fuel cap CHRYSLER VOYAGER 2004 Owner's Guide

EVAP/PURGE SOLENOID
DESCRIPTION
All vehicles use a proportional purge solenoid (Fig.
2). The solenoid regulates the rate of vapor flow from
the EVAP canister to the throttle body. The PCM
operates the solenoid.
OPERATION
During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged.
The proportional purge solenoid operates at a fre-
quency of 200 hz and is controlled by an engine con-
troller circuit that senses the current being applied
to the proportional purge solenoid and then adjusts
that current to achieve the desired purge flow. The
proportional purge solenoid controls the purge rate of
fuel vapors from the vapor canister and fuel tank to
the engine intake manifold.
REMOVAL
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle (Fig. 3). The sole-
noid will not operate unless it is installed correctly.
(1) Disconnect electrical connector from solenoid.
(2) Disconnect vacuum tubes from solenoid.
(3) Remove solenoid from bracket.
INSTALLATION
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle. The solenoid will
not operate unless it is installed correctly.The top of the solenoid has TOP printed on it. The
solenoid will not operate unless it is installed cor-
rectly.
(1) Install solenoid on bracket.
(2) Connect vacuum tube to solenoid.
(3) Connect electrical connector to solenoid.
FUEL FILLER CAP
DESCRIPTION
The plastic fuel fill cap is threaded/quarter turn
onto the end of the fuel filler tube. It's purpose is to
retain vapors and fuel in the fuel tank.
OPERATION
The fuel filler cap incorporates a two-way relief
valve that is closed to atmosphere during normal
operating conditions. The relief valve is calibrated to
open when a pressure of 17 kPa (2.5 psi) or vacuum
of 2 kPa (0.6 in. Hg) occurs in the fuel tank. When
the pressure or vacuum is relieved, the valve returns
to the normally closed position.
CAUTION: Remove the fuel filler cap to release fuel
tank pressure before disconnecting any fuel system
component.
Fig. 2 Proportional Purge Solenoid
Fig. 3 EVAP PURGE SOLENOID
1 - EVAP Purge Solenoid
2 - EGR VAlve
3 - Generator
25 - 12 EVAPORATIVE EMISSIONSRS

ORVR
OPERATION
The emission control principle used in the ORVR
system is that the fuel flowing into the filler tube
(appx. 1º I.D.) creates an aspiration effect which
draws air into the fill tube (Fig. 9). During refueling,
the fuel tank is vented to the vapor canister to cap-
ture escaping vapors. With air flowing into the filler
tube, there are no fuel vapors escaping to the atmo-
sphere. Once the refueling vapors are captured by
the canister, the vehicle's computer controlled purge
system draws vapor out of the canister for the engine
to burn. The vapors flow is metered by the purge
solenoid so that there is no or minimal impact on
driveability or tailpipe emissions.
As fuel starts to flow through the fill tube, it opens
the normally closed check valve and enters the fuel
tank. Vapor or air is expelled from the tank through
the control valve to the vapor canister. Vapor is
absorbed in the canister until vapor flow in the lines
stops, either following shut-off or by having the fuel
level in the tank rise high enough to close the control
valve. The control valve(Refer to 14 - FUEL SYS-
TEM/FUEL DELIVERY/FUEL TANK - OPERATION)
contains a float that rises to seal the large diameter
vent path to the canister. At this point in the fueling
of the vehicle, the tank pressure increases, the check
valve closes (preventing tank fuel from spitting back
at the operator), and fuel then rises up the filler tube
to shut-off the dispensing nozzle.
If the engine is shut-off while the On-Board diag-
nostics test is running, low level tank pressure can
be trapped in the fuel tank and fuel can not be added
to the tank until the pressure is relieved. This is due
to the leak detection pump closing the vapor outlet
from the top of the tank and the one-way check valve
not allowing the tank to vent through the fill tube to
atmosphere. Therefore, when fuel is added, it will
back-up in the fill tube and shut off the dispensing
nozzle. The pressure can be eliminated in two ways:
1. Vehicle purge must be activated and for a long
enough period to eliminate the pressure. 2. Removing
the fuel cap and allowing enough time for the system
to vent thru the recirulation tube.
Fig. 7 LDP LOCATION
Fig. 8 LDP REMOVAL/INSTALLATION
25 - 14 EVAPORATIVE EMISSIONSRS
LEAK DETECTION PUMP (Continued)

Fig. 9 ORVR System Schematic
1 - FUEL TANK (PLASTIC)
2 - FUEL FILLER TUBE
3 - FUEL CAP (PRESSURE/RELIEF)
4 - FILL TUBE TO FUEL TANK CONNECTOR (ELASTOMERIC)
5 - TANK VENT/ROLLOVER VALVE(S)
6 - VAPOR RECIRCULATION LINE
7 - TANK VAPOR LINE
8 - VAPOR LINE TO CANISTER
9 - CHECK VALVE (N/C)
10 - CONTROL VALVE
11 - NATURAL VACUUM LEAD DETECTION (NVLD)12 - LIQUID SEPARATOR (IF EQUIPPED)
13 - ENGINE WIRING HARNESS TO NVLD
14 - VAPOR CANISTER
15 - PURGE LINE
16 - PURGE DEVICE
17 - WITHOUT NVLD
18 - BREATHER ELEMENT
19 - FLOW CONTROL ORIFICE
20 - SERVICE PORT
21 - WITH NVLD
RSEVAPORATIVE EMISSIONS25-15
ORVR (Continued)

CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, FRONT.....5-64,5s-67
CABLE - INSTALLATION, GEAR SHIFT....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH .............................23-38
CABLE - INSTALLATION, INSIDE HANDLE . . 23-38
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-62
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-37
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT.........5-66,5s-69
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-36
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT.........5-64,5s-67
CABLE - REMOVAL, GEAR SHIFT.......21-204,
21s-105
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-38
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-61
CABLE - REMOVAL, OUTSIDE HANDLE....23-37
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT...............5-65,5s-68
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-102,23-88
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE.................5-63,5s-65
CABLE (FRONT) - REMOVAL, PARKING
BRAKE.........................5-59,5s-62
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE
....5-63,5s-66
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE
.................5-60,5s-62
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE
.................5-64,5s-66
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE
.................5-62,5s-64
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG
.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE
.................5-63,5s-66
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE
.................5-60,5s-63
CABLES - ADJUSTMENT, PARKING
BRAKE
.........................5-64,5s-66
CABLES - DESCRIPTION, BATTERY
.......8F-16
CABLES - INSTALLATION, BATTERY
......8F-18
CABLES - OPERATION, BATTERY
........8F-16
CABLES - REMOVAL, BATTERY
..........8F-18
CALIBRATION - STANDARD PROCEDURE,
A/C-HEATER CONTROL
................24-20
CALIBRATION - STANDARD PROCEDURE,
COMPASS
...........................8M-3
CALIPER - CLEANING
....5-25,5-29,5s-24,5s-28
CALIPER - INSPECTION
. . . 5-25,5-29,5s-24,5s-28
CALIPER - INSTALLATION, REAR DISC
BRAKE
.........................5-30,5s-29
CALIPER - REMOVAL, REAR DISC
BRAKE
.........................5-27,5s-26
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE
..............5-31,5s-30
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE
....................5-31,5s-30
CALIPER (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC BRAKE
........................5s-26CALIPER (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC
BRAKE.............................5s-23
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
ASSEMBLY..........................5s-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
DISASSEMBLY.......................5s-23
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE.......5-31
CALIPER GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE............5s-30
CALIPER GUIDE PINS (TRW BRAKES) -
REMOVAL, DISC BRAKE...............5s-30
CALIPER PISTON AND SEAL -
ASSEMBLY.............5-26,5-29,5s-25,5s-28
CALIPER PISTON AND SEAL -
DISASSEMBLY..........5-24,5-28,5s-23,5s-27
CALIPER (TRW BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5s-26
CALIPER (TRW BRAKES) - REMOVAL,
FRONT DISC BRAKE..................5s-23
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-4
