drain bolt CHRYSLER VOYAGER 2004 Owner's Guide

CHRYSLER VOYAGER 2004 Owner's Guide VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Owner's Guide

Page 1317 of 2585

CHRYSLER VOYAGER 2004 Owners Guide SPECIFICATIONS - TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Balance Shaft Carrier to
BlockÐBolts54 40 Ð
Balance Shaft Gear
CoverÐDouble Ended
Fastener12 Ð 105
Balance Shaft SprocketÐ
Bolt28 Ð 250
B

Page 1334 of 2585

CHRYSLER VOYAGER 2004 Owners Guide (4) Move crankshaft all the way to the front and
read the dial indicator. Refer to Engine Specifica-
tions.
REMOVAL - CRANKSHAFT
NOTE: Crankshaft can not be removed when engine
is in vehicle.
(1) Remo

Page 1351 of 2585

CHRYSLER VOYAGER 2004 Owners Guide OIL PAN
REMOVAL
(1) Raise vehicle on hoist and drain engine oil.
(2) Remove structural collar. (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCTURAL COVER -
REMOVAL)
(3) Remove air conditioning compressor brac

Page 1357 of 2585

CHRYSLER VOYAGER 2004 Owners Guide INTAKE MANIFOLD - LOWER
REMOVAL
(1) Perform fuel system pressure release proce-
durebefore attempting any repairs.(Refer to 14 -
FUEL SYSTEM/FUEL DELIVERY - STANDARD
PROCEDURE)
(2) Remove upper intake

Page 1366 of 2585

CHRYSLER VOYAGER 2004 Owners Guide INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting boltbut do not tighten
(Fig. 129). To properly align tensioner assemblyÐin-
stall one of the engine bracket

Page 1367 of 2585

CHRYSLER VOYAGER 2004 Owners Guide BALANCE SHAFT CARRIER
The following components will remain intact dur-
ing carrier removal: Gear cover, gears, balance shafts
and the rear cover (Fig. 130).
(1) Drain engine oil.
(2) Remove the oil pa

Page 1384 of 2585

CHRYSLER VOYAGER 2004 Owners Guide (11) Disconnect the throttle cables from the throt-
tle body.
(12) Disconnect the MAP, IAC, and TPS electrical
connectors.
(13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14)

Page 1392 of 2585

CHRYSLER VOYAGER 2004 Owners Guide SPECIFICATIONS - TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Camshaft SprocketÐBolt 54 40 Ð
Camshaft Thrust
PlateÐBolts12 Ð 105
Connecting Rod
CapÐBolts54 +
1¤4
turn40
+1¤4
turnÐ
Crankshaft Main B

Page 1397 of 2585

CHRYSLER VOYAGER 2004 Owners Guide CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also
be checked by using Bloc-Chek Kit C-3685-A or
equivalent. Perform test following the procedures
supplied with the tool kit.
REMOV

Page 1437 of 2585

CHRYSLER VOYAGER 2004 Owners Guide OIL PAN
REMOVAL
(1) Disconnect negative cable from battery and
remove engine oil dipstick.
(2) Raise vehicle on hoist and drain engine oil.
(3) Remove drive belt splash shield.
(4) Remove strut to tra