headrest CHRYSLER VOYAGER 2004 Service Manual

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE, BENCH SEAT
REMOVAL.............................87
INSTALLATION
INSTALLATION.......................88
SYNCHRONIZING CABLE ADJUSTMENT . . . 88
QUAD CHILD SEAT
REMOVAL.............................89
INSTALLATION.........................89
HEADREST
REMOVAL.............................89
INSTALLATION.........................89
HEADREST SLEEVE
REMOVAL.............................90
INSTALLATION.........................90
RECLINER HANDLE
REMOVAL.............................90
INSTALLATION.........................90
ARMREST
REMOVAL.............................91
INSTALLATION.........................91
FRONT SEAT
REMOVAL.............................91
INSTALLATION.........................91
FRONT SEAT BACK
REMOVAL.............................92
INSTALLATION.........................92
FRONT SEATBACK ASSIST STRAP
REMOVAL.............................92
INSTALLATION.........................92
FRONT SEATBACK PANEL
REMOVAL.............................92
INSTALLATION.........................93
FRONT SEATBACK COVER
REMOVAL.............................93
INSTALLATION.........................93
FRONT/QUAD SEAT CUSHION
REMOVAL.............................93
INSTALLATION.........................93
FRONT SEAT CUSHION SIDE COVER
REMOVAL.............................94
INSTALLATION.........................94
FRONT SEAT RISER - MANUAL TRACK
REMOVAL.............................94
INSTALLATION.........................95
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL.............................95
INSTALLATION.........................95
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL.............................95INSTALLATION.........................95
FRONT SEAT TRACK - REAR COVER
REMOVAL.............................96
INSTALLATION.........................96
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER
REMOVAL.............................96
INSTALLATION.........................96
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER
REMOVAL.............................97
INSTALLATION.........................97
QUAD BUCKET SEAT RISER
REMOVAL.............................98
INSTALLATION.........................98
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL.............................98
INSTALLATION.........................99
BENCH SEATBACK PANEL
REMOVAL.............................99
INSTALLATION.........................99
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................100
INSTALLATION........................100
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL............................100
INSTALLATION........................100
BENCH SEAT RISER - SECOND ROW
REMOVAL............................101
INSTALLATION........................101
BENCH SEAT RISER - THIRD ROW
REMOVAL............................101
INSTALLATION........................101
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................101
INSTALLATION........................101
BENCH SEAT BACK HINGE
REMOVAL............................102
INSTALLATION
INSTALLATION......................102
SYNCHRONIZING CABLE ADJUSTMENT . . 102
BENCH SEAT BACK
REMOVAL............................103
INSTALLATION........................103
BENCH SEAT BACK COVER
REMOVAL............................103
INSTALLATION........................103
23 - 86 SEATSRS

QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
RSSEATS23-89
CHILD SEAT MODULE, BENCH SEAT (Continued)

HEADREST SLEEVE
REMOVAL
(1) Remove head rest.
(2) Disengage closure attaching bottom of trim
cover together.
(3) Reach under trim cover through opening at
bottom of seat back.
(4) Pinch retainer barbs on end of head restraint
sleeve together (Fig. 10).
(5) Pull head restraint sleeve upward and out the
top of the seat back frame guide tube (Fig. 11).
INSTALLATION
(1) Insert head restraint sleeve into guide tube at
top of seat back.
(2) Push head restraint sleeve downward until
retainer clicks into lock position.
(3) Engage closure to hold bottom of trim cover
together.
(4) Install head restraint.
RECLINER HANDLE
REMOVAL
(1) Remove screw holding recliner handle to
recliner spline shaft (Fig. 12).
(2) Remove recliner handle from spline shaft.
INSTALLATION
(1) Place recliner handle in position on spline
shaft.
(2) Install screw to hold recliner handle to recliner
spline shaft (Fig. 12).
Fig. 9 HEAD RESTRAINT
1 - HEAD RESTRAINT
2 - SLEEVES
3 - LOCK BUTTON
Fig. 10 HEAD RESTRAINT SLEEVE RETAINER
1 - GUIDE TUBE
2 - PINCH RETAINER TO RELEASE
3 - SEAT BACK FRAME
Fig. 11 HEAD RESTRAINT SLEEVE
1 - SEAT BACK FRAME
2 - HEAD RESTRAINT SLEEVE
3 - RETAINER
4 - GUIDE TUBE
23 - 90 SEATSRS
HEADREST (Continued)

FRONT SEAT BACK
REMOVAL
NOTE: On front seats equipped with side air bags,
the seatback is serviced as an assembly.
