park CHRYSLER VOYAGER 2004 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 690 of 2585
WIPER SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
WIPER BLADES DO NOT
PARK PROPERLY1. WIPER ARMS IMPROPERLY
PARKED.1. REMOVE WIPER ARMS AND REPARK.
REFER TO WIPER ARM REMOVAL AND
INSTALLATION.
2. WIPER ARMS ARE LOOSE ON
PIVOT SHAFT.2. REMOVE WIPER ARM AND REPARK.
REFER TO WIPER ARM REMOVAL AND
INSTALLATION.
3. MOTOR CRANK LOOSE AT
OUTPUT SHAFT.3. REMOVE WIPER ARM, RUN WIPER
MOTOR TO PARK POSITION AND
REMOVE THE MODULE. WITHOUT
ROTATING THE MOTOR OUTPUT SHAFT,
REMOVE THE CRANK AND CLEAN ANY
FOREIGN MATTER FROM THE MOTOR
SHAFT. INSTALL THE MOTOR CRANK IN
ITS ORIGINAL POSITION.
4. STRIPPED WIPER ARM HEAD. 4. REPLACE WIPER ARM.
MOTOR STOPS IN ANY
POSITION WHEN THE
SWITCH IS TURNED OFFOPEN PARK CIRCUIT. CHECK PARK SWITCH BY
DISCONNECTING THE WIRE
CONNECTOR AND APPLY BATTERY
VOLTAGE TO PIN 4. PLACE A JUMPER
WIRE FROM PIN 2 TO PIN 3 AND THEN
TO AN EXTERNAL GROUND. REPLACE
MOTOR IF MOTOR DOES NOT PARK.
MOTOR WILL NOT STOP
WHEN THE SWITCH IS
TURNED OFF1. FAULTY SWITCH. 1. CHECK SWITCH IN LOW, HIGH AND
INTERMITTENT POSITION.
2. LACK OF DYNAMIC BRAKE ON
WET GLASS.2. ENSURE PARK SWITCH HAS CLEAN
GROUND.
WIPER BLADES SLAP
AGAINST COWL SCREEN
OR WINDOW MOLDINGS.WIPER ARMS ARE PARKED
INCORRECTLY.PARK WIPER ARMS. REFER TO WIPER
ARM ADJUSTMENT.
BLADES CHATTER 1. FOREIGN SUBSTANCE SUCH
AS POLISH ON GLASS OR
BLADES.1. CLEAN GLASS AND BLADE ELEMENT
WITH NON-ABRASIVE CLEANER.
2. ARMS TWISTED, BLADE AT
WRONG ANGLE ON GLASS.2. REPLACE ARM.
3. BLADE STRUCTURE BENT. 3. REPLACE BLADE.
4. BLADE ELEMENT HAS
PERMANENT SET.4. REPLACE BLADE.
WIPER KNOCK AT
REVERSAL1. LINKAGE BUSHINGS WORN. 1. REPLACE WORN LINK. REFER TO
WIPER LINKAGE REMOVAL AND
INSTALLATION.
2. ARMATURE ENDPLAY IN
MOTOR.2. REPLACE WIPER MOTOR. REFER TO
WIPER MOTOR REMOVAL AND
INSTALLATION.
RSWIPERS/WASHERS8R-3
WIPERS/WASHERS (Continued)
Page 691 of 2585
CONDITION POSSIBLE CAUSES CORRECTION
WIPER MOTOR WILL NOT
RUN1. BLOWN FUSE. 1. REPLACE FUSE, AND RUN SYSTEM.
2. NEW FUSE BLOWS. 2. CHECK FOR SHORT IN WIRING OR
SWITCH.
3. NEW FUSE BLOWS. 3. REPLACE FUSE, REMOVE MOTOR
CONNECTOR, TURN SWITCH ON, FUSE
DOES NOT BLOW, REPLACE MOTOR.
