lower control arm CHRYSLER VOYAGER 2004 User Guide

NOTE: Hydro bushings and grooves on control arm
stems are unique for right and left sides. Left side
bushing master spline and control arm groove are
on the top (when mounted on vehicle). Right side
bushing master spline and control arm groove are
on the bottom (when mounted on vehicle).
(2) Align master spline on bushing inner sleeve
with groove on lower control arm rear bushing stem
(Fig. 26). Start bushing on stem by hand.
(3) Install Remover/Installer, Special Tool 8460,
over bushing and lower control arm as shown (Fig.
27). Engage flange on lower control arm with tips ofBridge, Special Tool 8460±1 as shown (Fig. 27). The
contoured side of Installer Cup, Special Tool 8460±2,
should be fitted up against rear of the bushing.
(4) Begin to tighten forcing screw. As bushing
nears lower control arm flange, place Spacer Plate,
Special Tool 8460±4 between flange and bushing
inner sleeve, straddling the stem as shown (Fig. 28).
(5) Install bushing up against Spacer Plate, tight-
ening the bridge forcing screw with a torque wrench
until approximately 50 N´m (37 ft. lbs.) torque is
reached. This will properly space bushing on the
stem in relation to the flange.
Fig. 25 Correctly Installed Lower Control Arm
Bushing
1 - ROUND SURFACE OF BUSHING
2 - LOWER CONTROL ARM
3 - LOWER CONTROL ARM REAR BUSHING
4 - UPSET
5 - FLAT SURFACE OF BUSHING
Fig. 26 BUSHING MASTER SPLINE LINED UP WITH
GROOVE (RIGHT SIDE SHOWN)
1 - GROOVE
2 - HYDRO-BUSHING
3 - MASTER SPLINE
Fig. 27 HYDRO-BUSHING INSTALLATION
1 - LOWER CONTROL ARM FLANGE
2 - INSTALLER CUP (8460-2)
3 - BRIDGE (8460-1)
4 - HYDRO-BUSHING
Fig. 28 SPACER PLATE POSITIONED
1 - SPACER PLATE (8460-4)
2 - LOWER CONTROL ARM FLANGE
3 - BRIDGE (8460-1)
4 - INSTALLER CUP (8460-2)
5 - HYDRO-BUSHING
RSFRONT SUSPENSION2-15
LOWER CONTROL ARM (Continued)

(6) Back off the forcing screw and remove tool.
(7) Install lower control arm on vehicle. (Refer to 2
- SUSPENSION/FRONT/LOWER CONTROL ARM -
INSTALLATION)
INSTALLATION - LOWER CONTROL ARM
(1) Position lower control arm assembly into front
suspension cradle crossmember guiding bushings into
mounting position (Fig. 22).
(2) Install NEW pivot bolt attaching front bushing
of lower control arm to front suspension cradle cross-
member (Fig. 29).Do not tighten or torque pivot
bolt at this time.
(3) Install the reinforcement on the front suspen-
sion cradle crossmember and install the bolts attach-
ing the reinforcement to the cradle crossmember
(Fig. 22). Tighten the M-14 size bolts to a torque of
153 N´m (113 ft. lbs.). Tighten the M-12 size bolts to
a torque of 106 N´m (78 ft. lbs.).
(4) Install the lower control arm rear bushing
retainer bolts through reinforcement on each side of
each lower control arm rear bushing. Tighten these
M-10 size bolts to a torque of 61 N´m (45 ft. lbs.).
(5) Install the two bolts and bushings attaching
the reinforcement and rear of cradle crossmember to
body of vehicle (Fig. 22). Tighten bolts to a torque of
163 N´m (120 ft. lbs.).
(6) Install the power steering cooler (Fig. 21).
Tighten bolts to a torque of 11 N´m (100 in. lbs.).
(7) Reinstall steering knuckle, brake rotor and cal-
iper. (Refer to 2 - SUSPENSION/FRONT/KNUCKLE
- INSTALLATION)CAUTION: When locating jack stands under lower
control arms, do not place the jack stands under
the ball joints (Fig. 30).
(8) Position jack stands under the lower control
arms as close to the ball joints as possible (Fig. 30).
Lower the vehicle onto the jack stands until the jack
stands are supporting the total weight of the vehicle.
(9) Tighten front lower control arm pivot bolt to a
torque of 183 N´m (135 ft. lbs.).