(1) Remove head rest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - REMOVAL)
(2) Remove the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - REMOVAL)
(3) Remove the seatback recliner lever.
(4) Remove the lumbar adjustment lever.
(5) Remove both seat cushion side covers. (Refer to
23 - BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - REMOVAL)
(6) Remove nut attaching the recliner to the seat-
back frame (Fig. 15).
(7) Remove both pivot bolts and remove seatback
from recliner.
INSTALLATION
(1) Place seat back into position.
(2) Install both pivot bolts attaching seat back
frame to seat track. Tighten bolts to 54 N´m (40 ft.
lbs.) torque.(3) Install nut attaching the recliner to the seat
back frame. Tighten nut to 12 N´m (105 in. lbs.)
torque.
(4) Install both seat cushion side covers. (Refer to
23 - BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - INSTALLATION)
(5) Install the lumbar adjustment lever.
(6) Install the seat back recliner lever.
(7) Install the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(8) Install headrest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - INSTALLATION)
FRONT SEATBACK ASSIST
STRAP
REMOVAL
(1) Using a small screw driver, pry screw plugs
from ends of assist strap (Fig. 16).
(2) Remove screws attaching assist strap to seat-
back.
(3) Remove assist strap from vehicle.
INSTALLATION
(1) Place assist strap in position on vehicle.
(2) Install screws attaching assist strap to seat
back. Tighten screws to 2.5 N´m (22 in. lbs.).
(3) Insert screw plugs into ends of assist strap
(Fig. 16).
FRONT SEATBACK PANEL
REMOVAL
(1) Remove the screws (Fig. 17).
(2) Tip the top of the panel away from the seat
back and lift off the hooks at the bottom to remove.
Fig. 15 FRONT SEATBACK
Fig. 16 FRONT SEATBACK ASSIST STRAP
1 - ASSIST STRAP
2 - SCREW PLUG
3 - SEAT BACK
23 - 92 SEATSRS

QUAD BUCKET SEAT RISER
REMOVAL
(1) Remove the seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove seat side shield/cupholder. (Refer to 23
- BODY/SEATS/QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER - REMOVAL)
(3) Remove the seat side shield. (Refer to 23 -
BODY/SEATS/QUAD BUCKET SEAT SIDE SHIELD
- NO CUP HOLDER - REMOVAL)
(4) Remove the five bolts, two nuts, strut bushing
and remove the riser from the seat (Fig. 29).
INSTALLATION
(1) Install the riser, the strut bushing into the
hole, the five bolts, two nuts and tighten all fasteners
to 40 N´m (30 ft. lbs.).
(2) Install the seat side shield. (Refer to 23 -
BODY/SEATS/QUAD BUCKET SEAT SIDE SHIELD
- NO CUP HOLDER - INSTALLATION)
(3) Install the seat side shield/cup holder. (Refer to
23 - BODY/SEATS/QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER - INSTALLATION)
(4) Install the seat. Refer to Owner's Manual for
proper procedures.
BUCKET SEAT BACK - QUAD
BUCKET
REMOVAL
NOTE: Quad seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the seatback hinge covers. (Refer to 23
- BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL)
(4) Disconnect the child seat synchronizer cable, if
equipped. (Fig. 30)
(5) Remove the seatback frame bolts and remove
the seat back. (Fig. 31)
Fig. 29 BUCKET SEAT RISER - QUAD BUCKET
1 - SEAT SIDE SHIELD/CUP HOLDER
2 - SEAT RISER
3 - SEAT SIDE SHIELD
4 - RISER BOLTS
Fig. 30 QUAD SEAT SYNCHRONIZER CABLE
1 - CABLE END CONNECTOR
2 - SYNCHRONIZER CABLE
3 - SEATBACK HINGE
23 - 98 SEATSRS

INSTALLATION
(1) Install the seatback.
(2) Install the shoulder bolts attaching the seat-
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the child seat synchronizer cable, if
equipped.
(4) Install the seatback hinge covers. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLA-
TION)
(5) Install the armrests. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(6) Install the headreast. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(7) Verify seatback operation.
BENCH SEATBACK PANEL
REMOVAL
(1) On third row seats remove plastic grocery bag
retainer. (Refer to 23 - BODY/SEATS/PLASTIC GRO-
CERY BAG RETAINER - REMOVAL)
(2) Using a fork type prying tool (C4829) on three
pass seats, disengage push-in fasteners holding seat
back cover to seat back frame and remove seat back
cover from seat. (Fig. 32).
