windshield wipers CHRYSLER VOYAGER 2004 Owner's Manual

housing half to the lower half. Tighten the screws to
2 N´m (17 in. lbs.).
(3) Position the upper air inlet housing onto the
top of the HVAC housing over the recirculation air
door and the blower motor and wheel. Be certain
that the upper pivot of the recirculation air door is
captured in the pivot receptacle of the upper air inlet
housing.
(4) Install the three screws that secure the upper
air inlet housing to the top of the HVAC housing. Be
certain to install the screw located just inside the
inboard side of the fresh air intake opening. Tighten
the screws to 2 N´m (17 in. lbs.).
(5) Install the two screws that secure the upper air
inlet housing to the lower air inlet housing. Tighten
the screws to 2 N´m (17 in. lbs.).
(6) Engage the two hook retainers on the bottom of
the distribution housing to the two receptacles on the
HVAC housing.
(7) Roll the top of the distribution housing up into
position against the HVAC housing.
(8) Install the three screws that secure the top of
the distribution housing to HVAC housing. Tighten
the screws to 2 N´m (17 in. lbs.).
(9) Engage the HVAC wire harness in the routing
clips molded into the outside of the HVAC housing.
(10) Reconnect the HVAC wire harness connector
to the blower motor.
(11) Install the expansion valve onto the evapora-
tor inlet and outlet tube fittings (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - FRONT/
EXPANSION VALVE - INSTALLATION).
(12) Install a new foam seal onto the HVAC hous-
ing seal flange around the fresh air inlet opening and
the expansion valve/evaporator tube opening.
(13) Install the heater core tubes into the heater
core (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/HEATER CORE -
INSTALLATION - HEATER CORE TUBES).
(14) Install the HVAC housing into the vehicle
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION - FRONT/HVAC HOUSING -
INSTALLATION).
INSTALLATION
(1) Position the HVAC housing into the passenger
compartment with the mounting studs located in
their proper mounting holes in the dash panel.(2) Install the bolt or bolts (depending on applica-
tion) that secure the HVAC housing to the passenger
compartment side of the dash panel. Tighten the
bolt(s) to 3 N´m (26 in. lbs.).
(3) Install the three nuts that secure the HVAC
housing to the engine compartment side of the dash
panel. Tighten the nuts to 7 N´m (62 in. lbs.).
(4) On LHD models, install the one bolt that
secures the HVAC housing to the engine compart-
ment side of the dash panel. Tighten the bolt to 4
N´m (35 in. lbs.).
(5) Reinstall the floor distribution duct (Refer to
24 - HEATING & AIR CONDITIONING/DISTRIBU-
TION - FRONT/FLOOR DISTRIBUTION DUCTS -
INSTALLATION).
(6) Install the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
(7) Reconnect the heater hoses to the heater core
tubes (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - FRONT/HEATER HOSE -
INSTALLATION).
(8) Reconnect the suction line and liquid line to
the expansion valve (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - FRONT/SUCTION
LINE - INSTALLATION) and (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - FRONT/
LIQUID LINE - INSTALLATION).
(9) Install the windshield wiper module (Refer to 8
- ELECTRICAL/WIPERS/WASHERS/WIPER MOD-
ULE - INSTALLATION).
(10) Reconnect the negative battery cable.