(10) Install the wheel and tire assembly. Install
and tighten the wheel mounting stud nuts in proper
sequence until all nuts are torqued to half specifica-
tion. Then repeat the tightening sequence to the full
specified torque of 135 N´m (100 ft. lbs.).
(11) Raise vehicle, remove jack stands and lower
vehicle to the ground.
(12) Perform front wheel alignment as necessary.
(Refer to 2 - SUSPENSION/WHEEL ALIGNMENT -
STANDARD PROCEDURE)
STABILIZER BAR
DESCRIPTION
The stabilizer bar interconnects both front struts of
the vehicle and is attached to the front crossmember
(Fig. 1).
Attachment of the stabilizer bar to the front cross-
member is through 2 rubber-isolator cushion bush-
ings and retainers. A double ball jointed stabilizer
bar link is used to attach each end of the stabilizer
bar to the front strut assemblies. All parts of the sta-
bilizer bar are replaceable as individual components.
Fig. 29 Lower Control Arm Bushing Pivot Bolt
Correctly Installed
1 - PIVOT BOLT
2 - LOWER CONTROL ARM
3 - FRONT SUSPENSION CRADLE CROSSMEMBER
Fig. 30 Jack Stands Supporting Vehicle Weight
1 - LOWER CONTROL ARMS
2 - BALL JOINT
3 - JACK STANDS
4 - BALL JOINT
2 - 16 FRONT SUSPENSIONRS
LOWER CONTROL ARM (Continued)

The stabilizer bar to front crossmember cushion
bushings are split for easy removal and installation.
The split in the bushings should be positioned toward
the rear of the vehicle, with the square corner facing
down, when the stabilizer bar is installed.
OPERATION
Jounce and rebound movements affecting one
wheel are partially transmitted to the opposite wheel
of the vehicle through the stabilizer bar. This helps
to minimize the body roll of the vehicle during sus-
pension movement.
Connecting the stabilizer bar links to the strut
assemblies helps reduce the fore-and-aft rate of the
stabilizer bar from the rest of the front suspension.
REMOVAL
(1) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(2) Remove the bolts fastening the power steering
cooler to the front suspension cradle crossmember
reinforcement (Fig. 31).
(3) Remove the lower control arm rear bushing
retainer bolts located on each side of each lower con-
trol arm rear bushing.
NOTE: The bolts fastening the cradle crossmember
reinforcement are of two different thread sizes. Note
the location of the various sizes.(4) Remove the bolts attaching the cradle cross-
member reinforcement to the front suspension cradle
crossmember (Fig. 32). Remove the 2 bolts fastening
the reinforcement and rear of cradle crossmember to
the body of the vehicle. Remove the reinforcement.
Fig. 31 Power Steering Cooler
1 - CRADLE CROSSMEMBER REINFORCEMENT
2 - POWER STEERING COOLER
Fig. 32 Cradle Crossmember Reinforcement
Attachment
1 - STEERING GEAR
2 - RIGHT LOWER CONTROL ARM
3 - LEFT LOWER CONTROL ARM
4 - CRADLE CROSSMEMBER REINFORCEMENT
5 - REAR CRADLE CROSSMEMBER ISOLATOR BUSHING
6 - STABILIZER BAR
7 - CRADLE CROSSMEMBER
RSFRONT SUSPENSION2-17
STABILIZER BAR (Continued)

(2) Position stabilizer bar into front suspension
cradle so stabilizer bar bushings are aligned with
depressions in cradle. Install stabilizer bar bushing
retainers onto crossmember aligning raised bead on
retainer with cutouts in bushings (Fig. 36).Do not
tighten Stabilizer bar bushing retainers bolts at
this time.
(3) Check position of the stabilizer bar in the front
suspension cradle. The center of the curved section of
the stabilizer bar must be aligned with the raised
line in the center of the front suspension cradle (Fig.
37).
(4) Install the stabilizer bar link mounting stud
through the hole in each end of the stabilizer bar
(Fig. 33).
CAUTION: When installing the nut on the mounting
stud of the stabilizer bar link, do not allow the stud
to rotate in it's socket. Hold the stud from rotating
by placing an open-end wrench on the flat
machined into the stud (Fig. 33).
(5) Hand-thread the nut on the end of each stabi-
lizer bar link stud. Hold the studs from turning by
placing an open-end wrench on the flat machined
into the link's mounting stud, then tighten each nut
while holding the wrench in place (Fig. 33). Tighten
each nut to a torque of 88 N´m (65 ft. lbs.).