(3) Using a fork type prying tool (C4829) on two
pass seats, disengage push-in fasteners holding the
upper corners and lower edge of the seat back panel
to seat back frame and remove seat back cover from
seat by pulling the lower edge out away from the
seatback to disengage the upper two hooks. (Fig. 33).INSTALLATION
(1) On three pass seats place seat back panel in
position on seat and install the push-in fasteners
(Fig. 32).
(2) On two pass seats engage the two upper hooks
of the panel, place the panel into position and install
the push-in fasteners (Fig. 33).
(3) On third row bench seats install grocery bag
holder. (Refer to 23 - BODY/SEATS/PLASTIC GRO-
CERY BAG RETAINER - INSTALLATION)
Fig. 31 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 32 THREE - PASS BENCH SEATBACK PANEL
1 - SEATBACK REAR PANEL
2 - FIRST REAR CHILD RESTRAINT SEAT
Fig. 33 TWO - PASSENGER BENCH SEATBACK
PANEL
1 - SEATBACK REAR PANEL
2 - SEATBACK
RSSEATS23-99
BUCKET SEAT BACK - QUAD BUCKET (Continued)

BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 39).
(7) Remove the seat back.
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(4) Connect the synchronizing cable housing to the
seat back hinge, if equipped.
(5) Install the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE - INSTALLA-
TION)
(6) Install the armrests, if equipped. (Refer to 23 -
BODY/SEATS/ARMREST - INSTALLATION)
(7) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(8) Adjust synchronizing cable, if equipped. (Refer
to 23 - BODY/SEATS/SYNCHRONIZING CABLE
ADJUSTMENT)
BENCH SEAT BACK COVER
REMOVAL
(1) Remove the bench seat back. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK - REMOVAL)
(2) Remove the bench seatback panel. (Refer to 23
- BODY/SEATS/BENCH SEATBACK PANEL -
REMOVAL)
(3) Disconnect the cover J-straps.
(4) Remove the seat back cover from the seat back
assembly.
INSTALLATION
(1) Install seat back cover onto the seat back
frame and cushion assembly.
Fig. 38 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 39 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23 - 103
BENCH SEAT BACK HINGE (Continued)

GEARSHIFT MECHANISM -
INSTALLATION.......................21-89
GEARSHIFT MECHANISM - REMOVAL....21-87
GEARTRAIN - DESCRIPTION,
PLANETARY.................21-232,21s-132
GEARTRAIN - OPERATION, PLANETARY . 21-232,
21s-132
GENERAL - WARNINGS.............8W-01-7
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 41TE TRANSAXLE...........21-119
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 4XTE TRANSAXLE...........21s-27
GENERATOR - DESCRIPTION...........8F-23
GENERATOR - OPERATION.............8F-23
GENERATOR DECOUPLER PULLEY -
DESCRIPTION..................8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
DIAGNOSIS AND TESTING.........8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
INSTALLATION..................8F-26,8F-28
GENERATOR DECOUPLER PULLEY -
OPERATION....................8F-25,8F-27
GENERATOR DECOUPLER PULLEY -
REMOVAL.....................8F-26,8F-28
GENERATOR, SPECIFICATIONS..........8F-22
GLASS - DESCRIPTION, HEATED.........8G-1
GLASS - INSTALLATION, DOOR.........23-17
GLASS - INSTALLATION, REAR DOOR . . . 23-111
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-59
GLASS - INSTALLATION, SLIDING DOOR . . . 23-110
GLASS - OPERATION, HEATED...........8G-2
GLASS - REMOVAL, DOOR.............23-17
GLASS - REMOVAL, REAR DOOR.......23-111
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-59
GLASS - REMOVAL, SLIDING DOOR.....23-110