4. NO VOLTAGE AT MOTOR. 4. CHECK SWITCH AND WIRING
HARNESS. REFER TO WIRING
DIAGRAMS.
5. POOR GROUND. 5. REPAIR GROUND WIRE CONNECTION
AS NECESSARY.
DIAGNOSIS AND TESTING - REAR WIPER
SYSTEM
The rear window wiper system operates in several
modes:
²Continuous wipe (Export and ATC equipped
vehicles only)
²Intermittent wipe
²Wash²Wipe after wash
The windshield wiper circuits are continuously
monitored and controlled by the Body Control Mod-
ule (BCM). If a problem occurs in the electronic com-
ponents, wiring, switch (except integral motor park
switch) and wiper motor a Diagnostic Trouble Code
(DTC) will be stored in the BCM memory. The
DTC(s) can be retrieved using a DRB IIItscan tool.
DIAGNOSIS AND TESTING - WASHER SYSTEM
WASHER SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
WASHER MOTOR 1. IPM FUSE #33 BLOWN OR
DEFECTIVE.1. CHECK FUSE #33 IN THE IPM. REPLACE
IF NOT OK.
2. IPM FUSE #33 LOOSE. 2. PROPERLY INSTALL IPM FUSE #33 IN
SOCKET.
BLOWN FUSE WHEN
IGNITION SWITCH IS IN THE
RUN OR ACCESSORY
POSITION.1. SHORT IN IPM BETWEEN
FUSE #33 AND PIN 11 OR PIN 1.1. REFER TO IPM DIAGNOSTIC
PROCEDURES IN WIRING DIAGRAMS.
2. SHORT IN MOTOR POWER
CIRCUIT.2. SHORT OR DEFECTIVE CIRCUIT
BETWEEN IPM PIN 11 AND WASHER MOTOR
CONNECTOR POSITIVE TERMINAL 2. IF NOT
OK, REPAIR CIRCUIT.
3. SHORT IN WASHER PUMP
MOTOR.3. REPLACE WASHER PUMP MOTOR.
WASHER MOTOR RUNS
WHEN IGNITION SWITCH IN
RUN OR ACCESSORY
POSITION.1. SHORT IN IPM BETWEEN
WASHER PUMP MOTOR LSD
AND PIN 20.1. REFER TO IPM DIAGNOSTIC
PROCEDURES IN WIRING DIAGRAMS.
2. DEFECTIVE FRONT WASHER
LSD IN IPM.2. REFER TO IPM DIAGNOSTIC
PROCEDURES IN WIRING DIAGRAMS.
3. SHORT IN MOTOR GROUND
CIRCUIT.3. SHORT OR DEFECTIVE CIRCUIT
BETWEEN IPM PIN 20 AND MOTOR
CONNECTOR NEGATIVE TERMINAL 1. IF
NOT OK, REPAIR CIRCUIT.
8R - 4 WIPERS/WASHERSRS
WIPERS/WASHERS (Continued)
Page 696 of 2585
(4) Repeat Step 1, and align as necessary until
wiper stops chattering and wipes the windshield
clear.
REMOVAL
CAUTION: The driver side wiper arm must be
parked above the passenger side. Failure to do so
will result in damage to the arms, blades or system.
(1) Lift the arm cap upward.
(2) Remove the nut holding wiper arm to the wiper
pivot.
(3) Using a suitable two jaw puller, separate the
wiper arm from the wiper pivot (Fig. 1).
INSTALLATION
(1) Verify that the wiper motor and linkage are in
the park position.
(2) Place the wiper arm in position over the wiper
pivot (Fig. 2).
(3) Install the nut to hold the wiper arm to the
wiper pivot. Torque nut to 35 N´m (26 ft. lbs.).
CAUTION: It is important to torque the wiper arm
nut properly to insure that the wiper arm head does
not strip and damage the arm, blade, and pivot of
both wiper arms.
(4) Push the arm cap cover down.