(11) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
(12) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(13) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
24 - 54 DISTRIBUTION - FRONTRS
HVAC HOUSING (Continued)

WHEEL SPEED SENSOR - REMOVAL,
FRONT..............................5-79
WHEEL SPEED SENSOR AIR GAP,
SPECIFICATIONS......................5-79
WHEEL VIBRATION - DIAGNOSIS AND
TESTING, TIRE.......................22-1
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT................23-55
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT....................23-55
WIND DEFLECTOR - INSTALLATION.....23-121
WIND DEFLECTOR - REMOVAL.........23-121
WIND NOISE - DIAGNOSIS AND TESTING . . 23-2
WINDOW - INSTALLATION, QUARTER . . . 23-111
WINDOW - REMOVAL, QUARTER.......23-111
WINDOW CRANK - INSTALLATION.......23-21
WINDOW CRANK - REMOVAL...........23-21
WINDOW DEFOGGER RELAY -
DESCRIPTION, REAR..................8G-3
WINDOW DEFOGGER RELAY -
INSTALLATION, REAR..................8G-3
WINDOW DEFOGGER RELAY -
OPERATION, REAR....................8G-3
WINDOW DEFOGGER RELAY -
REMOVAL, REAR.....................8G-3
WINDOW DEFOGGER SWITCH -
DESCRIPTION, REAR..................8G-4
WINDOW DEFOGGER SWITCH -
OPERATION, REAR....................8G-4
WINDOW DEFOGGER SYSTEM -
DIAGNOSIS AND TESTING, REAR.........8G-2
WINDOW MOTOR - DIAGNOSIS AND
TESTING, VENT......................8N-63
WINDOW MOTOR - INSTALLATION, VENT . 8N-64
WINDOW MOTOR - REMOVAL..........8N-64
WINDOW MOTOR - REMOVAL, VENT.....8N-63
WINDOW REGULATOR - MANUAL -
INSTALLATION.......................23-23WINDOW REGULATOR - MANUAL -
REMOVAL..........................23-22
WINDOW REGULATOR - POWER -
INSTALLATION.......................23-22
WINDOW REGULATOR - POWER -
REMOVAL..........................23-22
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-64
WINDOW SWITCH - INSTALLATION......8N-65
WINDOW SWITCH - REMOVAL..........8N-65
WINDOWS - DESCRIPTION, POWER.....8N-62
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-62
WINDOWS - OPERATION, POWER.......8N-62
WINDSHIELD - DESCRIPTION..........23-108
WINDSHIELD SAFETY PRECAUTIONS,
WARNING.........................23-108
WIPER ARM - INSTALLATION, REAR.....8R-10
WIPER ARM - REMOVAL, REAR.........8R-10
WIPER ARM ALIGNMENT - STANDARD
PROCEDURE, FRONT..................8R-8
WIPER ARMS - INSTALLATION, FRONT....8R-9
WIPER ARMS - REMOVAL, FRONT........8R-9
WIPER BLADES - CLEANING...........8R-14
WIPER BLADES - INSTALLATION........8R-14
WIPER BLADES - REMOVAL............8R-14
WIPER LINKAGE - INSTALLATION.......8R-14
WIPER LINKAGE - REMOVAL...........8R-14
WIPER MODULE - INSTALLATION.........8R-15
WIPER MODULE - REMOVAL...........8R-15
WIPER MOTOR - INSTALLATION, FRONT . . . 8R-9
WIPER MOTOR - INSTALLATION, REAR . . . 8R-11
WIPER MOTOR - REMOVAL, FRONT......8R-9
WIPER MOTOR - REMOVAL, REAR......8R-11
WIPER SYSTEM - DIAGNOSIS AND
TESTING, FRONT.....................8R-2
WIPER SYSTEM - DIAGNOSIS AND
TESTING, REAR......................8R-4WIPERS/WASHERS - DESCRIPTION.......8R-1
WIPERS/WASHERS - OPERATION........8R-1
WIPER/WASHER SWITCH -
DESCRIPTION, REAR.................8R-11
WIPER/WASHER SWITCH - DIAGNOSIS
AND TESTING, FRONT.................8R-2
WIPER/WASHER SWITCH - OPERATION,
REAR..............................8R-11
WIRE SPLICING - STANDARD
PROCEDURE.....................8W-01-15
WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL HEATER.......24-119
WIRING - REMOVAL, SUPPLEMENTAL
DIESEL HEATER.....................24-119
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE
.....................8W-01-1
WIRING HARNESS - DESCRIPTION
......8N-35
WIRING HARNESS - DIAGNOSIS AND
TESTING
.........................8W-01-7
WIRING HARNESS - INSTALLATION
......8N-36
WIRING HARNESS - OPERATION
........8N-35
WIRING HARNESS - REMOVAL
.........8N-35
WIRING/TERMINAL, SPECIAL TOOLS
. . 8W-01-10
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
.............................9-10,9-86
ZONE - DESCRIPTION, AUTOMATIC
THREE
..............................24-3
ZONE - DESCRIPTION, DUAL
............24-2
ZONE - DESCRIPTION, MANUAL THREE
....24-2
ZONE - DESCRIPTION, SINGLE
............24-2
ZONE - OPERATION, DUAL
..............24-5
ZONE - OPERATION, MANUAL THREE
.....24-5
ZONE - OPERATION, SINGLE
.............24-4
ZONE ATC - OPERATION, THREE
.........24-5
RSINDEX39
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