12BK GROUND
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON
OUTPUT
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 N202 12DB/OR RADIATOR FAN NO. 1 CONTROL
9- -
RADIO C1 - 22 WAY
CAV CIRCUIT FUNCTION
1 A114 16GY/RD FUSED B(+) (I.O.D.)
2 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
3 E14 20OR/TN PANEL LAMPS DRIVER
4- -
5- -
6- -
7 X54 20GY (HIGHLINE) RIGHT FRONT SPEAKER (+)
7 X154 20GY/YL (LOWLINE) RIGHT INSTRUMENT PANEL SPEAKER (+)
8 X156 20GY/LB (LOWLINE) RIGHT INSTRUMENT PANEL SPEAKER (-)
8 X56 20GY/BR (HIGHLINE) RIGHT FRONT SPEAKER (-)
9 X55 20DG/BR (HIGHLINE) LEFT FRONT SPEAKER (-)
9 X155 20DG/LB (LOWLINE) LEFT INSTRUMENT PANEL SPEAKER (-)
10 X153 20DG/YL (LOWLINE) LEFT INSTRUMENT PANEL SPEAKER (+)
10 X53 20DG (HIGHLINE) LEFT FRONT SPEAKER (+)
11 Z514 16BK/LG GROUND
12 A114 16GY/RD FUSED B(+) (I.O.D.)
13 X60 20GY/YL RADIO 12 VOLT OUTPUT
14 D25 20WT/VT PCI BUS
15 - -
16 - -
17 - -
18 X51 22DG/DB LEFT REAR SPEAKER (+)
19 X57 22DG/OR LEFT REAR SPEAKER (-)
20 X58 22GY/OR RIGHT REAR SPEAKER (-)
21 X52 22GY/DB RIGHT REAR SPEAKER (+)
22 Z515 16BK GROUND
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 113
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