GLASS INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER...............8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER.....8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER.................8A-9
GLASS PANEL - INSTALLATION........23-120
GLASS PANEL - REMOVAL............23-120
GLASS PANEL ADJUSTMENT,
ADJUSTMENTS - SUNROOF...........23-120
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-113
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-113
GLOVE BOX - INSTALLATION...........23-64
GLOVE BOX - REMOVAL...............23-64
GLOVE BOX LAMP SWITCH -
INSTALLATION.......................8L-22
GLOVE BOX LAMP SWITCH - REMOVAL . . 8L-22
GLOVE BOX LATCH - INSTALLATION.....23-64
GLOVE BOX LATCH - REMOVAL.........23-64
GLOVE BOX LATCH STRIKER -
INSTALLATION.......................23-64
GLOVE BOX LATCH STRIKER - REMOVAL . 23-64
GRID LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE...............8G-4
GRILLE - INSTALLATION, COWL
.........23-51
GRILLE - REMOVAL, COWL
............23-50
GRILLE OPENING REINFORCEMENT -
INSTALLATION
.......................23-54
GRILLE OPENING REINFORCEMENT -
REMOVAL
..........................23-54
GROCERY BAG RETAINER -
INSTALLATION, PLASTIC
..............23-105
GROCERY BAG RETAINER - REMOVAL,
PLASTIC
..........................23-104
GROMMET REPLACEMENT - STANDARD
PROCEDURE, PUSH-PIN
...............8N-28
GROUND - OPERATION, PCM
...........8E-15
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO
..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR
..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO
.............................8W-01-10
GUIDE - INSTALLATION, UNDER SEAT
STORAGE BIN
......................23-105
GUIDE - REMOVAL, UNDER SEAT
STORAGE BIN
......................23-105GUIDE PIN BUSHINGS (CONTINENTAL
TEVES BRAKES) - ASSEMBLY, CALIPER . . . 5s-24
GUIDE PIN BUSHINGS (CONTINENTAL
TEVES BRAKES) - DISASSEMBLY,
CALIPER...........................5s-23
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - ASSEMBLY, CALIPER..........5-25
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - DISASSEMBLY, CALIPER.......5-24
GUIDE PINS (DISC/DRUM BRAKES) -
INSTALLATION, DISC BRAKE CALIPER.....5-31
GUIDE PINS (DISC/DRUM BRAKES) -
REMOVAL, DISC BRAKE CALIPER.........5-31
GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE CALIPER....5s-30
GUIDE PINS (TRW BRAKES) - REMOVAL,
DISC BRAKE CALIPER.................5s-30
HALF SHAFT - DIAGNOSIS AND TESTING . . . 3-1,
3-13
HALF SHAFT - FRONT - DESCRIPTION......3-1
HALF SHAFT - FRONT - INSTALLATION.....3-4
HALF SHAFT - FRONT - REMOVAL.........3-2
HALF SHAFT - FRONT - SPECIFICATIONS . . 3-15,
3-6
HALF SHAFT - REAR - DESCRIPTION......3-13
HALF SHAFT - REAR - INSTALLATION.....3-14
HALF SHAFT - REAR - REMOVAL.........3-13
HALF SHAFT INNER SEAL -
INSTALLATION.......................21-12
HALF SHAFT INNER SEAL - REMOVAL....21-12
HALF SHAFT SEAL - INSTALLATION,
OUTER..............................21-19
HALF SHAFT SEAL - REMOVAL, OUTER . . . 21-19
HANDLE - INSTALLATION, ASSIST.......23-74
HANDLE - INSTALLATION, EXTERIOR....23-22,
23-40
HANDLE - INSTALLATION, INSIDE LATCH . . 23-34
HANDLE - INSTALLATION, OUTSIDE......23-35
HANDLE - INSTALLATION, RECLINER.....23-90
HANDLE - REMOVAL, ASSIST...........23-74
HANDLE - REMOVAL, EXTERIOR . . . 23-21,23-40
HANDLE - REMOVAL, INSIDE LATCH.....23-34
HANDLE - REMOVAL, OUTSIDE.........23-35
HANDLE - REMOVAL, RECLINER........23-90
HANDLE ACTUATOR - INSTALLATION,
INSIDE.............................23-27
HANDLE ACTUATOR - REMOVAL, INSIDE . . 23-27
HANDLE CABLE - INSTALLATION, INSIDE . . 23-38