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-4
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-68
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END
...............................23-68
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE
..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR
.....7-27
CAPACITIES - SPECIFICATIONS, FLUID
......0-6CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARGO - INSTALLATION, AWD, HEAVY
DUTY...............................2-36
CARGO - INSTALLATION, SPRING........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING............2-40
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-76
CARPETS AND FLOOR MATS - REMOVAL . 23-75
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - A/C SYSTEM...............24-66
CAUTION - CAUTIONS...................5-78
CAUTION, DESCRIPTION.............5-4,5s-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM.........22-10,22s-2
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS . 19-10,19-27
CD CHANGER - DESCRIPTION...........8A-7
CD CHANGER - INSTALLATION...........8A-8
CD CHANGER - OPERATION.............8A-7
CD CHANGER - REMOVAL..............8A-8
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-6
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-7
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-68
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-68
CENTER BEZEL OUTLETS -
INSTALLATION.......................24-45
CENTER BEZEL OUTLETS - REMOVAL....24-44
CENTER CONSOLE LAMP -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP - REMOVAL....8L-21
CENTER CONSOLE LAMP SWITCH -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP SWITCH -
REMOVAL..........................8L-21
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER HINGE - INSTALLATION.........23-24
CENTER HINGE - REMOVAL............23-24
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-7
CENTER STRIKER - INSTALLATION.......23-28
CENTER STRIKER - REMOVAL..........23-28
CENTERING - STANDARD PROCEDURE,
CLOCK SPRING.......................8O-5
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE
.........................Intro.-11
CHAIN AND CAMSHAFT SPROCKET -
INSTALLATION, TIMING
................9-157
CHAIN AND CAMSHAFT SPROCKET -
REMOVAL, TIMING
...................9-156
CHAIN COVER - INSTALLATION, TIMING
. . 9-155
CHAIN COVER - REMOVAL, TIMING
......9-153
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

DRIVE UNIT - INSTALLATION, LOWER....8N-33
DRIVE UNIT - OPERATION, LOWER......8N-32
DRIVE UNIT - REMOVAL, LOWER.......8N-33
DRIVE UNIT TRACK & RACK -
DESCRIPTION, LOWER................8N-34
DRIVE UNIT TRACK & RACK -
INSTALLATION, LOWER...............8N-34
DRIVE UNIT TRACK & RACK -
OPERATION, LOWER..................8N-34
DRIVE UNIT TRACK & RACK -
REMOVAL, LOWER...................8N-34
DRIVELINE MODULE - DESCRIPTION,
REAR...............................3-23
DRIVELINE MODULE - OPERATION,
REAR...............................3-23
DRIVELINE MODULE - SPECIFICATIONS,
REAR...............................3-34
DRIVELINE MODULE FLUIDS -
DESCRIPTION, AWD REAR...............0-6
DRIVELINE MODULE NOISE -
DIAGNOSIS AND TESTING, REAR.........3-24
DRIVELINE MODULE OPERATION -
DIAGNOSIS AND TESTING, REAR.........3-26
DRIVER AIRBAG - DESCRIPTION.........8O-6
DRIVER AIRBAG - INSTALLATION........8O-7
DRIVER AIRBAG - OPERATION...........8O-6
DRIVER AIRBAG - REMOVAL............8O-6
DRIVER AIRBAG TRIM COVER -
INSTALLATION.......................8O-7
DRIVER AIRBAG TRIM COVER -
REMOVAL...........................8O-7
DRIVER HEATED SEAT SWITCH -
DESCRIPTION........................8G-8
DRIVER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING..............8G-9
DRIVER HEATED SEAT SWITCH -
INSTALLATION......................8G-10
DRIVER HEATED SEAT SWITCH -
OPERATION..........................8G-8
DRIVER HEATED SEAT SWITCH -
REMOVAL..........................8G-10
DRIVER POWER SEAT TRACK -
DESCRIPTION..................8N-15,8N-58
DRIVER POWER SEAT TRACK -
DIAGNOSIS AND TESTING........8N-15,8N-58
DRIVER POWER SEAT TRACK -
INSTALLATION.................8N-16,8N-59
DRIVER POWER SEAT TRACK -
OPERATION...................8N-15,8N-58
DRIVER POWER SEAT TRACK -
REMOVAL.....................8N-16,8N-59
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-10,
8N-53
DRIVER SEAT SWITCH - DIAGNOSIS
AND TESTING..................8N-11,8N-54
DRIVER SEAT SWITCH - INSTALLATION . . 8N-12,
8N-55
DRIVER SEAT SWITCH - OPERATION....8N-11,
8N-54
DRIVER SEAT SWITCH - REMOVAL . 8N-12,8N-55
DRIVING CLUTCHES - DESCRIPTION....21-190,
21s-95
DRIVING CLUTCHES - OPERATION.....21-190,
21s-95
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM - INSTALLATION............5-32,5s-31
DRUM - REMOVAL...............5-32,5s-31
DRUM BRAKE - INSTALLATION,
SUPPORT PLATE.................5-56,5s-58
DRUM BRAKE - REMOVAL, SUPPORT
PLATE .........................5-56,5s-58
DRUM BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING.........5-13,5s-13
DRUM BRAKE SHOE LINING -
INSPECTION, REAR...............5-22,5s-21
DRUM BRAKE SHOES - ADJUSTMENT,
REAR..........................5-23,5s-22
DRUM BRAKE SHOES - INSTALLATION,
REAR..........................5-22,5s-21
DRUM BRAKE SHOES - REMOVAL, REAR . . 5-19,
5s-18
DRUM BRAKES (REAR) - DESCRIPTION
. . . 5-13,
5s-12
DUAL ZONE - DESCRIPTION
.............24-2
DUAL ZONE - OPERATION
...............24-5
DUCT - INSTALLATION, DEFROSTER
.....24-50
DUCT - INSTALLATION, DISTRIBUTION
. . . 24-57DUCT - INSTALLATION, REAR FLOOR
HEAT ..............................24-63
DUCT - REMOVAL, DEFROSTER.........24-50
DUCT - REMOVAL, DISTRIBUTION.......24-57
DUCT - REMOVAL, REAR FLOOR HEAT . . . 24-62
DUCTS - INSTALLATION, FLOOR
DISTRIBUTION.......................24-50
DUCTS - INSTALLATION, INSTRUMENT
PANEL.............................24-55
DUCTS - INSTALLATION, INSTRUMENT
PANEL DEMISTER....................24-55
DUCTS - REMOVAL, FLOOR
DISTRIBUTION.......................24-50
DUCTS - REMOVAL, INSTRUMENT
PANEL.............................24-55
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER....................24-55
DUTY, CARGO - INSTALLATION, AWD,
HEAVY..............................2-36
DUTY, CARGO - REMOVAL, AWD, HEAVY . . . 2-36
DVD PLAYER - DESCRIPTION............8A-8
DVD PLAYER - INSTALLATION...........8A-8
DVD PLAYER - OPERATION.............8A-8
DVD PLAYER - REMOVAL...............8A-8
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY.......8F-14
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - DESCRIPTION........5-75
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - OPERATION..........5-77
ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION........................8M-6
ELECTRONIC VEHICLE INFO CENTER -
INSTALLATION.......................8M-9
ELECTRONIC VEHICLE INFO CENTER -
OPERATION.........................8M-7
ELECTRONIC VEHICLE INFO CENTER -
REMOVAL...........................8M-9
ELECTRONIC VEHICLE INFORMATION
CENTER - DIAGNOSIS AND TESTING......8M-7
ELECTRONIC VEHICLE INFORMATION
CENTER PROGRAMMING - STANDARD
PROCEDURE.........................8M-7
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - INSTALLATION, AIR
CLEANER........................9-24,9-98
ELEMENT - REMOVAL, AIR CLEANER . . 9-24,9-98
ELEMENTS - DESCRIPTION, HEATED
SEAT ..............................8G-10
ELEMENTS - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-10
ELEMENTS - INSTALLATION, HEATED
SEAT ..............................8G-11
ELEMENTS - OPERATION, HEATED SEAT . . 8G-10
ELEMENTS - REMOVAL, HEATED SEAT . . . 8G-11
E-MARK LABEL - DESCRIPTION.......Intro.-11
EMISSION CONTROL INFORMATION
LABEL - DESCRIPTION, VEHICLE.........25-1
END CAP - INSTALLATION, INSTRUMENT
PANEL.............................23-68
END CAP - REMOVAL, INSTRUMENT
PANEL.............................23-68
END COVER BALL BEARING -
INSTALLATION.......................21-10
END COVER BALL BEARING - REMOVAL . . . 21-9
END COVER SEAL - INSTALLATION......21-11
END COVER SEAL - REMOVAL..........21-11
END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE GEAR.............21-70
END PLAY - STANDARD PROCEDURE,
CRANKSHAFT....................9-36,9s-6
END PLAY - STANDARD PROCEDURE,
MEASURING CAMSHAFT................9-29
END PLAY - STANDARD PROCEDURE,
MEASURING CRANKSHAFT.............9-125
END SEAL - INSTALLATION, INPUT
SHAFT.............................21-16
END SEAL - REMOVAL, INPUT SHAFT....21-15
