torque CHRYSLER VOYAGER 2004 Owner's Manual

CHRYSLER VOYAGER 2004 Owner's Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Owner's Manual

Page 77 of 2585

CHRYSLER VOYAGER 2004 Owners Manual ALL-WHEEL-DRIVE VEHICLES
(1) Install hub/bearing on end of axle. (Fig. 12).
(2) Install the hub/bearing mounting bolts. In a
progressive crisscross pattern, tighten the 4 hub/
bearing mounting bolts (

Page 78 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (7) Clean all foreign material off the threads of the
outer C/V joint stub shaft. Install the washer and
hub nut (Fig. 16) on the stub shaft of the outer C/V
joint.
(8) Lower vehicle.
(9) Set the park

Page 79 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (16) Install wheel and tire. (Refer to 22 - TIRES/
WHEELS - INSTALLATION)
(17) Tighten the wheel mounting stud nuts in
proper sequence until all nuts are torqued to half
specification. Then repeat the

Page 81 of 2585

CHRYSLER VOYAGER 2004 Owners Manual ASSEMBLY - SHOCK ABSORBER (UPPER
BUSHING)
NOTE: This procedure applies to load-leveling
shock absorbers only.
(1) Install the Receiver, Special Tool 8526-1, into
the cup of the Ball Joint Press, Speci

Page 83 of 2585

CHRYSLER VOYAGER 2004 Owners Manual mount (Fig. 26). Tighten the 4 mounting bolts to a
torque of 61 N´m (45 ft. lbs.).
(3) Install the rear of the leaf spring onto the outer
half of the rear shackle. Install the inner half of the
rear

Page 84 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (3) Install rear of spring onto rear spring shackle.
Install shackle plate and nuts (Fig. 35).Do not
tighten at this time.
(4) Raise axle assembly into correct position with
axle centered under spring

Page 85 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (4) Using 2 jack stands positioned under the outer
ends of the axle, raise the axle enough to remove the
weight of the axle from the rear springs.
(5) Loosen and remove the spring plate bolts from
the

Page 86 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (5) Raise axle into correct position on leaf spring
with axle centered under spring locator post (Fig.
36).
(6) Verify that the leaf spring isolator is correctly
positioned in the spring plate.
(7) In

Page 87 of 2585

CHRYSLER VOYAGER 2004 Owners Manual be necessary to place a wooden block between the
spring and vehicle to hold forward end of the spring
in place.
(6) Remove leaf spring forward pivot bolt, then
remove mounting bracket.
INSTALLATION
(1

Page 88 of 2585

CHRYSLER VOYAGER 2004 Owners Manual INSTALLATION
CAUTION: The following sequence must be fol-
lowed when tightening the pin nuts on the rear
hanger for the rear leaf spring. First the hanger pin
nuts must be tightened to the specified t