FRONT WIPER MOTOR
REMOVAL
(1) Remove the front wiper motor from vehicle
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER MODULE - REMOVAL).
(2) Remove four backwall bolts and four brace
nuts.
(3) Remove wiper linkage from wiper module.
(4) Disconnect wire connectors from back of wiper
motor.
(5) Remove wiper linkage from motor crank. DO
NOT remove crank from motor.
(6) Remove bolts holding wiper motor and remove
motor.
INSTALLATION
(1) Place wiper module on a suitable work surface.
(2) Install wiper linkage into wiper unit.
(3) Connect wire connectors to wiper motor.
(4) Place the wiper module into engine compart-
ment and connect wiper module wire connector to
engine wire harness (Fig. 8).
(5) Install the four backwall bolts and four brace
nuts to wiper module.
(6) Operate wiper motor and verify that the wiper
motor parks when wiper switch is turned OFF.
Fig. 1 WIPER ARM REMOVAL
1 - WASHER NOZZLE
2 - HOOD
3 - COWL COVER
4 - WINDSHIELD
5 - TWO JAW PULLER
6 - ARM CAP
7 - WINDSHIELD WIPER ARM
Fig. 2 WIPER ARM ADJUSTMENT
1 - WIPER BLADES
2 - WINDSHIELD
3 - WASHER NOZZLES
4 - WIPER ARMS
RSWIPERS/WASHERS8R-9
FRONT WIPER ARMS (Continued)
Page 697 of 2585
REAR WASHER PUMP MOTOR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
REMOVAL).
(3) Disconnect the washer hose at the in-line con-
nector forward of the cowl grille so that the in-line
connector remains with the washer hose from the
fresh air plenum.
(4) Disconnect the washer hose from the hose clip
located on the front fender side shield.
(5) Remove the filler tube screw.
(6) Hoist and support vehicle on hoist or jack
stands.
(7) Remove the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - REMOVAL).
(8) Disconnect the left right front wheelhouse
splash shield and move aside (Refer to 23 - BODY/
EXTERIOR/WHEELHOUSE SPLASH SHIELD -
REMOVAL).
(9) Drain washer fluid from the reservoir and into
a suitable clean container. This can be done by dis-
connecting the windshield washer hose from the
front (outboard) washer pump and allowing the
washer fluid to drain into a container through a tem-
porary jumper hose connected to the front washer
pump.
(10) Disconnect the electrical body harness connec-
tors to the washer pump motors and the fluid level
sensor. Slide the red lock on the connector to the
release position, then, depress the black tab and pull
the connector off the pump or sensor.
(11) Remove the two reservoir mounting screws.
(12) Disconnect the reservoir from the body mount
by raising the reservoir upward slightly and then
down so that the reservoir filler neck and front
washer hose pull through the opening in the front
fender side shield.
(13) Remove pump from reservoir by pulling pump
upper retention tab away from reservoir cavity and
then lifting pump up from mounting grommet. Do
not damage reservoir/pump sealing surface or punc-
ture reservoir during removal.
(14) Remove pump grommet and discard.
INSTALLATION
(1) Use new grommet when installing a new pump
assembly.
(2) Assure pump upper retention tab is pressed
into reservoir slot and that pump is rotated flat
against the reservoir and that pump connector is fac-
ing up in the fully seated position. Assure the pump
is aligned to and fully seated in the reservoir cavity.
(3) Push filler neck and front washer hose through
the opening in the front fender side shield. Connect
the reservoir to the body mount by lowering the res-
ervoir down.
(4) Install the two reservoir mounting screws.
Torque screws to 8.5 - 11.3 N´m (75 - 100 in. lbs.).
(5) Connect the electrical body harness connectors
to the washer pump motors and the fluid level sen-
sor. Slide the red lock on the connector to the closed
or locked position.
(6) Assure that washer hose is properly routed to
prevent pinching and possible inoperative washers.