HANDLE CABLE - INSTALLATION,
OUTSIDE...........................23-37
HANDLE CABLE - REMOVAL, INSIDE.....23-37
HANDLE CABLE - REMOVAL, OUTSIDE....23-37
HANDLE SWITCH - DESCRIPTION,
EXTERIOR..........................8N-11
HANDLE SWITCH - INSTALLATION,
EXTERIOR..........................8N-12
HANDLE SWITCH - OPERATION,
EXTERIOR..........................8N-11
HANDLE SWITCH - REMOVAL, EXTERIOR . 8N-11
HANDLING AIRBAGS - STANDARD
PROCEDURE.........................8O-3
HANDLING TUBING AND FITTINGS -
STANDARD PROCEDURE...............24-70
HARNESS - DESCRIPTION, WIRING......8N-35
HARNESS - DIAGNOSIS AND TESTING,
WIRING..........................8W-01-7
HARNESS - INSTALLATION, WIRING.....8N-36
HARNESS - OPERATION, WIRING
........8N-35
HARNESS - REMOVAL, WIRING
.........8N-35
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION
........................5-89
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION
..........................5-89
HEAD - CLEANING, CYLINDER
. 9-100,9-26,9s-17
HEAD - DESCRIPTION, CYLINDER
....9-24,9-99,
9s-16
HEAD - INSPECTION, CYLINDER
....9-101,9-26,
9s-17
HEAD - INSTALLATION, CYLINDER
. . 9-101,9-26,
9s-18
HEAD - REMOVAL, CYLINDER
. . 9-100,9-25,9s-17
HEAD COVER - CLEANING, CYLINDER
.....9-31
HEAD COVER - INSPECTION, CYLINDER
. . . 9-31
HEAD COVER - INSTALLATION,
CYLINDER
...........................9-31
HEAD COVER - LEFT - INSTALLATION,
CYLINDER
..........................9-103HEAD COVER - LEFT - REMOVAL,
CYLINDER..........................9-103
HEAD COVER - REMOVAL, CYLINDER.....9-31
HEAD COVER - RIGHT - INSTALLATION,
CYLINDER..........................9-103
HEAD COVER - RIGHT - REMOVAL,
CYLINDER..........................9-102
HEAD COVER-LEFT - INSTALLATION,
CYLINDER..........................9s-20
HEAD COVER-LEFT - REMOVAL,
CYLINDER..........................9s-20
HEAD COVER-RIGHT - INSTALLATION,
CYLINDER..........................9s-19
HEAD COVER-RIGHT - REMOVAL,
CYLINDER..........................9s-19
HEAD COVER(S) - DESCRIPTION,
CYLINDER.....................9-102,9s-19
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER..........9-24,9-99,9s-16
HEAD OFF - INSTALLATION, CYLINDER . . . 9-108,
9-33,9s-26
HEAD OFF - REMOVAL, CYLINDER . . 9-106,9-32,
9s-24
HEAD ON - INSTALLATION, CYLINDER . . . 9-108,
9-33,9s-26
HEAD ON - REMOVAL, CYLINDER . . . 9-106,9-32,
9s-24
HEADER TRIM - INSTALLATION, REAR....23-80
HEADER TRIM - REMOVAL, REAR.......23-80
HEADLAMP - DIAGNOSIS AND TESTING . . 8L-10
HEADLAMP - INSTALLATION............8L-12
HEADLAMP - REMOVAL.................8L-12
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-12
HEADLAMP SWITCH - INSTALLATION....8L-13
HEADLAMP SWITCH - REMOVAL........8L-13
HEADLAMP UNIT - EXPORT -
INSTALLATION.......................8L-17
HEADLAMP UNIT - EXPORT - REMOVAL . . 8L-17
HEADLAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE.............8L-14
HEADLAMP UNIT ALIGNMENT -
STANDARD PROCEDURE...............8L-13
HEADLINER - INSTALLATION...........23-78
HEADLINER - REMOVAL...............23-78
HEADREST - INSTALLATION............23-89
HEADREST - REMOVAL................23-89
HEADREST SLEEVE - INSTALLATION.....23-90
HEADREST SLEEVE - REMOVAL.........23-90
HEAT DUCT - INSTALLATION, REAR
FLOOR.............................24-63
HEAT DUCT - REMOVAL, REAR FLOOR . . . 24-62
HEAT SHIELDS - DESCRIPTION..........11-6
HEAT SHIELDS - INSTALLATION..........11-7
HEAT SHIELDS - OPERATION............11-7
HEAT SHIELDS - REMOVAL.............11-7
HEAT STAKING - STANDARD
PROCEDURE........................23-10
HEATED GLASS - DESCRIPTION..........8G-1