ENGAGE ACTUATOR - DESCRIPTION.....8N-10
ENGAGE ACTUATOR - INSTALLATION.....8N-11
ENGAGE ACTUATOR - OPERATION
.......8N-11
ENGAGE ACTUATOR - REMOVAL
........8N-11
ENGINE - CLEANING
...................7-18
ENGINE - DESCRIPTION, 2.4L/3.3L/3.8L
. . . 19-51
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-6ENGINE - INSPECTION.................7-18
ENGINE - INSTALLATION, 2.4L.....19-46,19-49,
19-50,19-52
ENGINE - INSTALLATION, 3.3L/3.8L . 19-47,19-49,
19-50,19-52
ENGINE - INSTALLATION, A/C
COMPRESSOR MOUNTING BRACKET -
2.4L...............................24-76
ENGINE - REMOVAL, 2.4L . . . 19-45,19-48,19-50,
19-51
ENGINE - REMOVAL, 3.3L/3.8L....19-45,19-48,
19-50,19-51
ENGINE - REMOVAL, A/C COMPRESSOR
MOUNTING BRACKET - 2.4L............24-75
ENGINE - SPECIFICATIONS, 2.4L.....9-17,9s-1
ENGINE - STANDARD PROCEDURE,
HYDROSTATIC LOCKED.............9-10,9-85
ENGINE 2.4L - DESCRIPTION.............9-3
ENGINE 3.3/3.8L - DESCRIPTION.........9-76
ENGINE ASSEMBLY - INSTALLATION . . 9-16,9-89
ENGINE ASSEMBLY - REMOVAL......9-13,9-86
ENGINE BLOCK - CLEANING........9-112,9-36
ENGINE BLOCK - DESCRIPTION.....9-112,9-35
ENGINE BLOCK - INSPECTION......9-112,9-36
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-20
ENGINE BLOCK HEATER - INSTALLATION . . . 7-20
ENGINE BLOCK HEATER - OPERATION.....7-20
ENGINE BLOCK HEATER - REMOVAL......7-20
ENGINE BLOCK HEATER TESTING -
DIAGNOSIS AND TESTING................7-20
ENGINE COOLANT - DESCRIPTION........7-19
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - DESCRIPTION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - INSTALLATION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - REMOVAL.............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - DESCRIPTION.......7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - INSTALLATION.......7-22
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - REMOVAL..........7-21
ENGINE COOLANT THERMOSTAT - 2.4L -
INSTALLATION........................7-23
ENGINE COOLANT THERMOSTAT - 2.4L -
REMOVAL...........................7-23
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - INSTALLATION...............7-24
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - REMOVAL...................7-23
ENGINE COOLANT THERMOSTAT -
DESCRIPTION........................7-22
ENGINE COOLANT THERMOSTAT -
DIAGNOSIS AND TESTING..............7-23
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-22
ENGINE COOLING SYSTEM - DIAGNOSIS
AND TESTING........................7-14
ENGINE COOLING SYSTEM
REQUIREMENTS - DESCRIPTION.........24-1
ENGINE COOLING SYSTEM, WARNING
....24-65
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE
..........9-10,9-86
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING
...........9-3,9-76
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING
...........9-6,9-80
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING
...........9-4,9-78
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE
.....................9-11,9-85
ENGINE MOUNTING - DESCRIPTION
. 9-131,9-48
ENGINE OIL - DESCRIPTION, FLEXIBLE
FUEL
................................0-3
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION
.........................0-6
ENGINE OIL AND FILTER CHANGE -
STANDARD PROCEDURE
...........9-137,9-53
ENGINE OIL AND LUBRICANTS -
DESCRIPTION
.........................0-1
ENGINE OIL LEAK INSPECTION -
DIAGNOSIS AND TESTING
...........9-8,9-82
ENGINE OIL LEVEL CHECK - STANDARD
PROCEDURE
........................9-137
12 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-7
FILLER CAP - DESCRIPTION, FUEL.......25-12
FILLER CAP - OPERATION, FUEL........25-12
FILLER NECK SEAL - DIAGNOSIS AND
TESTING, RADIATOR CAP TO............7-27
FILLER TUBE - INSTALLATION, FUEL
TANK ..............................14-13
FILLER TUBE - REMOVAL, FUEL TANK....14-12
FILLING - STANDARD PROCEDURE,
COOLING SYSTEM.....................7-5
FILLING - STANDARD PROCEDURE,
REAR HEATER CORE.................24-101
FILTER - DESCRIPTION, AIR............24-43
FILTER - DESCRIPTION, OIL.............9-53
FILTER - INSTALLATION, AIR...........24-44
FILTER - INSTALLATION, INLET..........14-13
FILTER - INSTALLATION, OIL.......9-139,9-53
FILTER - REMOVAL, AIR...............24-43
FILTER - REMOVAL, INLET.............14-13
FILTER - REMOVAL, OIL...........9-139,9-53
FILTER ADAPTER - INSTALLATION, OIL . . . 9-139
FILTER ADAPTER - REMOVAL, OIL.......9-139
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL..........9-137,9-53
FILTER SERVICE - STANDARD
PROCEDURE, FLUID..........21-203,21s-104
FINAL DRIVE - ASSEMBLY......21-195,21s-99
FINAL DRIVE - DESCRIPTION............21s-95
FINAL DRIVE - DISASSEMBLY....21-190,21s-96
FINAL DRIVE - OPERATION............21s-96
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION............23-85
FINISH - DESCRIPTION, BASE
COAT/CLEARCOAT....................23-85
FIRING ORDER, SPECIFICATIONS.........8I-3
FIRST ROW - BENCH - INSTALLATION,
SEAT BELT BUCKLE..................8O-13
FIRST ROW - BENCH - REMOVAL, SEAT
BELT BUCKLE.......................8O-13
FIRST ROW - OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR........................8O-14
FIRST ROW - OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR.............8O-14
FIRST ROW INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE......8O-12
FIRST ROW INBOARD - QUAD BUCKET -
REMOVAL, SEAT BELT BUCKLE.........8O-12
FITTING - CONNECTING ROD............9-45
FITTING - PISTON RING................9-45
FITTING - STANDARD PROCEDURE,
MAIN BEARING......................9-123
FITTING - STANDARD PROCEDURE,
PISTON RING.......................9-121
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-42
FITTING CONNECTING RODS -
STANDARD PROCEDURE...............9-116
FITTING PISTONS - STANDARD
PROCEDURE........................9-117
FITTINGS - STANDARD PROCEDURE,
HANDLING TUBING...................24-70
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-14
FLANGE SEAL - INSTALLATION, INPUT....3-45
FLANGE SEAL - INSTALLATION, OUTPUT . . . 3-46
FLANGE SEAL - REMOVAL, INPUT
........3-44
FLANGE SEAL - REMOVAL, OUTPUT
.......3-45
FLANGE SHIM SELECTION,
ADJUSTMENTS - OUTPUT
...............21-7
FLAP AND SPRING ASSEMBLY -
INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUPHOLDER
............23-107
FLAP AND SPRING ASSEMBLY -
REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUPHOLDER
.................23-107
FLEX DRIVE - DESCRIPTION
...........8N-36
FLEX DRIVE - INSTALLATION
...........8N-37
FLEX DRIVE - OPERATION
.............8N-36
FLEX DRIVE - REMOVAL
...............8N-37
FLEX PLATE - INSTALLATION
...........9-131
FLEX PLATE - REMOVAL
...............9-131
FLEXIBLE FUEL ENGINE OIL -
DESCRIPTION
.........................0-3
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - INSTALLATION
............23-83FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - REMOVAL................23-83
FLOOR CONSOLE TRAY - INSTALLATION . . 23-83
FLOOR CONSOLE TRAY - REMOVAL......23-83
FLOOR DISTRIBUTION DUCTS -
INSTALLATION.......................24-50
FLOOR DISTRIBUTION DUCTS -
REMOVAL..........................24-50
FLOOR HEAT DUCT - INSTALLATION,
REAR..............................24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-62
FLOOR MATS - INSTALLATION, CARPETS . 23-76
FLOOR MATS - REMOVAL, CARPETS.....23-75
FLOW AND PRESSURE TEST -
DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM....................19-1
FLOW CHECK - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-3
FLUID - DESCRIPTION, AUTOMATIC/
MANUAL TRANSAXLE...................0-4
FLUID - DESCRIPTION, AWD POWER
TRANSFER UNIT.......................0-6
FLUID AND FILTER SERVICE -
STANDARD PROCEDURE.......21-203,21s-104
FLUID CAPACITIES - SPECIFICATIONS......0-6
FLUID CHANGE - STANDARD
PROCEDURE, DIFFERENTIAL
ASSEMBLY..........................3-40
FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH
HOUSING............................3-41
FLUID CHANGE - STANDARD
PROCEDURE, PTU......................21-5
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE.............5-32,5s-31
FLUID COOLER - DESCRIPTION.........19-44
FLUID COOLER - INSTALLATION.........19-45
FLUID COOLER - OPERATION...........19-44
FLUID COOLER - REMOVAL............19-44
FLUID DRAIN AND FILL - STANDARD
PROCEDURE........................21-71
FLUID FILL/CHECK LOCATIONS -
DESCRIPTION.........................0-7
FLUID LEAK DIAGNOSIS, DIAGNOSIS
AND TESTING........................21-3