(7) Connect the left right front wheelhouse splash
shield and move aside (Refer to 23 - BODY/EXTERI-
OR/WHEELHOUSE SPLASH SHIELD - INSTALLA-
TION).
(8) Install the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - INSTALLATION).
(9) lower vehicle from hoist or jack stands.
(10) Install the filler tube screw. Torque screw to
8.5 - 11.3 N´m (75 - 100 in. lbs.).
(11) Connect the washer hose to the hose clip
located on the front fender side shield.
(12) Connect the washer hose at the in-line con-
nector forward of the cowl grille.
(13) Install the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(14) Connect the battery negative cable.
(15) Verify system operation.
REAR WIPER ARM
REMOVAL
(1) Remove arm nut cap.
(2) Remove wiper arm nut.
(3) Pull wiper from pivot by rocking back and
forth.
INSTALLATION
(1) Verify that wipers are in parked position.
(2) Position arm on pivot.
(3) Install wiper arm nut and torque to 20 N´m
(175 in. lbs.).
8R - 10 WIPERS/WASHERSRS
Page 712 of 2585
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNING
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-7
WIRING DIAGRAM INFORMATION (Continued)
Page 723 of 2585
Component Page
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Intrusion Sensors..................... 8W-39
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
Message Center....................... 8W-46
Mid Reading Lamps................... 8W-44
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Name Brand Speaker Relay............. 8W-47
Natural Vacuum Leak Detection Assembly . . 8W-30
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCs............................... 8W-10
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44Component Page
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Front Control Switch........ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Mode Motor..................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Rear Wiper/Washer Indicator............ 8W-53
Rear Wiper/Washer Switch.............. 8W-53
Recirculation Door Actuator............. 8W-42
Remote Keyless Entry Antenna........ 8W-39, 61
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switch...................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Remote Entry Module...... 8W-39, 61
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS
Page 725 of 2585
Component Page
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-68
Integrated Power Module....... 8W-10-3, 4, 5, 13,
15, 16, 17, 18, 19, 20, 21,
22, 23, 24, 25, 26, 27, 28,
29, 30, 31, 32, 35, 36, 37,
38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53,
54, 55, 56, 57, 58, 59, 60,
61, 62, 63, 64, 65, 66, 67, 68
Left Door Speaker.................. 8W-10-39
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp................. 8W-10-29, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Rear Speaker.................. 8W-10-39
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module....... 8W-10-53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Low Note Horn..................... 8W-10-35
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror Module.......... 8W-10-50
Message Center.................... 8W-10-52
Name Brand Speaker Relay..... 8W-10-20, 39, 60
Overhead Console................... 8W-10-40
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............... 8W-10-53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module..... 8W-10-18, 21, 22,
36, 41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................... 8W-10-31
Right Door Speaker................. 8W-10-39
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp................ 8W-10-29, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Rear Speaker................. 8W-10-39
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module..... 8W-10-53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Relay........ 8W-10-21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-68