HEATED GLASS - OPERATION...........8G-2
HEATED MIRRORS - DESCRIPTION.......8G-6
HEATED MIRRORS - OPERATION.........8G-6
HEATED SEAT ELEMENTS -
DESCRIPTION.......................8G-10
HEATED SEAT ELEMENTS - DIAGNOSIS
AND TESTING.......................8G-10
HEATED SEAT ELEMENTS -
INSTALLATION......................8G-11
HEATED SEAT ELEMENTS - OPERATION . . 8G-10
HEATED SEAT ELEMENTS - REMOVAL....8G-11
HEATED SEAT MODULE - DESCRIPTION....8E-8
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING........................8E-9
HEATED SEAT MODULE - INSTALLATION . . 8E-10
HEATED SEAT MODULE - OPERATION.....8E-9
HEATED SEAT MODULE - REMOVAL.......8E-9
HEATED SEAT SENSOR - DESCRIPTION . . . 8G-12
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING.......................8G-12
HEATED SEAT SENSOR - OPERATION
....8G-12
HEATED SEAT SWITCH - DESCRIPTION,
DRIVER
.............................8G-8
HEATED SEAT SWITCH - DESCRIPTION,
PASSENGER
........................8G-12
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, DRIVER
.................8G-9
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, PASSENGER
............8G-13
16 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

SET SWITCH - REMOVAL, MEMORY.....8N-13,
8N-56
SETTING - STANDARD PROCEDURE,
PINION FACTOR................8E-15,8E-23
SETTING TRANSMITTER CODES -
STANDARD PROCEDURE..............8M-11
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO GROUND ON FUSES POWERING . . . 8W-01-10
SHAFT - ASSEMBLY, INPUT........21-96,21s-5
SHAFT - ASSEMBLY, INTERMEDIATE....21-107,
21s-17
SHAFT - ASSEMBLY, ROCKER ARMS.....9-109,
9s-27
SHAFT - DESCRIPTION, INPUT.....21-93,21s-1
SHAFT - DESCRIPTION, INTERMEDIATE . 21-100,
21s-9
SHAFT - DESCRIPTION, PROPELLER......3-21
SHAFT - DESCRIPTION, SHIFT FORK....21-113
SHAFT - DIAGNOSIS AND TESTING,
HALF............................3-1,3-13
SHAFT - DISASSEMBLY, INPUT.....21-93,21s-1
SHAFT - DISASSEMBLY, INTERMEDIATE . 21-100,
21s-10
SHAFT - DISASSEMBLY, ROCKER ARMS . . 9-109,
9s-27
SHAFT - FRONT - DESCRIPTION, HALF.....3-1
SHAFT - FRONT - INSTALLATION, HALF.....3-4
SHAFT - FRONT - REMOVAL, HALF........3-2
SHAFT - FRONT - SPECIFICATIONS, HALF . . 3-15,
3-6
SHAFT - INSTALLATION, PROPELLER......3-22
SHAFT - INSTALLATION, ROCKER ARMS . . 9-110,
9s-28
SHAFT - OPERATION, PROPELLER........3-21
SHAFT - REAR - DESCRIPTION, HALF.....3-13
SHAFT - REAR - INSTALLATION, HALF.....3-14
SHAFT - REAR - REMOVAL, HALF........3-13
SHAFT - REMOVAL, PROPELLER.........3-21
SHAFT - REMOVAL, ROCKER ARMS . 9-109,9s-27
SHAFT - RHD - INSTALLATION, PEDAL
TORQUE........................5-39,5s-43
SHAFT - RHD - REMOVAL, PEDAL
TORQUE........................5-39,5s-42
SHAFT - SPECIFICATIONS, PROPELLER....3-22
SHAFT COVER SEAL - INSTALLATION,
INPUT.............................21-14
SHAFT COVER SEAL - REMOVAL, INPUT . . 21-13
SHAFT END SEAL - INSTALLATION,
INPUT.............................21-16
SHAFT END SEAL - REMOVAL, INPUT....21-15
SHAFT INNER SEAL - INSTALLATION,
HALF..............................21-12
SHAFT INNER SEAL - REMOVAL, HALF . . . 21-12
SHAFT SEAL - INSTALLATION, INPUT.....21-18
SHAFT SEAL - INSTALLATION, OUTER
HALF..............................21-19
SHAFT SEAL - REMOVAL, INPUT........21-17
SHAFT SEAL - REMOVAL, OUTER HALF . . . 21-19
SHAFTS AND CARRIER ASSEMBLY -
DESCRIPTION, BALANCE................9-69
SHAFTS AND CARRIER ASSEMBLY -
INSTALLATION, BALANCE...............9-72
SHAFTS AND CARRIER ASSEMBLY -
OPERATION, BALANCE.................9-69
SHAFTS AND CARRIER ASSEMBLY -
REMOVAL, BALANCE...................9-69