(6) Tighten the stabilizer bar bushing retainer to
cradle attaching bolts (Fig. 34) to 68 N´m (50 ft. lbs.)
torque.
(7) Install the reinforcement on the front suspen-
sion cradle crossmember and install the bolts attach-ing the reinforcement to the cradle crossmember
(Fig. 32). Tighten the M-14 size bolts to a torque of
153 N´m (113 ft. lbs.). Tighten the M-12 size bolts to
a torque of 106 N´m (78 ft. lbs.).
(8) Install the lower control arm rear bushing
retainer bolts through reinforcement on each side of
each lower control arm rear bushing. Tighten these
M-10 size bolts to a torque of 61 N´m (45 ft. lbs.).
(9) Install the two bolts and bushings attaching
the reinforcement and rear of cradle crossmember to
body of vehicle (Fig. 32). Tighten bolts to a torque of
163 N´m (120 ft. lbs.).
(10) Install the power steering cooler (Fig. 31).
Tighten bolts to a torque of 11 N´m (100 in. lbs.).
(11) Lower the vehicle.
STRUT
DESCRIPTION - STRUT ASSEMBLY
A Macpherson type strut assembly is used in place
of a conventional front suspension's upper control
arm and upper ball joint. The bottom of the strut
mounts directly to the steering knuckle using two
bolts and nuts going through the strut clevis bracket
and steering knuckle. The top of the strut mounts
directly to the strut tower of the vehicle using the
threaded studs on the strut assemblies upper mount.
The strut assembly includes the components listed
in the figure (Fig. 38).
Each component is serviced by removing the strut
assembly from the vehicle and disassembling it.
The coil springs are side-oriented. Springs on the
left side of the vehicle have a left-hand wind top-to-
Fig. 36 Stabilizer Bar Bushing Retainer Installation
1-SWAYBAR
2 - SWAY BAR BUSHING
3 - BUSHING SPLIT
4 - FRONT SUSPENSION CRADLE
5 - BUSHING CUT-OUT
6 - BUSHING RETAINER
7 - RAISED BEAD
Fig. 37 Stabilizer Bar Correctly Positioned In Cradle
1 - RAISED BEAD
2-SWAYBAR
3 - WHEN INSTALLING SWAY BAR THE RAISED BEAD ON THE
SUSPENSION CRADLE MUST BE IN THE CENTER OF RADIUS
IN SWAY BAR
4 - FRONT SUSPENSION CRADLE
RSFRONT SUSPENSION2-19
STABILIZER BAR (Continued)

gate control module, telling the module that the lift-
gate has reached the full open position.
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the lift gear and link rod assembly
from the vehicle(Refer to 8 - ELECTRICAL/POWER
DOORS/CONTROL ROD - REMOVAL).
(3) Cut the two wires leading to the full open
switch or back the wires out of the electrical connec-
tor (Fig. 8). Refer to the Wiring section of the service
manual for detailed instructions.
(4) Remove the full open switch retaining screw
and remove the full open switch from the gear motor
housing assembly.
INSTALLATION
(1) Perform a wiring repair on the full open switch
wires following the approved procedure in the Wiring
section of the service manual. Or install new termi-
nals on the wire ends and reinstall in the main lift-
gate motor electrical connector.
(2) Position and install the full open switch retain-
ing screw.
(3) Install the power liftgate lift gear and link rod
assembly. (Refer to 8 - ELECTRICAL/POWER
DOORS/CONTROL ROD - INSTALLATION)
(4) Connect the negative battery cable.
(5) Using an appropriate scan tool, check any
erase any power liftgate control module diagnostic
trouble codes.
(6) Verify power liftgate system and full open
switch operation. Cycle the power liftgate through
one complete open and close cycle, this will allow the
power liftgate control module to relearn its cycle with
the new components.
LATCH
DESCRIPTION
Vehicles equipped with a power liftgate, utilize a
power cinch/release latch. This latch performs the
same features as a manual liftgate latch as well as
the power cinch and / or release capability. A second
type of power latch can also be found on some RS
models, this latch is designed to perform a power
release only. The power cinch and release capability
is accomplished by an actuator mounted to the lead-
ing edge of the latch assembly. The latch is located in
the lower center of the liftgate assembly (Fig. 9) and
contains integral pawl and ratchet switches. The
ratchet switch acts as a liftgate ajar switch.