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
Page 792 of 2585
8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch......................8W-15-2, 9
A/C-Heater Control......................8W-15-10, 12
Adjustable Pedals Module.....................8W-15-18
Adjustable Pedals Switch.....................8W-15-11
Airbag Control Module.......................8W-15-13
Auto Temp Control.........................8W-15-10
Automatic Day/Night Mirror...................8W-15-22
Back-Up Lamp Switch......................8W-15-2, 4
Battery.............................8W-15-2, 3, 4
Body Control Module.......................8W-15-23
Brake Fluid Level Switch.....................8W-15-18
Brake Lamp Switch........................8W-15-18
Cabin Heater Assist.........................8W-15-9
Cd Changer.............................8W-15-13
Center High Mounted Stop Lamp.................8W-15-28
Clutch Pedal Interlock Switch...................8W-15-18
Clutch Pedal Upstop Switch....................8W-15-19
Controller Antilock Brake....................8W-15-2, 4
Crank Case Ventilation Heater...................8W-15-9
Crankshaft Position Sensor.....................8W-15-4
Data Link Connector.....................8W-15-3, 4, 18
Dosing Pump............................8W-15-9
Driver Door Courtesy Lamp..................8W-15-15, 21
Driver Door Lock Switch....................8W-15-15, 21
Driver Heated Seat Cushion....................8W-15-17
Driver Heated Seat Module....................8W-15-17
Driver Power Seat Switch.....................8W-15-17
Driver Power Window Switch.................8W-15-15, 21
Dvd/Cd Changer..........................8W-15-11
EGR Solenoid............................8W-15-3
Engine Control Module.......................8W-15-4
Floor Console Lamp........................8W-15-26
Floor Console Power Outlet....................8W-15-26
Front Blower Module.......................8W-15-12
Front Cigar Lighter........................8W-15-10
Front Control Module...................8W-15-2, 8, 9, 19
Front Reading Lamps/Switch...................8W-15-22
Fuel Heater............................8W-15-26
Fuel Heater Relay..........................8W-15-4
Fuel Pump Module.........................8W-15-26
G100...............................8W-15-2, 4
G101...............................8W-15-2, 4
G102..............................8W-15-5, 6, 7
G103.................................8W-15-9
G200............................8W-15-10, 11, 12
G201................................8W-15-13
G202................................8W-15-13
G300......................8W-15-12, 14, 16, 17, 18, 19
G301..........................8W-15-20, 21, 22, 23
G302............................8W-15-24, 25, 26
G303............................8W-15-26, 27, 28
Generator..............................8W-15-2
Headlamp Switch.........................8W-15-10
Headlamp Washer Pump Motor..................8W-15-7
High Note Horn...........................8W-15-6
Hood Ajar Switch.........................8W-15-19
Horn Switch............................8W-15-12
Instrument Cluster........................8W-15-10
Instrument Panel Switch Bank..................8W-15-11
Integrated Power Module..............8W-15-2, 3, 4, 8, 9, 19
Left B-Pillar Switch........................8W-15-18
Left Cinch/Release Motor.....................8W-15-14
Left Cylinder Lock Switch...................8W-15-15, 16
Left Door Speaker.........................8W-15-13
Left Fog Lamp............................8W-15-6
Left Front Door Ajar Switch....................8W-15-16
Left Front Door Lock Motor/Ajar Switch...........8W-15-15, 16
Left Front Park/Turn Signal Lamp.................8W-15-6
Left Full Open Switch.......................8W-15-14
Left Headlamp...........................8W-15-19
Left Headlamp Leveling Motor...................8W-15-7
Left High Beam Lamp.....................8W-15-8, 19
Left Liftgate Flood Lamp.....................8W-15-27
Left Low Beam Lamp......................8W-15-8, 19
Left Mid Reading Lamp......................8W-15-22