FLUID LEAKAGE - DIAGNOSIS AND
TESTING, TORQUE CONVERTER
HOUSING....................21-123,21s-31
FLUID LEVEL AND CONDITION CHECK,
STANDARD PROCEDURE.......21-201,21s-102
FLUID LEVEL CHECK - STANDARD
PROCEDURE........................21-71
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, BRAKE..............5-32,5s-31
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING........19-44
FLUID LEVEL INSPECTION - STANDARD
PROCEDURE.........................21-4
FLUID LEVEL SWITCH - DESCRIPTION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - INSTALLATION,
BRAKE.........................5-11,5s-10
FLUID LEVEL SWITCH - INSTALLATION,
WASHER...........................8R-12
FLUID LEVEL SWITCH - OPERATION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - REMOVAL,
BRAKE
.........................5-11,5s-10
FLUID LEVEL SWITCH - REMOVAL,
WASHER
...........................8R-12
FLUID, SPECIFICATIONS - BRAKE
....5-33,5s-32
FLUIDS - DESCRIPTION, AWD REAR
DRIVELINE MODULE
....................0-6
FLUSH MEASUREMENTS -
SPECIFICATIONS, GAP
................23-124
FLYWHEEL - INSTALLATION
.............6-12
FLYWHEEL - REMOVAL
.................6-12
FOG LAMP - DIAGNOSIS AND TESTING,
FRONT
..............................8L-7
FOG LAMP - INSTALLATION, FRONT
.......8L-8
FOG LAMP - REMOVAL, FRONT
..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE, FRONT
........8L-9
FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE, FRONT
.........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT
- DESCRIPTION, POWER
..............8N-48FOLDAWAY MIRROR SWITCH - EXPORT
- INSTALLATION, POWER..............8N-49
FOLDAWAY MIRROR SWITCH - EXPORT
- OPERATION, POWER................8N-48
FOLDAWAY MIRROR SWITCH - EXPORT
- REMOVAL, POWER..................8N-48
FORK AND SHAFT - DESCRIPTION,
SHIFT.............................21-113
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . . 9-11,9-84
FRAME DIMENSIONS, SPECIFICATIONS....13-4
FRONT - DESCRIPTION, HALF SHAFT.......3-1
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-127,9-40
FRONT - INSTALLATION, HALF SHAFT......3-4
FRONT - INSTALLATION, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - INSTALLATION, SPRING
MOUNTS............................2-44
FRONT - INSTALLATION, WHEEL
MOUNTING STUDS...................22-21
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-127,9-40
FRONT - REMOVAL, HALF SHAFT..........3-2
FRONT - REMOVAL, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - REMOVAL, SPRING MOUNTS.....2-43
FRONT - REMOVAL, WHEEL MOUNTING
STUDS.............................22-20
FRONT - SPECIFICATIONS, HALF SHAFT . . . 3-15,
3-6
FRONT BRAKE ROTOR - INSTALLATION.....5-54,
5s-57
FRONT BRAKE ROTOR - REMOVAL . . . 5-54,5s-57
FRONT BUMPER REINFORCEMENT -
INSTALLATION........................13-2
FRONT BUMPER REINFORCEMENT -
REMOVAL...........................13-2
FRONT BUSHING - INSTALLATION, LEAF
SPRING.............................2-30
FRONT BUSHING - REMOVAL, LEAF
SPRING.............................2-29
FRONT CABLE - INSTALLATION.....5-64,5s-67
FRONT CABLE - INSTALLATION,
PARKING BRAKE LEVER...........5-66,5s-69
FRONT CABLE - REMOVAL.........5-64,5s-67
FRONT CABLE - REMOVAL, PARKING
BRAKE LEVER...................5-65,5s-68
FRONT CONTROL MODULE -
DESCRIPTION........................8E-7
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING........................8E-7
FRONT CONTROL MODULE -
INSTALLATION........................8E-8
FRONT CONTROL MODULE - OPERATION . . 8E-7
FRONT CONTROL MODULE - REMOVAL....8E-8
FRONT CRADLE CROSSMEMBER -
DESCRIPTION........................13-9
FRONT CRADLE CROSSMEMBER
THREAD REPAIR - DESCRIPTION
.........13-9
FRONT CROSSMEMBER MOUNT
BUSHINGS - INSTALLATION
............13-12
FRONT CROSSMEMBER MOUNT
BUSHINGS - REMOVAL
................13-12
FRONT DISC BRAKE CALIPER ADAPTER
- INSTALLATION
.................5-31,5s-30
FRONT DISC BRAKE CALIPER ADAPTER
- REMOVAL
.....................5-31,5s-30
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
INSTALLATION
.......................5s-26
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
REMOVAL
..........................5s-23
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - INSTALLATION
.....5-27
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - REMOVAL
.........5-24
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-27
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) - REMOVAL
.......5-24
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - INSTALLATION
..............5s-26
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - REMOVAL
.................5s-23
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
INSTALLATION.......................5s-15
FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
REMOVAL..........................5s-14
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION...............5-16
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL..................5-14
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - INSTALLATION.........5-17
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - REMOVAL............5-15
FRONT DISC BRAKE SHOES (TRW
BRAKES) - INSTALLATION..............5s-16
FRONT DISC BRAKE SHOES (TRW
BRAKES) - REMOVAL.................5s-14
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-113
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-113
FRONT DOOR INNER BELT MOLDING -
INSTALLATION......................23-115
FRONT DOOR INNER BELT MOLDING -
REMOVAL.........................23-115
FRONT DOOR OUTER BELT MOLDING -
INSTALLATION......................23-113
FRONT DOOR OUTER BELT MOLDING -
REMOVAL.........................23-113
FRONT DOOR WEATHERSTRIP -
INSTALLATION......................23-114
FRONT DOOR WEATHERSTRIP -
REMOVAL.........................23-114
FRONT FASCIA - INSTALLATION..........13-1
FRONT FASCIA - REMOVAL..............13-1
FRONT FENDER - INSTALLATION........23-52
FRONT FENDER - REMOVAL............23-52
FRONT FOG LAMP - DIAGNOSIS AND
TESTING............................8L-7
FRONT FOG LAMP - INSTALLATION.......8L-8
FRONT FOG LAMP - REMOVAL...........8L-8
FRONT FOG LAMP UNIT ALIGNMENT -
EXPORT - STANDARD PROCEDURE.......8L-9
FRONT FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE................8L-9
FRONT INBOARD - INSTALLATION, SEAT
BELT BUCKLE.......................8O-12
FRONT INBOARD - REMOVAL, SEAT
BELT BUCKLE.......................8O-12
FRONT MOUNT - INSTALLATION....9-131,9-49
FRONT MOUNT - REMOVAL........9-131,9-49
FRONT SEAT - INSTALLATION...........23-91
FRONT SEAT - REMOVAL..............23-91
FRONT SEAT BACK - INSTALLATION......23-92
FRONT SEAT BACK - REMOVAL.........23-92
FRONT SEAT CUSHION SIDE COVER -
INSTALLATION.......................23-94
FRONT SEAT CUSHION SIDE COVER -
REMOVAL..........................23-94
FRONT SEAT RISER - MANUAL TRACK -
INSTALLATION.......................23-95
FRONT SEAT RISER - MANUAL TRACK -
REMOVAL..........................23-94
FRONT SEAT TRACK - REAR COVER -
INSTALLATION.......................23-96
FRONT SEAT TRACK - REAR COVER -
REMOVAL..........................23-96
FRONT SEAT TRACK MANUAL
ADJUSTER - INSTALLATION............23-95
FRONT SEAT TRACK MANUAL
ADJUSTER - REMOVAL................23-95
FRONT SEAT TRACK POWER ADJUSTER
- INSTALLATION.....................23-95
FRONT SEAT TRACK POWER ADJUSTER
- REMOVAL.........................23-95
FRONT SEATBACK ASSIST STRAP -
INSTALLATION.......................23-92
FRONT SEATBACK ASSIST STRAP -
REMOVAL..........................23-92
FRONT SEATBACK COVER -
INSTALLATION.......................23-93
FRONT SEATBACK COVER - REMOVAL
....23-93
FRONT SEATBACK PANEL -
INSTALLATION
.......................23-93
FRONT SEATBACK PANEL - REMOVAL
....23-92
FRONT SUSPENSION - DESCRIPTION
......2-2
FRONT SUSPENSION - OPERATION
........2-2FRONT SUSPENSION FASTENER
TORQUE, SPECIFICATIONS...............2-3
FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-80
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-79
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-55
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-55
FRONT WIPER ARM ALIGNMENT -
STANDARD PROCEDURE...............8R-8
FRONT WIPER ARMS - INSTALLATION....8R-9
FRONT WIPER ARMS - REMOVAL........8R-9
FRONT WIPER MOTOR - INSTALLATION . . . 8R-9
FRONT WIPER MOTOR - REMOVAL.......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-2
FRONT WIPER/WASHER SWITCH -
DIAGNOSIS AND TESTING..............8R-2