The power latch assembly can be serviced as a
complete assembly, latch without actuator or just theactuator. Consult your Mopar parts catalog for spe-
cific part numbers.
OPERATION
On the power cinch/release latch, the latch
mounted actuator provides the torque required to
close the power liftgate from the secondary to the pri-
mary closed and latched position. On the power
cinch/release latch and the power release only latch,
the actuator releases the liftgate from the primary
closed and latched position to the fully unlatched and
movable position.
REMOVAL
(1) Open the hood, disconnect and isolate the neg-
ative battery cable.
(2) Open the liftgate and remove the liftgate trim
panel. Refer to Body for the procedure.
(3) Disconnect the power latch electrical connector
(Fig. 9).
(4) Remove the power latch retaining bolts.
(5) Disconnect the liftgate lock cylinder link rod
from the key cylinder or latch assembly. To discon-
nect from latch, rotate the plastic retaining clip 90 É
to unsnap clip from linkrod. Then pull link rod
straight out of latch arm.
Fig. 9 POWER LATCH ORIENTATION
1 - LATCH & ACTUATOR ASSEMBLY
2 - LATCH ELECTRICAL CONNECTOR
3 - LOCK CYLINDER LINK ROD
4 - LIFTGATE LOCK CYLINDER
RSPOWER LIFTGATE SYSTEM8N-13
FULL OPEN SWITCH (Continued)

(11) Remove the wire harness assembly from the
vehicle.
INSTALLATION
(1) Position the wire harness assembly in the vehi-
cle.
(2) Connect the wire harness connector located at
the rearward edge of the B-pillar.
(3) Install the side door lower sill plate. Refer to
the Body section for the procedure.
(4) Snap the wire harness retaining pushpins in
the rocker panel.
(5) Slide the wire harness on the lower drive unit
stud.
(6) Install the wire harness retaining clip on the
lower drive unit stud.
(7) Connect the power side door electrical connec-
tor, located just behind the lower drive unit.
(8) Install the lower drive unit cover and retaining
screws.
(9) Install the appropriate door trim panel on the
sliding side door. Refer to the Body section for the
procedure.
(10) Connect the negative battery cable.
FLEX DRIVE
DESCRIPTION
Vehicles equipped with a power sliding side door
utilize a flex drive assembly. The flex drive assembly
is located in the lower portion of the door (Fig. 18)
and is used to connect the door motor to the lower
drive unit. An E-clip is used to secure the flexdrive to
the motor assembly, while the flex drive collar is
used to secure the drive to the lower drive unit. The
flex drive assembly is basically a flexible drive shaft
for the power side door system.
The flex drive assembly is a replaceable compo-
nent. Consult your Mopar parts catalog for specific
part numbers.
OPERATION
With one end of the flex drive attached to the door
motor and the other attached to the lower drive unit,
the flex drive transfers the power and torque from
the motor to the drive unit. A square shaped drive
cable, inside the flex drive assembly engages the
motor drive and rotates to move the door accordingly.
Fig. 17 Lower Hinge/Drive Assembly
1 - Lower Drive Unit Cover
2 - Lower Drive Unit Cover Retaining Screws
3 - Sliding Door
4 - Lower Hinge Arm Bracket
Fig. 18 Side Door Components
1 - Sliding Door Control Module
2 - Module Retaining Screw
3 - Module Electrical Connectors
4 - Door Motor Assembly
5 - Flex Drive Assembly
6 - Door Motor Retaining Fasteners
7 - Door Motor Electrical Connector
8N - 36 POWER SLIDING DOOR SYSTEMRS
WIRING HARNESS (Continued)

VEHICLE THEFT SECURITY
TABLE OF CONTENTS
page page
VEHICLE THEFT SECURITY
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - SENTRY KEY
REMOTE ENTRY SYSTEM...............3
DIAGNOSIS AND TESTING - VEHICLE
THEFT SECURITY SYSTEM..............3
HOOD AJAR SWITCH - EXPORT
REMOVAL.............................3
INSTALLATION..........................3
SENTRY KEY REMOTE ENTRY MODULE
DESCRIPTION..........................3OPERATION............................4
DIAGNOSIS AND TESTING - SENTRY KEY
REMOTE ENTRY MODULE...............5
REMOVAL.............................5
INSTALLATION..........................6
TRANSPONDER KEY
DESCRIPTION..........................6
OPERATION............................6
STANDARD PROCEDURE - TRANSPONDER
PROGRAMMING.......................6
VTSS/SKIS INDICATOR LAMP
DESCRIPTION..........................7
OPERATION............................8
VEHICLE THEFT SECURITY
DESCRIPTION
VEHICLE THEFT SECURITY SYSTEM
The Vehicle Theft Security System (VTSS) is
designed to protect against whole vehicle theft. The
system monitors vehicle doors, and ignition action for
unauthorized operation (hood and liftgate for RG -
Export). The alarm activates:
²Sounding of the horn
²Flashing of the headlamps/park/tail lamps
²Flashing of the headlamps
²An engine kill feature (with SKREES)
SENTRY KEY REMOTE ENTRY SYSTEM
The Sentry Key Remote Entry System (SKREES)
is available as a factory-installed option on this vehi-
cle. It is designed to provide passive protection
against unauthorized vehicle use by disabling the
engine, after two (2) seconds of running, whenever an
invalid key is used to start the vehicle. The SKIS is
active whenever the ignition is on and does not
require any customer intervention. The primary com-
ponents of the system are the Sentry Key Remote
Entry Module (SKREEM), Sentry Key (ignition key
with a transponder molded into the head), indicator
light, Body Control Module (BCM), and the Power-
train Control Module (PCM). The SKREEM is
mounted to the steering column with the molded,
integral antenna mounted on the ignition housing.
The indicator light, is located in the Mechanical
Instrument Cluster (MIC).
OPERATION
VEHICLE THEFT SECURITY SYSTEM
Upon failure of proper Sentry Key Remote Entry
Module (SKREEM) communication to the PCM, the
PCM will shut off fuel after two seconds of run time.
The engine will not re-crank on the key cycle that
the failure occurred, a full key down sequence must
be performed for the engine to crank again. After six
consecutive fuel shut-offs, the engine will no longer
crank on subsequent key cycles. The failure must be
corrected and a valid communication process between
the SKREEM and the PCM must occur for the
engine to crank and start again.
The electronics for the VTSS are part of the Body
Control Module (BCM). The system is armed when
the vehicle is locked using the:
²Power door lock switches (with any door ajar)
²Remote Keyless Entry transmitter.
²Door Cylinder Lock Switches (RG only).
For vehicles equipped with Sentry Key Remote
Entry System (SKREES), the doors do not have to be
locked to enable the fuel shut off feature.
After the vehicle is locked and the last door is
closed, the set LED indicator in the Mechanical
Instrument Cluster (MIC) will flash quickly for 16
seconds, indicating that arming is in progress. If no
monitored systems are activated during this period,
the system will arm. The LED will extinguish unless
the liftgate is open. If the liftgate is open, the LED
will flash at a slower rate. This indicates that the
system is armed.
RG Only- If fault is detected on the driver key
cylinder input, the indicator LED will remain solid
RSVEHICLE THEFT SECURITY8Q-1

Component Page
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Intrusion Sensors..................... 8W-39
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
Message Center....................... 8W-46
Mid Reading Lamps................... 8W-44
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Name Brand Speaker Relay............. 8W-47
Natural Vacuum Leak Detection Assembly . . 8W-30
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCs............................... 8W-10
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44Component Page
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Front Control Switch........ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Mode Motor..................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Rear Wiper/Washer Indicator............ 8W-53
Rear Wiper/Washer Switch.............. 8W-53
Recirculation Door Actuator............. 8W-42
Remote Keyless Entry Antenna........ 8W-39, 61
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switch...................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Remote Entry Module...... 8W-39, 61
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS

Component Page
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-68
Integrated Power Module....... 8W-10-3, 4, 5, 13,
15, 16, 17, 18, 19, 20, 21,
22, 23, 24, 25, 26, 27, 28,
29, 30, 31, 32, 35, 36, 37,
38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53,
54, 55, 56, 57, 58, 59, 60,
61, 62, 63, 64, 65, 66, 67, 68
Left Door Speaker.................. 8W-10-39
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp................. 8W-10-29, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Rear Speaker.................. 8W-10-39
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module....... 8W-10-53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Low Note Horn..................... 8W-10-35
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror Module.......... 8W-10-50
Message Center.................... 8W-10-52
Name Brand Speaker Relay..... 8W-10-20, 39, 60
Overhead Console................... 8W-10-40