Left Park Lamp.........................8W-15-8, 19
Left Power Mirror.........................8W-15-11
Left Rear Lamp Assembly.....................8W-15-26
Left Rear Reading Lamp......................8W-15-22
Left Rear Speaker.........................8W-15-13
Left Sliding Door Control Module.................8W-15-14Component Page
Left Sliding Door Latch Sensing Switch.............8W-15-14
Left Sliding Door Lock Motor...................8W-15-14
Left Sliding Door Lock Motor/Ajar Switch............8W-15-14
Left Sliding Door Motor......................8W-15-14
Left Turn Signal Lamp......................8W-15-19
Left Visor/Vanity Lamp......................8W-15-22
License Lamp.........................8W-15-24, 27
Lift Pump Motor..........................8W-15-26
Liftgate Ajar Switch........................8W-15-28
Liftgate Cinch/Release Motor.................8W-15-24, 28
Liftgate Right Pinch Sensor....................8W-15-24
Low Note Horn...........................8W-15-6
Memory Seat/Mirror Module...................8W-15-17
Natural Vacuum Leak Detection Assembly...........8W-15-2, 3
Overhead Console.........................8W-15-22
Oxygen Sensor 1/1 Upstream....................8W-15-3
Oxygen Sensor 1/2 Downstream..................8W-15-3
Passenger Door Courtesy Lamp................8W-15-16, 21
Passenger Door Lock Switch.................8W-15-16, 21
Passenger Heated Seat Cushion..................8W-15-23
Passenger Heated Seat Module..................8W-15-23
Passenger Power Seat Switch...................8W-15-23
Power Folding Mirror Switch...................8W-15-12
Power Liftgate Module.......................8W-15-24
Power Liftgate Motor.......................8W-15-24
Power Mirror Switch........................8W-15-12
Power Outlet............................8W-15-10
Power Window Switch.......................8W-15-15
Powertrain Control Module.....................8W-15-3
Radiator Fan No. 1.........................8W-15-5
Radiator Fan No. 2.........................8W-15-5
Radiator Fan Relay.........................8W-15-5
Radiator Fan Relay No. 3......................8W-15-5
Radio................................8W-15-13
Rear Auto Temp Control Switch..................8W-15-18
Rear Blower Front Control Switch................8W-15-12
Rear Blower Motor Power Module................8W-15-26
Rear Blower Rear Control Switch.................8W-15-18
Rear Dome Lamp.........................8W-15-22
Rear Power Outlet.........................8W-15-26
Rear Window Defogger Grid....................8W-15-28
Rear Wiper Motor.........................8W-15-27
Right B-Pillar Switch.......................8W-15-23
Right Cinch/Release Motor....................8W-15-20
Right Cylinder Lock Switch....................8W-15-21
Right Door Speaker........................8W-15-13
Right Fog Lamp...........................8W-15-6
Right Front Door Ajar Switch...................8W-15-21
Right Front Door Lock Motor/Ajar Switch............8W-15-21
Right Front Park/Turn Signal Lamp................8W-15-6
Right Full Open Switch......................8W-15-20
Right Headlamp..........................8W-15-19
Right Headlamp Leveling Motor..................8W-15-7
Right High Beam Lamp.....................8W-15-8, 19
Right Liftgate Flood Lamp....................8W-15-27
Right Low Beam Lamp.....................8W-15-8, 19
Right Mid Reading Lamp.....................8W-15-22
Right Park Lamp........................8W-15-8, 19
Right Power Mirror........................8W-15-11
Right Rear Lamp Assembly..................8W-15-25, 26
Right Rear Reading Lamp.....................8W-15-22
Right Rear Speaker........................8W-15-13
Right Sliding Door Control Module................8W-15-20
Right Sliding Door Latch Sensing Switch.............8W-15-20
Right Sliding Door Lock Motor..................8W-15-20
Right Sliding Door Lock Motor/Ajar Switch...........8W-15-20
Right Sliding Door Motor.....................8W-15-20
Right Turn Signal Lamp......................8W-15-19