FRONT/QUAD SEAT CUSHION -
INSTALLATION.......................23-93
FRONT/QUAD SEAT CUSHION -
REMOVAL..........................23-93
FRONT-WHEEL-DRIVE - INSTALLATION....2-36
FRONT-WHEEL-DRIVE - REMOVAL........2-36
FUEL CORRECTION OR ADAPTIVE
MEMORIES, OPERATION...............14-20
FUEL DELIVERY - DESCRIPTION..........14-2
FUEL DELIVERY - OPERATION...........14-2
FUEL DELIVERY SYSTEM - DIAGNOSIS
AND TESTING........................14-2
FUEL DOSING PUMP - DESCRIPTION....24-115
FUEL DOSING PUMP - INSTALLATION . . . 24-116
FUEL DOSING PUMP - OPERATION.....24-115
FUEL DOSING PUMP - REMOVAL.......24-115
FUEL ENGINE OIL - DESCRIPTION,
FLEXIBLE.............................0-3
FUEL FILL DOOR - INSTALLATION.......23-52
FUEL FILL DOOR - REMOVAL...........23-52
FUEL FILL DOOR BLOCKER LATCH -
INSTALLATION.......................23-53
FUEL FILL DOOR BLOCKER LATCH -
REMOVAL..........................23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - INSTALLATION..............23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - REMOVAL.................23-53
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - INSTALLATION.................23-54
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - REMOVAL.....................23-53
FUEL FILLER CAP - DESCRIPTION.......25-12
FUEL FILLER CAP - OPERATION.........25-12
FUEL INJECTOR - DESCRIPTION.........14-26
FUEL INJECTOR - OPERATION..........14-26
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION..........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-5
FUEL LINE - INSTALLATION...........24-118
FUEL LINE - REMOVAL...............24-117
FUEL LINES/HOSES AND CLAMPS -
DESCRIPTION........................14-6
FUEL PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL PRESSURE REGULATOR -
OPERATION..........................14-7
FUEL PRESSURE REGULATOR -
REMOVAL...........................14-7
FUEL PUMP - DESCRIPTION.............14-8
FUEL PUMP - OPERATION..............14-8
FUEL PUMP MODULE - DESCRIPTION.....14-8
FUEL PUMP MODULE - INSTALLATION....14-9
FUEL PUMP MODULE - OPERATION
.......14-8
FUEL PUMP MODULE - REMOVAL
........14-8
FUEL PUMP RELAY - DESCRIPTION
......14-28
FUEL PUMP RELAY - OPERATION
........14-28
FUEL REQUIREMENTS - DESCRIPTION
......0-4FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-6
FUEL, SPECIAL TOOLS............14-23,14-4
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE - STANDARD
PROCEDURE.........................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL TANK - DESCRIPTION............14-10
FUEL TANK - INSTALLATION............14-12
FUEL TANK - OPERATION..............14-11
FUEL TANK - REMOVAL...............14-11
FUEL TANK - STANDARD PROCEDURE,
DRAINING...........................14-2
FUEL TANK FILLER TUBE -
INSTALLATION.......................14-13
FUEL TANK FILLER TUBE - REMOVAL....14-12
FULL OPEN SWITCH - DESCRIPTION....8N-12,
8N-31
FULL OPEN SWITCH - INSTALLATION....8N-13
FULL OPEN SWITCH - OPERATION . 8N-12,8N-31
FULL OPEN SWITCH - REMOVAL........8N-13
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-3
FUSE - OPERATION, IOD.............8W-97-3
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
FWD - INSTALLATION..................2-45
FWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-81
FWD - INSTALLATION, SPRING...........2-42
FWD - REMOVAL......................2-45
FWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-81
FWD - REMOVAL, SPRING..............2-41
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL . 9-10,9-86
GAP AND FLUSH MEASUREMENTS -
SPECIFICATIONS....................23-124
GAP, SPECIFICATIONS - WHEEL SPEED
SENSOR AIR.........................5-79
GAS - INSTALLATION, MODULAR
CLUTCH ASSY - 2.4L..................6-11
GAS - REMOVAL, MODULAR CLUTCH
ASSY - 2.4L..........................6-11
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD.............9-24,9-99,9s-16
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE....9-11,9-85
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE.......9-11,9-84
GASOLINE ENGINES - DIAGNOSIS AND
TESTING, SYSTEM CHARGE LEVEL
TEST..............................24-67
GEAR - DESCRIPTION.................19-26
GEAR - INSTALLATION, LHD............19-32
GEAR - INSTALLATION, RHD............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION,
LIFT...............................8N-16
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT.....8N-16
GEAR - OPERATION...................19-27
GEAR - REMOVAL, LHD...............19-27
GEAR - REMOVAL, RHD...............19-31
GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE..................21-70
GEAR SHIFT CABLE - INSTALLATION....21-205
GEAR SHIFT CABLE - REMOVAL . 21-204,21s-105
GEAR SHIFT LEVER - INSTALLATION.....19-21
GEAR SHIFT LEVER - REMOVAL.........19-21
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-34
GEARSHIFT BOOT - INSTALLATION......21-73
GEARSHIFT BOOT - REMOVAL..........21-72
GEARSHIFT CABLE - CROSSOVER -
INSTALLATION.......................21-76
GEARSHIFT CABLE - CROSSOVER -
REMOVAL..........................21-73
GEARSHIFT CABLE - SELECTOR -
INSTALLATION
.......................21-84
GEARSHIFT CABLE - SELECTOR -
REMOVAL
..........................21-81
GEARSHIFT CABLE ADJUSTMENT,
ADJUSTMENTS
.....................21-206
GEARSHIFT KNOB - INSTALLATION
......21-87
GEARSHIFT KNOB - REMOVAL
..........21-87
RSINDEX15
Description Group-Page Description Group-Page Description Group-Page

INBOARD - 50/50 BENCH - REMOVAL,
SEAT BELT BUCKLE - SECOND ROW.....8O-13
INBOARD - INSTALLATION, SEAT BELT
BUCKLE - FRONT....................8O-12
INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE -
FIRST ROW.........................8O-12
INBOARD - QUAD BUCKET - REMOVAL,
SEAT BELT BUCKLE - FIRST ROW.......8O-12
INBOARD - REMOVAL, SEAT BELT
BUCKLE - FRONT....................8O-12
INDICATOR LAMP - DESCRIPTION,
VTSS/SKIS..........................8Q-7
INDICATOR LAMP - OPERATION,
VTSS/SKIS..........................8Q-8
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR..........22-16,22s-8
INFLATION PRESSURES - STANDARD
PROCEDURE, TIRE..............22-16,22s-8
INFO CENTER - DESCRIPTION,
ELECTRONIC VEHICLE.................8M-6
INFO CENTER - INSTALLATION,
ELECTRONIC VEHICLE.................8M-9
INFO CENTER - OPERATION,
ELECTRONIC VEHICLE.................8M-7
INFO CENTER - REMOVAL, ELECTRONIC
VEHICLE............................8M-9
INFRARED TEMPERATURE SENSOR -
DESCRIPTION.......................24-29
INFRARED TEMPERATURE SENSOR -
OPERATION.........................24-29
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-37
INJECTION SYSTEM - OPERATION.......14-18
INJECTOR - DESCRIPTION, FUEL........14-26
INJECTOR - OPERATION, FUEL..........14-26
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-30
INLET FILTER - INSTALLATION..........14-13
INLET FILTER - REMOVAL..............14-13
INLET HOSE - INSTALLATION, HEATER....24-86
INLET HOSE - REMOVAL, HEATER.......24-85
INLET TUBE - 2.4L - DESCRIPTION,
WATER PUMP........................7-35
INLET TUBE - 2.4L - INSTALLATION,
WATER PUMP........................7-35
INLET TUBE - 2.4L - REMOVAL, WATER
PUMP..............................7-35
INLET TUBE - 3.3/3.8L - INSTALLATION,
WATER PUMP........................7-36
INLET TUBE - 3.3/3.8L - REMOVAL,
WATER PUMP........................7-36
INNER - INSTALLATION, CV BOOT.........3-6
INNER - REMOVAL, CV BOOT.............3-6
INNER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-115
INNER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-115
INNER SEAL - INSTALLATION, HALF
SHAFT.............................21-12
INNER SEAL - REMOVAL, HALF SHAFT . . . 21-12
INNER/OUTER - INSTALLATION, CV
BOOT...............................3-17
INNER/OUTER - REMOVAL, CV BOOT......3-15
INPUT - DESCRIPTION, SPEED SENSOR . 21-239,
21s-140
INPUT - INSTALLATION, SPEED
SENSOR....................21-240,21s-141
INPUT - OPERATION, DATA BUS
COMMUNICATION RECEIVE - PCM.......8E-15
INPUT - OPERATION, IGNITION SENSE -
PCM...............................8E-15
INPUT - OPERATION, SENSOR RETURN -
PCM...............................8E-15
INPUT - OPERATION, SPEED SENSOR . . . 21-240,
21s-140
INPUT - REMOVAL, SPEED SENSOR....21-240,
21s-141
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-216,
21s-116
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY...............21-208,21s-107
INPUT FLANGE SEAL - INSTALLATION
.....3-45
INPUT FLANGE SEAL - REMOVAL
.........3-44