SHIELD - INSTALLATION, FRONT
WHEELHOUSE SPLASH................23-55
SHIELD - NO CUPHOLDER -
INSTALLATION, QUAD BUCKET SEAT
SIDE..............................23-97
SHIELD - NO CUPHOLDER - REMOVAL,
QUAD BUCKET SEAT SIDE.............23-97
SHIELD - REMOVAL, FRONT
WHEELHOUSE SPLASH................23-55
SHIELD/CUPHOLDER - FLAP AND
SPRING ASSEMBLY - INSTALLATION,
QUAD BUCKET SEAT SIDE............23-107
SHIELD/CUPHOLDER - FLAP AND
SPRING ASSEMBLY - REMOVAL, QUAD
BUCKET SEAT SIDE
..................23-107
SHIELD/CUPHOLDER - INSTALLATION,
QUAD BUCKET SEAT SIDE
.............23-96
SHIELD/CUPHOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE
...................23-96
SHIELDS - DESCRIPTION, HEAT
..........11-6
SHIELDS - INSTALLATION, HEAT
.........11-7SHIELDS - OPERATION, HEAT............11-7
SHIELDS - REMOVAL, HEAT.............11-7
SHIFT CABLE - INSTALLATION, GEAR....21-205
SHIFT CABLE - REMOVAL, GEAR.......21-204,
21s-105
SHIFT COVER - DESCRIPTION.........21-113
SHIFT FORK AND SHAFT - DESCRIPTION . 21-113
SHIFT INTERLOCK SOLENOID -
DESCRIPTION...............21-233,21s-133
SHIFT INTERLOCK SOLENOID -
DIAGNOSIS AND TESTING, BRAKE/
TRANSMISSION..............21-235,21s-135
SHIFT INTERLOCK SOLENOID -
INSTALLATION...............21-236,21s-136
SHIFT INTERLOCK SOLENOID -
OPERATION.................21-233,21s-134
SHIFT INTERLOCK SOLENOID -
REMOVAL..................21-235,21s-135
SHIFT LEVER - INSTALLATION, GEAR.....19-21
SHIFT LEVER - REMOVAL, GEAR........19-21
SHIM SELECTION, ADJUSTMENTS -
OUTPUT FLANGE......................21-7
SHOCK ABSORBER - DESCRIPTION.......2-37
SHOCK ABSORBER - INSTALLATION......2-38
SHOCK ABSORBER - OPERATION.........2-37
SHOCK ABSORBER - REMOVAL..........2-37
SHOCK ABSORBER (UPPER BUSHING) -
ASSEMBLY..........................2-38
SHOCK ABSORBER (UPPER BUSHING) -
DISASSEMBLY........................2-37
SHOE LINING - INSPECTION, REAR
DRUM BRAKE...................5-22,5s-21
SHOES - ADJUSTMENT, PARKING BRAKE . . 5-73,
5s-76
SHOES - ADJUSTMENT, REAR DRUM
BRAKE.........................5-23,5s-22
SHOES - CLEANING, DISC BRAKE....5-16,5-18,
5s-15,5s-17
SHOES - INSPECTION, DISC BRAKE . . 5-16,5-18,
5s-15,5s-17
SHOES - INSTALLATION, REAR DISC
BRAKE.........................5-19,5s-18
SHOES - INSTALLATION, REAR DRUM
BRAKE.........................5-22,5s-21
SHOES - PARKING BRAKE -
INSTALLATION...................5-72,5s-75
SHOES - PARKING BRAKE - REMOVAL....5-67,
5s-69
SHOES - REMOVAL, REAR DISC BRAKE . . . 5-17,
5s-16
SHOES - REMOVAL, REAR DRUM BRAKE . . 5-19,
5s-18
SHOES (CONTINENTAL TEVES BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5s-15
SHOES (CONTINENTAL TEVES BRAKES) -
REMOVAL, FRONT DISC BRAKE.........5s-14
SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-16
SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-14
SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-17
SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-15
SHOES (TRW BRAKES) - INSTALLATION,
FRONT DISC BRAKE..................5s-16
SHOES (TRW BRAKES) - REMOVAL,
FRONT DISC BRAKE
..................5s-14
SHORT TO GROUND - STANDARD
PROCEDURE, TESTING FOR A
........8W-01-9
SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A
..........................8W-01-10
SHROUD - LOWER - INSTALLATION
......19-22
SHROUD - LOWER - REMOVAL
.........19-21
SHROUD - UPPER - INSTALLATION
......19-23
SHROUD - UPPER - REMOVAL
..........19-23
SHUT DOWN RELAY - DESCRIPTION,
AUTO
...............................8I-3
SHUT DOWN RELAY - OPERATION, AUTO
. . . 8I-3
SIDE - INSTALLATION, LIFTGATE
........23-44