Right Visor/Vanity Lamp.....................8W-15-22
Sentry Key Remote Entry Module.................8W-15-11
Siren................................8W-15-11
Speed Control Servo.........................8W-15-2
Sunroof Module..........................8W-15-25
Sunroof Switch...........................8W-15-22
Thatcham Alarm Module.....................8W-15-11
Traction Control Switch......................8W-15-11
Trailer Tow Connector.......................8W-15-25
Transmission Control Relay.....................8W-15-3
Washer Fluid Level Switch.....................8W-15-5
Wiper Module...........................8W-15-18
RS8W-15 GROUND DISTRIBUTION8W-15-1
Page 902 of 2585
8W-40 INSTRUMENT CLUSTER
Component Page
Airbag Control Module................ 8W-40-2
Body Control Module......... 8W-40-2, 3, 4, 5, 6,
7, 8, 9, 11, 12
Brake Fluid Level Switch.............. 8W-40-9
Clockspring........................ 8W-40-10
Controller Antilock Brake.......... 8W-40-10, 14
Engine Control Module.......... 8W-40-8, 10, 14
Engine Coolant Temp Sensor......... 8W-40-7, 8
Engine Oil Pressure Sensor........... 8W-40-14
Engine Oil Pressure Switch........... 8W-40-14
Front Control Module........ 8W-40-9, 10, 13, 14
Fuel Pump Module................... 8W-40-2
Fuse 24............................ 8W-40-2
G200..................... 8W-40-2, 11, 12, 13
G300.............................. 8W-40-9
Instrument Cluster........ 8W-40-2, 3, 4, 5, 6, 7,
8, 9, 11, 12, 13
Integrated Power Module........ 8W-40-2, 7, 8, 9,
10, 13, 14
Left Front Door Ajar Switch............ 8W-40-3
Left Front Door Lock Motor/Ajar Switch . . 8W-40-3Component Page
Left Sliding Door Control Module........ 8W-40-4
Left Sliding Door Latch Sensing Switch . . . 8W-40-4
Left Sliding Door Lock Motor/Ajar Switch . 8W-40-4
Left Speed Control Switch............ 8W-40-10
Liftgate Ajar Switch.................. 8W-40-3
Liftgate Cinch/Release Motor........... 8W-40-3
Message Center.................. 8W-40-6, 13
Multi-Function Switch................ 8W-40-6
Parking Brake Switch............. 8W-40-11, 12
Powertrain Control Module....... 8W-40-7, 10, 14
Right Front Door Ajar Switch........... 8W-40-3
Right Front Door Lock Motor/Ajar
Switch.......................... 8W-40-3
Right Sliding Door Control Module...... 8W-40-5
Right Sliding Door Latch Sensing Switch . . 8W-40-5
Right Sliding Door Lock Motor/Ajar
Switch.......................... 8W-40-5
Right Speed Control Switch........... 8W-40-10
Traction Control Switch............. 8W-40-7, 8
Vehicle Speed Sensor............... 8W-40-7, 8
Washer Fluid Level Switch............. 8W-40-9
RS8W-40 INSTRUMENT CLUSTER8W-40-1
Page 1004 of 2585
8W-50 FRONT LIGHTING
Component Page
Body Control Module............. 8W-50-2, 4, 5
Front Control Module.... 8W-50-3, 4, 6, 7, 8, 9, 10
Front Fog Lamp Relay............... 8W-50-10
Fuse 1............................ 8W-50-10
Fuse 2.......................... 8W-50-4, 6
Fuse 3.......................... 8W-50-4, 6
G102......................... 8W-50-4, 6, 10
G200............................ 8W-50-2, 9
G300.............................. 8W-50-3
Headlamp Switch.................. 8W-50-2, 9
Integrated Power
Module........... 8W-50-3, 4, 5, 6, 7, 8, 9, 10
Left Fog Lamp..................... 8W-50-10
Left Front Park/Turn Signal Lamp....... 8W-50-4Component Page
Left Headlamp...................... 8W-50-3
Left Headlamp Leveling Motor........ 8W-50-6, 9
Left High Beam Lamp.............. 8W-50-6, 7
Left Low Beam Lamp................. 8W-50-7
Left Park Lamp................... 8W-50-6, 7
Multi-Function Switch................ 8W-50-5
Park Lamp Relay.................. 8W-50-4, 6
Right Fog Lamp.................... 8W-50-10
Right Front Park/Turn Signal Lamp..... 8W-50-4
Right Headlamp..................... 8W-50-3
Right Headlamp Leveling Motor...... 8W-50-6, 9
Right High Beam Lamp............. 8W-50-6, 8
Right Low Beam Lamp................ 8W-50-8
Right Park Lamp.................. 8W-50-6, 8
RS8W-50 FRONT LIGHTING8W-50-1