INPUT SHAFT - ASSEMBLY
........21-96,21s-5
INPUT SHAFT - DESCRIPTION
.....21-93,21s-1
INPUT SHAFT - DISASSEMBLY
.....21-93,21s-1INPUT SHAFT COVER SEAL -
INSTALLATION.......................21-14
INPUT SHAFT COVER SEAL - REMOVAL . . . 21-13
INPUT SHAFT END SEAL -
INSTALLATION.......................21-16
INPUT SHAFT END SEAL - REMOVAL.....21-15
INPUT SHAFT SEAL - INSTALLATION.....21-18
INPUT SHAFT SEAL - REMOVAL.........21-17
INSIDE HANDLE ACTUATOR -
INSTALLATION.......................23-27
INSIDE HANDLE ACTUATOR - REMOVAL . . 23-27
INSIDE HANDLE CABLE - INSTALLATION . . 23-38
INSIDE HANDLE CABLE - REMOVAL......23-37
INSIDE LATCH HANDLE - INSTALLATION . . 23-34
INSIDE LATCH HANDLE - REMOVAL......23-34
INSPECT, INSPECTION...............21-114
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-1
INSTRUMENT CLUSTER - OPERATION.....8J-1
INSTRUMENT PANEL - INSTALLATION,
LOWER............................23-69
INSTRUMENT PANEL - REMOVAL,
LOWER............................23-69
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-9
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-8
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-66
INSTRUMENT PANEL ASSEMBLY -
REMOVAL............................23-65
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-68
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-68
INSTRUMENT PANEL DEMISTER DUCTS
- INSTALLATION.....................24-55
INSTRUMENT PANEL DEMISTER DUCTS
- REMOVAL.........................24-55
INSTRUMENT PANEL DUCTS -
INSTALLATION.......................24-55
INSTRUMENT PANEL DUCTS - REMOVAL . 24-55
INSTRUMENT PANEL END CAP -
INSTALLATION.......................23-68
INSTRUMENT PANEL END CAP -
REMOVAL..........................23-68
INSTRUMENT PANEL OUTLET -
INSTALLATION.......................24-46
INSTRUMENT PANEL OUTLET -
REMOVAL..........................24-45
INSTRUMENT PANEL TOP COVER -
INSTALLATION.......................23-69
INSTRUMENT PANEL TOP COVER -
REMOVAL..........................23-68
INSTRUMENT PANEL TOP PAD
ASSEMBLY - INSTALLATION............23-72
INSTRUMENT PANEL TOP PAD
ASSEMBLY - REMOVAL................23-71
INTAKE MANIFOLD - DESCRIPTION . . 9-144,9-58
INTAKE MANIFOLD - INSTALLATION,
LOWER............................9-149
INTAKE MANIFOLD - INSTALLATION,
UPPER.............................9-147
INTAKE MANIFOLD - LOWER -
CLEANING..........................9-148
INTAKE MANIFOLD - LOWER -
INSPECTION....................9-148,9-60
INTAKE MANIFOLD - LOWER -
INSTALLATION........................9-60
INTAKE MANIFOLD - LOWER - REMOVAL . . 9-60
INTAKE MANIFOLD - REMOVAL, LOWER . . 9-148
INTAKE MANIFOLD - REMOVAL, UPPER . . . 9-145
INTAKE MANIFOLD - UPPER -
INSPECTION.........................9-59
INTAKE MANIFOLD - UPPER -
INSTALLATION........................9-59
INTAKE MANIFOLD - UPPER - REMOVAL . . . 9-58
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING...................9-145,9-58
INTAKE MANIFOLD VACUUM PORT
REPAIR - STANDARD PROCEDURE.......9-145
INTAKE PIPE - INSTALLATION, AIR
......24-114
INTAKE PIPE - REMOVAL, AIR
.........24-113
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
.................9-105,9-32,9s-22
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
..............9-104,9-32,9s-21
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION
...................9-105,9s-22INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION..................9-106,9s-23
INTAKE/EXHAUST VALVES & SEATS -
OPERATION....................9-104,9s-21
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL.....................9-105,9s-22
INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER GLASS.........8A-9
INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER
GLASS..............................8A-9
INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER GLASS...........8A-9
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-2
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-3
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-2
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-2
INTERACTIVE SPEED CONTROL (4
SPEED EATX ONLY) - OPERATION........8P-2
INTERFACE (PCI) BUS, OPERATION -
PROGRAMMABLE COMMUNICATIONS....14-21
INTERIOR LAMPS, SPECIFICATIONS......8L-20
INTERLOCK - DESCRIPTION, IGNITION....19-17
INTERLOCK SOLENOID - DESCRIPTION,
SHIFT......................21-233,21s-133
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING, BRAKE/TRANSMISSION
SHIFT......................21-235,21s-135
INTERLOCK SOLENOID - INSTALLATION,
SHIFT.......................21-236,21s-136
INTERLOCK SOLENOID - OPERATION,
SHIFT......................21-233,21s-134
INTERLOCK SOLENOID - REMOVAL,
SHIFT......................21-235,21s-135
INTERLOCK SWITCH - INSTALLATION,
CLUTCH PEDAL.......................6-14
INTERLOCK SWITCH - REMOVAL,
CLUTCH PEDAL.......................6-13
INTERMEDIATE SHAFT - ASSEMBLY....21-107,
21s-17
INTERMEDIATE SHAFT - DESCRIPTION . . 21-100,
21s-9
INTERMEDIATE SHAFT - DISASSEMBLY . 21-100,
21s-10
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS........9-3,9-76
IOD FUSE - DESCRIPTION...........8W-97-3
IOD FUSE - OPERATION.............8W-97-3
JOINT - DESCRIPTION, LOWER BALL......2-10
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL........................2-10
JOINT - OPERATION, LOWER BALL.......2-10
JOINT MOLDING - INSTALLATION, ROOF . . 23-58
JOINT MOLDING - REMOVAL, ROOF......23-58
JOUNCE BUMPER - DESCRIPTION........2-36
JOUNCE BUMPER - OPERATION..........2-36
JUMP STARTING - STANDARD
PROCEDURE.........................0-27
JUNCTION BLOCK - DESCRIPTION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - INSTALLATION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - OPERATION,
NON-ABS.......................5-33,5s-32
JUNCTION BLOCK - REMOVAL, NON-ABS . . 5-33,
5s-32
KEY - DESCRIPTION, TRANSPONDER.....8Q-6
KEY - OPERATION, TRANSPONDER.......8Q-6
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY................8E-18
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY
...............8E-19
KEY IMMOBILIZER MODULE -
OPERATION, SENTRY
.................8E-18
KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY
............................8E-18
KEY REMOTE ENTRY MODULE -
DESCRIPTION, SENTRY
................8Q-3
KEY REMOTE ENTRY MODULE -
DIAGNOSIS AND TESTING, SENTRY
.......8Q-5
18 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

MOUNTING STUDS - FRONT -
INSTALLATION, WHEEL................22-21
MOUNTING STUDS - FRONT - REMOVAL,
WHEEL............................22-20
MOUNTING STUDS - REAR -
INSTALLATION, WHEEL................22-22
MOUNTING STUDS - REAR - REMOVAL,
WHEEL............................22-21
MOUNTS - FRONT - INSTALLATION,
SPRING.............................2-44
MOUNTS - FRONT - REMOVAL, SPRING . . . 2-43
MOUNTS - REAR - INSTALLATION,
SPRING.............................2-45
MOUNTS - REAR - REMOVAL, SPRING....2-44
MUFFLER - INSTALLATION..............11-7
MUFFLER - REMOVAL..................11-7
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-18
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-18
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-18
NAME PLATES - ADHESIVE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - ADHESIVE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NAME PLATES - TAPE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - TAPE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NATURAL VAC LEAK DETECTION ASSY -
INSTALLATION.......................25-13
NATURAL VAC LEAK DETECTION ASSY -
REMOVAL..........................25-13
NECK SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP TO FILLER..............7-27
NGC CONTROLLER - REMOVAL.........8E-17
NIGHT MIRROR - DESCRIPTION,
AUTOMATIC DAY.....................8N-47
NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC DAY.............8N-47
NIGHT MIRROR - OPERATION,
AUTOMATIC DAY.....................8N-47
NO CUPHOLDER - INSTALLATION, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NO CUPHOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NOISE - DIAGNOSIS AND TESTING,
EXCESSIVE EXHAUST SYSTEM...........11-2
NOISE - DIAGNOSIS AND TESTING,
REAR DRIVELINE MODULE..............3-24
NOISE - DIAGNOSIS AND TESTING, TIRE . 22-14,
22s-6
NOISE - DIAGNOSIS AND TESTING,
WIND...............................23-2
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-74
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, HYDRAULIC LASH
