fuel CHRYSLER VOYAGER 2004 Repair Manual

CRANK CASE VENTILATION HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z153 18BK/GY GROUND
2 N1 18DB/OR FUEL HEATER RELAY OUTPUT
CRANKSHAFT POSITION SENSOR (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
2 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
CRANKSHAFT POSITION SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL 5 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K24 18BR/LB CKP SIGNAL
DATA LINK CONNECTOR - BLACK 16 WAY
CAV CIRCUIT FUNCTION
1- -
2 D25 20WT/VT PCI BUS
3- -
4 Z11 20BK/LG GROUND
5 Z111 20BK/WT GROUND
6- -
7 D21 20WT/DG (DIESEL) SCI TRANSMIT (ECM)
7 D21 20WT/DG (GAS) SCI TRANSMIT (PCM)
8- -
9 D123 20WT/BR FLASH PROGRAM ENABLE
10 - -
11 - -
12 D20 20WT/LG (GAS) SCI RECEIVE (PCM)
13 - -
14 - -
15 D15 20DG/YL (EATX) SCI TRANSMIT (TCM)
16 A105 20DB/RD FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-59

EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K35 20GY/YL EGR SOLENOID CONTROL
2 K342 16BR/WT ECM/PCM RELAY OUTPUT
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS

ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 - -
58 - -
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/DG SCI TRANSMIT (ECM)
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-69

ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
82 - -
83 - -
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
100 - -
101 - -
102 - -
103 - -
104 - -
105 - -
106 - -
107 - -
108 - -
109 - -
110 - -
111 - -
112 K119 20DB/LG CLUTCH PEDAL UPSTOP SWITCH SENSE
113 - -
114 - -
115 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
116 K111 14DB/LB COMMON INJECTOR DRIVER
117 - -
118 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
119 K12 14TN FUEL INJECTOR NO. 2 CONTROL
120 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
121 - -
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS

FRONT INTRUSION SENSOR (UNITED KINGDOM)-3WAY
CAV CIRCUIT FUNCTION
1 G460 20DG/VT FRONT INTRUSION SENSOR SIGNAL
2- -
3 G946 20LG/VT SENSOR GROUND
FRONT READING LAMPS/SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 E15 20OR/DB (EXCEPT BASE) ASH/RECEIVER LAMP FEED
2 Z137 20BK/LB GROUND
3- -
4 M27 20YL/LB READING LAMPS DRIVER
5 M24 20YL/WT COURTESY LAMPS DRIVER
6- -
FUEL HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N1 16RD FUEL HEATER RELAY OUTPUT
2 Z201 18RD GROUND
FUEL INJECTOR NO. 1 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K11 16BR/YL INJECTOR CONTROL NO. 1
FUEL INJECTOR NO. 1 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K11 14WT/DB FUEL INJECTOR NO. 1 CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-75

FUEL INJECTOR NO. 2 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K12 16BR/DB INJECTOR CONTROL NO. 2
FUEL INJECTOR NO. 2 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K12 14TN FUEL INJECTOR NO. 2 CONTROL
FUEL INJECTOR NO. 3 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K13 16BR/LB INJECTOR CONTROL NO. 3
FUEL INJECTOR NO. 3 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSRS

FUEL INJECTOR NO. 4 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K14 16BR/TN INJECTOR CONTROL NO. 4
FUEL INJECTOR NO. 4 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
FUEL INJECTOR NO. 5 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K38 16BR/OR INJECTOR CONTROL NO. 5
FUEL INJECTOR NO. 6 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K58 16BR/VT INJECTOR CONTROL NO. 6
RS8W-80 CONNECTOR PIN-OUTS8W-80-77

FUEL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
2 K78 20GY FUEL PRESSURE SENSOR SIGNAL
3 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 18BK/OR (GAS) GROUND
2 Z201 20BK/DB (LHD DIESEL/GAS) GROUND
2 Z201 18BK/OR (RHD DIESEL) GROUND
3 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 Z20 18BK (GAS) GROUND
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (GAS) GEN FIELD CONTROL
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 18DB/VT (GAS) RAD FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 18BK/OR (2.4L EATX) GROUND
1 Z115 20BK/OR (3.3L/3.8L) GROUND
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
2 F1 18PK/WT (GAS EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (MTX) TRS REVERSE SENSE
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 F202 20PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL A/C CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 20WT/VT (DIESEL) PCI BUS
13 D25 18WT/VT (GAS) PCI BUS
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
14 T752 18DG/OR (GAS) STARTER RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
16 K51 18BR/WT (GAS) ASD RELAY CONTROL
17 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (GAS) RAD FAN RELAY CONTROL
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD (GAS) FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-83

INTEGRATED POWER MODULE C7 - 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY FUSED DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 20PK/OR ORC RUN-START DRIVER
10 - -
11 A106 20LB/RD FUSED B(+)
12 P201 20LG/DB (EXCEPT EXPORT/EX-
CEPT MEMORY)ADJUSTABLE PEDALS RELAY CONTROL
13 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D123 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
17 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
18 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT ORC RUN ONLY DRIVER
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-85