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............... 8W-10-53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module..... 8W-10-18, 21, 22,
36, 41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................... 8W-10-31
Right Door Speaker................. 8W-10-39
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp................ 8W-10-29, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Rear Speaker................. 8W-10-39
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module..... 8W-10-53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Relay........ 8W-10-21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-68
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch......................8W-15-2, 9
A/C-Heater Control......................8W-15-10, 12
Adjustable Pedals Module.....................8W-15-18
Adjustable Pedals Switch.....................8W-15-11
Airbag Control Module.......................8W-15-13
Auto Temp Control.........................8W-15-10
Automatic Day/Night Mirror...................8W-15-22
Back-Up Lamp Switch......................8W-15-2, 4
Battery.............................8W-15-2, 3, 4
Body Control Module.......................8W-15-23
Brake Fluid Level Switch.....................8W-15-18
Brake Lamp Switch........................8W-15-18
Cabin Heater Assist.........................8W-15-9
Cd Changer.............................8W-15-13
Center High Mounted Stop Lamp.................8W-15-28
Clutch Pedal Interlock Switch...................8W-15-18
Clutch Pedal Upstop Switch....................8W-15-19
Controller Antilock Brake....................8W-15-2, 4
Crank Case Ventilation Heater...................8W-15-9
Crankshaft Position Sensor.....................8W-15-4
Data Link Connector.....................8W-15-3, 4, 18
Dosing Pump............................8W-15-9
Driver Door Courtesy Lamp..................8W-15-15, 21
Driver Door Lock Switch....................8W-15-15, 21
Driver Heated Seat Cushion....................8W-15-17
Driver Heated Seat Module....................8W-15-17
Driver Power Seat Switch.....................8W-15-17
Driver Power Window Switch.................8W-15-15, 21
Dvd/Cd Changer..........................8W-15-11
EGR Solenoid............................8W-15-3
Engine Control Module.......................8W-15-4
Floor Console Lamp........................8W-15-26
Floor Console Power Outlet....................8W-15-26
Front Blower Module.......................8W-15-12
Front Cigar Lighter........................8W-15-10
Front Control Module...................8W-15-2, 8, 9, 19
Front Reading Lamps/Switch...................8W-15-22
Fuel Heater............................8W-15-26
Fuel Heater Relay..........................8W-15-4
Fuel Pump Module.........................8W-15-26
G100...............................8W-15-2, 4
G101...............................8W-15-2, 4
G102..............................8W-15-5, 6, 7
G103.................................8W-15-9
G200............................8W-15-10, 11, 12
G201................................8W-15-13
G202................................8W-15-13
G300......................8W-15-12, 14, 16, 17, 18, 19
G301..........................8W-15-20, 21, 22, 23
G302............................8W-15-24, 25, 26
G303............................8W-15-26, 27, 28
Generator..............................8W-15-2
Headlamp Switch.........................8W-15-10
Headlamp Washer Pump Motor..................8W-15-7
High Note Horn...........................8W-15-6
Hood Ajar Switch.........................8W-15-19
Horn Switch............................8W-15-12
Instrument Cluster........................8W-15-10
Instrument Panel Switch Bank..................8W-15-11
Integrated Power Module..............8W-15-2, 3, 4, 8, 9, 19
Left B-Pillar Switch........................8W-15-18
Left Cinch/Release Motor.....................8W-15-14
Left Cylinder Lock Switch...................8W-15-15, 16
Left Door Speaker.........................8W-15-13
Left Fog Lamp............................8W-15-6
Left Front Door Ajar Switch....................8W-15-16
Left Front Door Lock Motor/Ajar Switch...........8W-15-15, 16
Left Front Park/Turn Signal Lamp.................8W-15-6
Left Full Open Switch.......................8W-15-14
Left Headlamp...........................8W-15-19
Left Headlamp Leveling Motor...................8W-15-7
Left High Beam Lamp.....................8W-15-8, 19
Left Liftgate Flood Lamp.....................8W-15-27
Left Low Beam Lamp......................8W-15-8, 19
Left Mid Reading Lamp......................8W-15-22