ADJUSTER...........................9-34
NOISE SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO.................8A-11
NOISE SUPPRESSION COMPONENTS -
OPERATION, RADIO..................8A-12
NON-ABS JUNCTION BLOCK -
DESCRIPTION...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
INSTALLATION
...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
OPERATION
.....................5-33,5s-32
NON-ABS JUNCTION BLOCK - REMOVAL
. . 5-33,
5s-32
NON-MONITORED CIRCUITS -
OPERATION
..........................25-5
NOT FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES
......................25-16
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION
....................Intro.-9
NVLD - INSTALLATION, WITH
...........25-20
NVLD - REMOVAL, WITH
..............25-19
O2 SENSOR - DESCRIPTION
............14-32
O2 SENSOR - OPERATION
.............14-32
OBTAINING DIAGNOSTIC TROUBLE
CODES - STANDARD PROCEDURE
.......8E-15
OCCUPANT RESTRAINT CONTROLLER -
DESCRIPTION
........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
INSTALLATION
.......................8O-8OCCUPANT RESTRAINT CONTROLLER -
OPERATION..........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
REMOVAL...........................8O-8
OIL - DESCRIPTION, FLEXIBLE FUEL
ENGINE..............................0-3
OIL - DESCRIPTION, REFRIGERANT......24-92
OIL - DIESEL ENGINES - DESCRIPTION,
ENGINE..............................0-6
OIL - OPERATION, REFRIGERANT........24-92
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE.............9-137,9-53
OIL AND LUBRICANTS - DESCRIPTION,
ENGINE..............................0-1
OIL COOLER - DESCRIPTION,
TRANSMISSION.......................7-37
OIL COOLER - INSPECTION,
TRANSMISSION.......................7-37
OIL COOLER - INSTALLATION,
TRANSMISSION.......................7-37
OIL COOLER & LINES - DESCRIPTION....9-138
OIL COOLER & LINES - INSTALLATION . . . 9-138
OIL COOLER & LINES - OPERATION......9-138
OIL COOLER & LINES - REMOVAL.......9-138
OIL COOLER - REMOVAL,
TRANSMISSION.......................7-37
OIL COOLER LINES - INSTALLATION,
TRANSMISSION.......................7-38
OIL COOLER LINES - REMOVAL,
TRANSMISSION.......................7-38
OIL FILTER - DESCRIPTION.............9-53
OIL FILTER - INSTALLATION........9-139,9-53
OIL FILTER - REMOVAL............9-139,9-53
OIL FILTER ADAPTER - INSTALLATION....9-139
OIL FILTER ADAPTER - REMOVAL.......9-139
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE.........9-10,9-86
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..............9-8,9-82
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-93
OIL LEVEL CHECK - STANDARD
PROCEDURE, ENGINE.................9-137
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-53
OIL PAN - CLEANING.................9-140
OIL PAN - INSPECTION................9-140
OIL PAN - INSTALLATION..........9-140,9-54
OIL PAN - REMOVAL..............9-140,9-54
OIL PRESSURE - DIAGNOSIS AND
TESTING, CHECKING ENGINE............9-52
OIL PRESSURE - DIAGNOSIS AND
TESTING, ENGINE....................9-136
OIL PRESSURE RELIEF VALVE -
INSTALLATION.......................9-141
OIL PRESSURE RELIEF VALVE -
REMOVAL..........................9-141
OIL PRESSURE SWITCH - DESCRIPTION . . 9-141
OIL PRESSURE SWITCH - INSTALLATION . 9-141,
9-54
OIL PRESSURE SWITCH - OPERATION....9-141
OIL PRESSURE SWITCH - REMOVAL . 9-141,9-54
OIL PUMP - ASSEMBLY...........9-143,9-56
OIL PUMP - ASSEMBLY.......21-232,21s-132
OIL PUMP - CLEANING............9-142,9-56
OIL PUMP - DESCRIPTION.............9-142
OIL PUMP - DESCRIPTION.....21-230,21s-131
OIL PUMP - DISASSEMBLY........9-142,9-55
OIL PUMP - DISASSEMBLY.....21-230,21s-131
OIL PUMP - INSPECTION..........9-142,9-56
OIL PUMP - INSTALLATION........9-144,9-57
OIL PUMP - INSTALLATION, SEAL......21-233,
21s-133
OIL PUMP - OPERATION.......21-230,21s-131
OIL PUMP - REMOVAL............9-142,9-55
OIL PUMP - REMOVAL, SEAL . . . 21-232,21s-133
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT...................9-127,9-40
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT
...................9-127,9-40
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT
...................9-129,9-42
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT
...................9-128,9-41
OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR
..................9-129
OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR
..................9-129OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-28
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-27
ON-BOARD DIAGNOSTIC SYSTEM -
DIAGNOSIS AND TESTING..............8F-21
OPEN LATCH - INSTALLATION, HOLD.....23-25
OPEN LATCH - REMOVAL, HOLD........23-25
OPEN LATCH CABLE - INSTALLATION,
HOLD..............................23-38
OPEN LATCH CABLE - REMOVAL, HOLD . . . 23-38
OPEN LATCH STRIKER - INSTALLATION,
HOLD..............................23-26
OPEN LATCH STRIKER - REMOVAL,
HOLD..............................23-26
OPEN SWITCH - DESCRIPTION, FULL....8N-12,
8N-31
OPEN SWITCH - INSTALLATION, FULL....8N-13
OPEN SWITCH - OPERATION, FULL . 8N-12,8N-31
OPEN SWITCH - REMOVAL, FULL.......8N-13
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-13
OPENING DIMENSIONS -
SPECIFICATIONS, BODY..............23-127
OPENING REINFORCEMENT -
INSTALLATION, GRILLE................23-54
OPENING REINFORCEMENT - REMOVAL,
GRILLE............................23-54
ORDER, SPECIFICATIONS - FIRING........8I-3
O-RING - INSTALLATION, REAR COVER . . . 21-20
O-RING - REMOVAL, REAR COVER.......21-19
ORVR - OPERATION..................25-14
OUTBOARD - FRONT - INSTALLATION,
SEAT BELT & RETRACTOR.............8O-14
OUTBOARD - FRONT - REMOVAL, SEAT
BELT & RETRACTOR..................8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - FIRST ROW...........8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW - LEFT . . . 8O-17
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW -
RIGHT.............................8O-15
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - FIRST ROW.............8O-14
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - LEFT.....8O-17
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-15
OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-16
OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT & RETRACTOR -
SECOND ROW - RIGHT................8O-16
OUTER - INSTALLATION, CV BOOT........3-10
OUTER - REMOVAL, CV BOOT...........3-10
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-113
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-113
OUTER HALF SHAFT SEAL -
INSTALLATION.......................21-19
OUTER HALF SHAFT SEAL - REMOVAL . . . 21-19
OUTER TIE ROD - INSTALLATION........19-34
OUTER TIE ROD - REMOVAL...........19-34
OUTLET - DESCRIPTION, POWER......8W-97-4
OUTLET - DIAGNOSIS & TESTING,
POWER..........................8W-97-4
OUTLET - INSTALLATION, DEMISTER
.....24-46
OUTLET - INSTALLATION, INSTRUMENT
PANEL
.............................24-46
OUTLET - OPERATION, POWER
.......8W-97-4
OUTLET - REMOVAL, DEMISTER
........24-45
OUTLET - REMOVAL, INSTRUMENT
PANEL
.............................24-45
OUTLETS - DESCRIPTION, AIR
.....24-44,24-56
OUTLETS - INSTALLATION, AIR
.........24-56
OUTLETS - INSTALLATION, CENTER
BEZEL
.............................24-45
OUTLETS - REMOVAL, AIR
.............24-56
OUTLETS - REMOVAL, CENTER BEZEL
....24-44
OUTPUT - DESCRIPTION, SPEED
SENSOR
....................21-241,21s-142
OUTPUT - INSTALLATION, SPEED
SENSOR
....................21-242,21s-143
OUTPUT - OPERATION, 5 VOLT SUPPLY -
PCM
...............................8E-15
RSINDEX23
Description Group-Page Description Group-Page Description Group-Page

POWER TRANSFER UNIT, SPECIAL
TOOLS - SDP........................21-8
POWER WINDOWS - DESCRIPTION......8N-62
POWER WINDOWS - DIAGNOSIS AND
TESTING...........................8N-62
POWER WINDOWS - OPERATION........8N-62
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-10
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY................23-108
PREFERENCE - STANDARD PROCEDURE,
HORN CHIRP...................8N-42,8N-5
PRELOAD - ADJUSTMENT,
DIFFERENTIAL BEARING..............21-199
PRELOAD MEASUREMENT AND
ADJUSTMENT, ADJUSTMENTS -
DIFFERENTIAL BEARING.............21s-100
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE........................9-11,9-85
PRESSURE - DIAGNOSIS AND TESTING,
CHECKING ENGINE OIL.................9-52
PRESSURE - DIAGNOSIS AND TESTING,
