lock CHRYSLER VOYAGER 2004 Service Manual

CHRYSLER VOYAGER 2004 Service Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Service Manual

Page 1464 of 2585

CHRYSLER VOYAGER 2004  Service Manual (9) Install the main bearing/bed plate into engine
block.
(10) Before installing the bolts the threads should
be oiled with clean engine oil, wipe off any excess oil.
(11) Install main bearing bed pla

Page 1466 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE 3.3/3.8L
SUPPLEMENT
SPECIFICATIONS
3.3/3.8L ENGINE
GENERAL DESCRIPTION
DESCRIPTION SPECIFICATION
Metric Standard
Engine Type 60É V-6 Engine
Number of
Cylinders6
Displacement
3.3L3.3Liters 201

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CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Metric Standard
Ring End Gap
Ring Width-2nd
Compression
Ring 3.3L and
3.8L1.46-1.49 mm 0.0575-0.058 in.
Ring Width-Oil
Ring (Steel
Rails) 3.3L0.435-0.490
mm-.017-0.019 in.
Ri

Page 1471 of 2585

CHRYSLER VOYAGER 2004  Service Manual CYLINDER HEAD
DESCRIPTION
The aluminum cylinder heads (Fig. 1) are designed
to create high flow combustion chambers to improve
performance, while minimizing the change to the
burn rate in the chamber.

Page 1472 of 2585

CHRYSLER VOYAGER 2004  Service Manual CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING WITH COOLANT PRES-
SURE CAP REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressur

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CHRYSLER VOYAGER 2004  Service Manual ²Standard dimension = less than 0.05 mm (0.002
inch.)
²Service Limit = 0.2 mm (0.008 inch.)
²Grinding Limit = Maximum of 0.2 mm (0.008
inch.) is permitted.
CAUTION: 0.20 mm (0.008 in.) MAX is a com

Page 1476 of 2585

CHRYSLER VOYAGER 2004  Service Manual INTAKE/EXHAUST VALVES &
SEATS
DESCRIPTION
The valves have chrome plated valve stems with
four-bead lock grooves. The valve stem seals are
made of Viton rubber.
OPERATION
The two valves per cylinder ar

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CHRYSLER VOYAGER 2004  Service Manual (2) Measure the concentricity of valve seat using
dial indicator (Fig. 14). Total runout should not
exceed 0.051 mm (0.002 in.) total indicator reading.
(3) Inspect the valve seat using Prussian blue

Page 1478 of 2585

CHRYSLER VOYAGER 2004  Service Manual VALVE GUIDES
(1) Remove carbon and varnish deposits from
inside of valve guides with a reliable guide cleaner.
(2) Measure valve stem-to-guide clearance as fol-
lows:
(3) Install valve into cylinder h

Page 1479 of 2585

CHRYSLER VOYAGER 2004  Service Manual REMOVAL
REMOVAL - CYLINDER HEAD OFF
(1) With the cylinder head on a bench, position
Special Tool C-3422-D with 8464 Adapter on the
valve and spring retainer (Fig. 20).
(2) Compress the spring only eno