Left Park Lamp.........................8W-15-8, 19
Left Power Mirror.........................8W-15-11
Left Rear Lamp Assembly.....................8W-15-26
Left Rear Reading Lamp......................8W-15-22
Left Rear Speaker.........................8W-15-13
Left Sliding Door Control Module.................8W-15-14Component Page
Left Sliding Door Latch Sensing Switch.............8W-15-14
Left Sliding Door Lock Motor...................8W-15-14
Left Sliding Door Lock Motor/Ajar Switch............8W-15-14
Left Sliding Door Motor......................8W-15-14
Left Turn Signal Lamp......................8W-15-19
Left Visor/Vanity Lamp......................8W-15-22
License Lamp.........................8W-15-24, 27
Lift Pump Motor..........................8W-15-26
Liftgate Ajar Switch........................8W-15-28
Liftgate Cinch/Release Motor.................8W-15-24, 28
Liftgate Right Pinch Sensor....................8W-15-24
Low Note Horn...........................8W-15-6
Memory Seat/Mirror Module...................8W-15-17
Natural Vacuum Leak Detection Assembly...........8W-15-2, 3
Overhead Console.........................8W-15-22
Oxygen Sensor 1/1 Upstream....................8W-15-3
Oxygen Sensor 1/2 Downstream..................8W-15-3
Passenger Door Courtesy Lamp................8W-15-16, 21
Passenger Door Lock Switch.................8W-15-16, 21
Passenger Heated Seat Cushion..................8W-15-23
Passenger Heated Seat Module..................8W-15-23
Passenger Power Seat Switch...................8W-15-23
Power Folding Mirror Switch...................8W-15-12
Power Liftgate Module.......................8W-15-24
Power Liftgate Motor.......................8W-15-24
Power Mirror Switch........................8W-15-12
Power Outlet............................8W-15-10
Power Window Switch.......................8W-15-15
Powertrain Control Module.....................8W-15-3
Radiator Fan No. 1.........................8W-15-5
Radiator Fan No. 2.........................8W-15-5
Radiator Fan Relay.........................8W-15-5
Radiator Fan Relay No. 3......................8W-15-5
Radio................................8W-15-13
Rear Auto Temp Control Switch..................8W-15-18
Rear Blower Front Control Switch................8W-15-12
Rear Blower Motor Power Module................8W-15-26
Rear Blower Rear Control Switch.................8W-15-18
Rear Dome Lamp.........................8W-15-22
Rear Power Outlet.........................8W-15-26
Rear Window Defogger Grid....................8W-15-28
Rear Wiper Motor.........................8W-15-27
Right B-Pillar Switch.......................8W-15-23
Right Cinch/Release Motor....................8W-15-20
Right Cylinder Lock Switch....................8W-15-21
Right Door Speaker........................8W-15-13
Right Fog Lamp...........................8W-15-6
Right Front Door Ajar Switch...................8W-15-21
Right Front Door Lock Motor/Ajar Switch............8W-15-21
Right Front Park/Turn Signal Lamp................8W-15-6
Right Full Open Switch......................8W-15-20
Right Headlamp..........................8W-15-19
Right Headlamp Leveling Motor..................8W-15-7
Right High Beam Lamp.....................8W-15-8, 19
Right Liftgate Flood Lamp....................8W-15-27
Right Low Beam Lamp.....................8W-15-8, 19
Right Mid Reading Lamp.....................8W-15-22
Right Park Lamp........................8W-15-8, 19
Right Power Mirror........................8W-15-11
Right Rear Lamp Assembly..................8W-15-25, 26
Right Rear Reading Lamp.....................8W-15-22
Right Rear Speaker........................8W-15-13
Right Sliding Door Control Module................8W-15-20
Right Sliding Door Latch Sensing Switch.............8W-15-20
Right Sliding Door Lock Motor..................8W-15-20
Right Sliding Door Lock Motor/Ajar Switch...........8W-15-20
Right Sliding Door Motor.....................8W-15-20
Right Turn Signal Lamp......................8W-15-19
Right Visor/Vanity Lamp.....................8W-15-22
Sentry Key Remote Entry Module.................8W-15-11
Siren................................8W-15-11
Speed Control Servo.........................8W-15-2
Sunroof Module..........................8W-15-25
Sunroof Switch...........................8W-15-22
Thatcham Alarm Module.....................8W-15-11
Traction Control Switch......................8W-15-11
Trailer Tow Connector.......................8W-15-25
Transmission Control Relay.....................8W-15-3
Washer Fluid Level Switch.....................8W-15-5
Wiper Module...........................8W-15-18
RS8W-15 GROUND DISTRIBUTION8W-15-1