ENGINE OIL.........................9-136
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-26
PRESSURE CAP - OPERATION,
RADIATOR...........................7-27
PRESSURE CAP TESTING - DIAGNOSIS
AND TESTING, COOLING SYSTEM........7-27
PRESSURE FOR HIGH SPEED
OPERATION - STANDARD PROCEDURE,
TIRE..........................22-17,22s-9
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.....................9-83,9-9
PRESSURE MONITORING -
DESCRIPTION, TIRE..............22-9,22s-1
PRESSURE MONITORING - OPERATION,
TIRE...........................22-9,22s-1
PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH DISC...........6-12
PRESSURE PLATE - 2.5L TD - REMOVAL,
CLUTCH DISC........................6-11
PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-7
PRESSURE REGULATOR - OPERATION,
FUEL...............................14-7
PRESSURE REGULATOR - REMOVAL,
FUEL...............................14-7
PRESSURE RELEASE PROCEDURE -
STANDARD PROCEDURE, FUEL
SYSTEM............................14-2
PRESSURE RELIEF VALVE -
DESCRIPTION, HIGH..................24-73
PRESSURE RELIEF VALVE -
INSTALLATION, OIL...................9-141
PRESSURE RELIEF VALVE - OPERATION,
HIGH..............................24-73
PRESSURE RELIEF VALVE - REMOVAL,
OIL
................................9-141
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, TIRE
..................22-10,22s-2
PRESSURE SENSOR RETRAIN -
STANDARD PROCEDURE, TIRE
.....22-10,22s-2
PRESSURE, SPECIFICATIONS - FUEL
SYSTEM
............................14-3
PRESSURE SWITCH - DESCRIPTION, OIL
. 9-141
PRESSURE SWITCH - INSTALLATION,
OIL
...........................9-141,9-54
PRESSURE SWITCH - OPERATION, OIL
. . . 9-141
PRESSURE SWITCH - REMOVAL, OIL
....9-141,
9-54
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION
. . . 9-83,9-9
PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER STEERING SYSTEM
FLOW
...............................19-1
PRESSURE TESTS - DIAGNOSIS AND
TESTING, CLUTCH AIR
.........21-122,21s-30
PRESSURE TESTS - DIAGNOSIS AND
TESTING, HYDRAULIC
..........21-120,21s-28
PRESSURE TRANSDUCER -
DESCRIPTION, A/C
...................24-21PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-22
PRESSURE TRANSDUCER -
INSTALLATION, A/C...................24-22
PRESSURE TRANSDUCER - OPERATION,
A/C................................24-21
PRESSURE TRANSDUCER - REMOVAL,
A/C................................24-22
PRESSURES - STANDARD PROCEDURE,
TIRE INFLATION.................22-16,22s-8
PROBLEM CAUSES - DIAGNOSIS AND
TESTING, COMMON..................21-30
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER.......8N-43
PROGRAMMABLE COMMUNICATIONS
INTERFACE (PCI) BUS, OPERATION......14-21
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION CENTER................8M-7
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-2
PROGRAMMING - STANDARD
PROCEDURE, REMOTE KEYLESS
ENTRY TRANSMITTER.................8N-5
PROGRAMMING - STANDARD
PROCEDURE, TRANSPONDER...........8Q-6
PROPELLER SHAFT - DESCRIPTION.......3-21
PROPELLER SHAFT - INSTALLATION......3-22
PROPELLER SHAFT - OPERATION........3-21
PROPELLER SHAFT - REMOVAL..........3-21
PROPELLER SHAFT - SPECIFICATIONS.....3-22
PROPORTIONING - DESCRIPTION,
ELECTRONIC VARIABLE BRAKE............5-75
PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE BRAKE..........5-77
PROPORTIONING VALVE (HEIGHT
SENSING) - DESCRIPTION.........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - DIAGNOSIS AND TESTING....5-49,
5s-52
PROPORTIONING VALVE (HEIGHT
SENSING) - INSTALLATION.........5-51,5s-53
PROPORTIONING VALVE (HEIGHT
SENSING) - OPERATION...........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - REMOVAL............5-50,5s-53
PTU FLUID CHANGE - STANDARD
PROCEDURE.........................21-5
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - DIAGNOSIS AND TESTING,
GENERATOR DECOUPLER.........8F-25,8F-27
PULLEY - INSTALLATION, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-69
PULLEY - OPERATION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - REMOVAL, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-68
PUMP - 2.4L - CLEANING, WATER........7-32
PUMP - 2.4L - DESCRIPTION, WATER.....7-31
PUMP - 2.4L - INSPECTION, WATER......7-32
PUMP - 2.4L - INSTALLATION, WATER.....7-32
PUMP - 2.4L - REMOVAL, WATER........7-31
PUMP - 3.3/3.8L - CLEANING, WATER.....7-34
PUMP - 3.3/3.8L - DESCRIPTION,
WATER .............................7-33
PUMP - 3.3/3.8L - INSPECTION, WATER . . . 7-34
PUMP - 3.3/3.8L - INSTALLATION,
WATER .............................7-34
PUMP - 3.3/3.8L - REMOVAL, WATER.....7-33
PUMP - ASSEMBLY, OIL...........9-143,9-56
PUMP - ASSEMBLY, OIL.......21-232,21s-132
PUMP - CLEANING, OIL...........9-142,9-56
PUMP - DESCRIPTION, FUEL............14-8
PUMP - DESCRIPTION, FUEL DOSING . . . 24-115
PUMP - DESCRIPTION, OIL.............9-142
PUMP - DESCRIPTION, OIL.....21-230,21s-131
PUMP - DISASSEMBLY, OIL........9-142,9-55
PUMP - DISASSEMBLY, OIL
....21-230,21s-131
PUMP - INSPECTION, OIL
..........9-142,9-56
PUMP - INSTALLATION, FUEL DOSING
. . . 24-116
PUMP - INSTALLATION, LEAK
DETECTION
.........................25-13
PUMP - INSTALLATION, OIL
........9-144,9-57PUMP - INSTALLATION, SEAL - OIL....21-233,
21s-133
PUMP - OPERATION, FUEL..............14-8
PUMP - OPERATION, FUEL DOSING.....24-115
PUMP - OPERATION, OIL......21-230,21s-131
PUMP - REMOVAL, FUEL DOSING......24-115
PUMP - REMOVAL, LEAK DETECTION....25-13
PUMP - REMOVAL, OIL............9-142,9-55
PUMP - REMOVAL, SEAL - OIL . . 21-232,21s-133
PUMP (2.4L ENGINE) - INSTALLATION....19-42
PUMP (2.4L ENGINE) - REMOVAL.......19-38
PUMP (2.4L/3.3L/3.8L ENGINE) -
DESCRIPTION.......................19-36
PUMP (2.5L DIESEL) - DESCRIPTION.....19-36
PUMP (2.5L DIESEL) - INSTALLATION....19-43
PUMP (2.5L DIESEL) - REMOVAL........19-40
PUMP (3.3L/3.8L ENGINE) -
INSTALLATION.......................19-43
PUMP (3.3L/3.8L ENGINE) - REMOVAL . . . 19-40
PUMP INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING........19-37
PUMP INLET TUBE - 2.4L -
DESCRIPTION, WATER.................7-35
PUMP INLET TUBE - 2.4L -
INSTALLATION, WATER.................7-35
PUMP INLET TUBE - 2.4L - REMOVAL,
WATER .............................7-35
PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION, WATER.................7-36
PUMP INLET TUBE - 3.3/3.8L -
REMOVAL, WATER....................7-36
PUMP MODULE - DESCRIPTION, FUEL....14-8
PUMP MODULE - INSTALLATION, FUEL....14-9
PUMP MODULE - OPERATION, FUEL......14-8
PUMP MODULE - REMOVAL, FUEL........14-8
PUMP MOTOR - INSTALLATION, FRONT
WASHER............................8R-8
PUMP MOTOR - INSTALLATION, REAR
WASHER...........................8R-10
PUMP MOTOR - REMOVAL, FRONT
WASHER............................8R-8
PUMP MOTOR - REMOVAL, REAR
WASHER...........................8R-10
PUMP (PULLEY) - ASSEMBLY..........19-41
PUMP (PULLEY) - DISASSEMBLY........19-41
PUMP RELAY - DESCRIPTION, FUEL.....14-28
PUMP RELAY - OPERATION, FUEL.......14-28
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-43
PUSH-PIN GROMMET REPLACEMENT -
STANDARD PROCEDURE..............8N-28
PUSHRODS - DESCRIPTION.......9-109,9s-26
PUSHRODS - OPERATION.........9-109,9s-26
QUAD BUCKET - INSTALLATION, BUCKET
SEAT BACK.........................23-99
QUAD BUCKET - INSTALLATION, SEAT
BELT BUCKLE - FIRST ROW INBOARD....8O-12
QUAD BUCKET - REMOVAL, BUCKET
SEAT BACK.........................23-98
QUAD BUCKET - REMOVAL, SEAT BELT
BUCKLE - FIRST ROW INBOARD........8O-12
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS...........................23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER . . 23-100
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS . . 23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER......23-100
QUAD BUCKET SEAT RISER -
INSTALLATION.......................23-98
QUAD BUCKET SEAT RISER - REMOVAL . . 23-98
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - INSTALLATION...........23-97
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - REMOVAL..............23-97
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - INSTALLATION
...........23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - REMOVAL
...............23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - INSTALLATION
...........23-96
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - REMOVAL
..............23-96
QUAD CHILD SEAT - INSTALLATION
......23-89
26 INDEXRS
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