SIDE - REMOVAL, LIFTGATE
............23-44
SIDE COVER - INSTALLATION, FRONT
SEAT CUSHION
......................23-94
SIDE COVER - REMOVAL, FRONT SEAT
CUSHION
...........................23-94SIDE GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL.......................21-70
SIDE MOLDINGS - INSTALLATION, BODY . . 23-46
SIDE MOLDINGS - REMOVAL, BODY.....23-45
SIDE SHIELD - NO CUPHOLDER -
INSTALLATION, QUAD BUCKET SEAT.....23-97
SIDE SHIELD - NO CUPHOLDER -
REMOVAL, QUAD BUCKET SEAT.........23-97
SIDE SHIELD/CUPHOLDER - FLAP AND
SPRING ASSEMBLY - INSTALLATION,
QUAD BUCKET SEAT.................23-107
SIDE SHIELD/CUPHOLDER - FLAP AND
SPRING ASSEMBLY - REMOVAL, QUAD
BUCKET SEAT......................23-107
SIDE SHIELD/CUPHOLDER -
INSTALLATION, QUAD BUCKET SEAT.....23-96
SIDE SHIELD/CUPHOLDER - REMOVAL,
QUAD BUCKET SEAT..................23-96
SIDE VIEW MIRROR - INSTALLATION.....23-59
SIDE VIEW MIRROR - REMOVAL........23-59
SIDE VIEW MIRROR GLASS -
INSTALLATION.......................23-59
SIDE VIEW MIRROR GLASS - REMOVAL . . 23-59
SIDEVIEW MIRROR - REMOVAL.........8N-49
SIGNAL LAMP - INSTALLATION,
PARK/TURN.........................8L-18
SIGNAL LAMP - REMOVAL, PARK/TURN . . 8L-18
SIGNAL SYSTEM - DESCRIPTION, TURN . . 8L-17
SIGNAL SYSTEM - OPERATION, TURN....8L-18
SILL PLATE - INSTALLATION, LIFTGATE . . . 23-79
SILL PLATE - INSTALLATION, SLIDING
DOOR.............................23-82
SILL PLATE - REMOVAL, LIFTGATE.......23-79
SILL PLATE - REMOVAL, SLIDING DOOR . . 23-82
SILL TRIM PLATE - INSTALLATION,
DOOR.............................23-77
SILL TRIM PLATE - REMOVAL, DOOR....23-77
SINGLE ZONE - DESCRIPTION...........24-2
SINGLE ZONE - OPERATION.............24-4
SLAVE CYLINDER - INSTALLATION........6-11
SLAVE CYLINDER - REMOVAL...........6-11
SLEEVE - INSTALLATION, HEADREST.....23-90
SLEEVE - REMOVAL, HEADREST........23-90
SLIDING DOOR - INSTALLATION.........23-30
SLIDING DOOR - REMOVAL............23-29
SLIDING DOOR ADJUSTMENT -
STANDARD PROCEDURE..............8N-28
SLIDING DOOR ADJUSTMENTS,
ADJUSTMENTS......................23-30
SLIDING DOOR CONTROL MODULE -
DESCRIPTION.......................8E-19
SLIDING DOOR CONTROL MODULE -
INSTALLATION.......................8E-20
SLIDING DOOR CONTROL MODULE -
OPERATION.........................8E-19
SLIDING DOOR CONTROL MODULE -
REMOVAL..........................8E-19
SLIDING DOOR GLASS - INSTALLATION . . 23-110
SLIDING DOOR GLASS - REMOVAL.....23-110
SLIDING DOOR LOCK MOTOR -
INSTALLATION..................8N-44,8N-6
SLIDING DOOR LOCK MOTOR -
REMOVAL......................8N-44,8N-6
SLIDING DOOR MOTOR - DESCRIPTION . . 8N-30
SLIDING DOOR MOTOR - INSTALLATION . . 8N-31
SLIDING DOOR MOTOR - OPERATION....8N-30
SLIDING DOOR MOTOR - REMOVAL
.....8N-30
SLIDING DOOR SILL PLATE -
INSTALLATION
.......................23-82
SLIDING DOOR SILL PLATE - REMOVAL
. . 23-82
SLIDING DOOR STOP BUMPER BEZEL -
INSTALLATION
.......................23-25
SLIDING DOOR STOP BUMPER BEZEL -
REMOVAL
..........................23-25
SLIDING DOOR SYSTEM - DESCRIPTION,
POWER
............................8N-19
SLIDING DOOR SYSTEM - DIAGNOSIS
AND TESTING, POWER
................8N-22
SLIDING DOOR SYSTEM - OPERATION,
POWER
............................8N-21
SLIDING DOOR WEATHERSTRIP -
INSTALLATION
......................23-115
SLIDING DOOR WEATHERSTRIP -
REMOVAL
.........................23-115
SOCKET - INSTALLATION, STABILIZER
....23-33
SOCKET - REMOVAL, STABILIZER
.......23-33
SOLENOID - DESCRIPTION, EVAP/PURGE
. 25-12
32 INDEXRS
Description Group-Page Description Group-Page Description Group-Page