Frame CHRYSLER VOYAGER 2005 Service Manual

(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(4) Connect the synchronizing cable housing to the
seat back hinge, if equipped.
(5) Install the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE - INSTALLA-
TION)
(6) Install the armrests, if equipped. (Refer to 23 -
BODY/SEATS/ARMREST - INSTALLATION)
(7) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(8) Adjust synchronizing cable, if equipped. (Refer
to 23 - BODY/SEATS/SYNCHRONIZING CABLE
ADJUSTMENT)
BENCH SEAT BACK COVER
REMOVAL
(1) Remove the bench seat back. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK - REMOVAL)
(2) Remove the bench seat back panel. (Refer to 23
- BODY/SEATS/BENCH SEAT BACK PANEL -
REMOVAL)
(3) Disconnect the cover J-straps.
(4) Remove the seat back cover from the seat back
assembly.
INSTALLATION
(1) Install seat back cover onto the seat back
frame and cushion assembly.
(2) Connect the J-straps.
(3) Install the bench seat back panel. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK PANEL -
INSTALLATION)
(4) Install the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - INSTALLATION)
BENCH SEAT TRACK
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedure.
(2) Place seat on clean covered work surface.
(3) Disengage seat track adjuster link wire from
track being removed.
(4) Remove nuts attaching track to seat riser (Fig.
95).
(5) Remove track from seat riser.
INSTALLATION
(1) Place track in position on seat riser.
(2) Install nuts attaching track to seat riser. (Fig.
95). Tighten nuts to 48 N´m (35 ft. lbs.) torque.
(3) Engage seat track adjuster link wire onto track
being installed.
(4) Install second row seat into vehicle.
Fig. 95 BENCH SEAT TRACK
1 - SEAT TRACK ADJUSTER LINK
2 - RISER
3 - SEAT TRACK NUTS
4 - SEAT TRACK
5 - RISER BOLTS
23 - 148 SEATSRS
BENCH SEAT BACK (Continued)

PLASTIC GROCERY BAG
RETAINER
REMOVAL
3-PASS BENCH SEAT
(1) Remove five screws attaching the plastic gro-
cery bag retainer to the steel slats on the back frame
(Fig. 96).
(2) Remove retainer.
50/50 SPLIT BENCH SEAT
(1) Remove the screws. (Fig. 97)
(2) Pull top of retainer away from the seat back
and lift off of the two bottom attachment hooks.
INSTALLATION
3-PASS BENCH SEAT
(1) Place retainer in position.
(2) Install the five attaching screws and tighten 2
N´m (17 in. lbs.) torque.
50/50 SPLIT BENCH SEAT
(1) Engage bottom hooks of the retainer and place
into position.
(2) Install the attaching screws and tighten 2 N´m
(17 in. lbs.) torque.
UNDER SEAT STORAGE BIN
REMOVAL
(1) Release under seat storage bin latch and open
bin.
(2) Depress lock tabs at the rear/top edge of the
storage bin (Fig. 98).
(3) Pull storage bin from bucket seat riser.
INSTALLATION
(1) Engage storage bin tracks into guides on each
side of seat riser.
(2) Push storage bin inward until lock tabs snap
past retaining ridge on tracks
(3) Verify storage bin latch operation.
Fig. 96 PLASTIC GROCERY BAG RETAINER
1 - ATTACHING SCREWS
2 - ATTACHING SCREWS
Fig. 97 PLASTIC GROCERY BAG RETAINER - 50/50
SPLIT
1 - SEAT BACK
2 - ATTACHING SCREWS
3 - SEAT BACK PANEL
4 - GROCERY BAG RETAINER
5 - ATTACHMENT HOOKS
Fig. 98 STORAGE BIN
1 - PASS. SIDE BUCKET SEAT
2 - UNDER SEAT STORAGE BIN
3 - RISER
4 - LOCK TAB
RSSEATS23 - 149

UNDER SEAT STORAGE BIN
GUIDE
REMOVAL
(1) Remove under seat storage bin. (Refer to 23 -
BODY/SEATS/UNDER SEAT STORAGE BIN -
REMOVAL)
(2) Remove screws attaching storage bin track
guide to seat riser (Fig. 99).
(3) Remove track guide from vehicle.
INSTALLATION
(1) Place track guide in position on seat riser.
(2) Install screws attaching storage bin track guide
to seat riser (Fig. 99). Tighten screws to 3.6 N´m
(31.8 in lbs.) torque.
(3) Install under seat storage bin. (Refer to 23 -
BODY/SEATS/UNDER SEAT STORAGE BIN -
INSTALLATION)
UNDER SEAT STORAGE BIN
LOCK/LATCH
REMOVAL
(1) Open under seat storage bin.
(2) Remove screws holding under seat storage bin
lock/latch to storage bin (Fig. 100).
(3) Remove lock/latch from bin.
INSTALLATION
(1) Place lock/latch in position on storage bin.
(2) Install screws to hold lock/latch to storage bin
(Fig. 100).
(3) Verify under seat storage bin latch operation.
LUMBAR SUPPORT
REMOVAL
(1) Remove screw attaching lumbar handle to seat
back (Fig. 101).
(2) Remove seat back assembly from cushion.
(3) Detrim the seat back assembly.
(4) Remove frame and replace.
INSTALLATION
(1) Trim the seat back frame.
(2) Install seat back assembly to cushion.
(3) Install attaching screw to lumbar handle. The
handle is to be installed, between two and three
O'clock position. Tighten screw to 1 N´m (11 ft. lbs.)
torque.
(4) Test lumbar operation.
Fig. 99 UNDER SEAT STORAGE BIN GUIDE
1 - STORAGE BIN TRACK GUIDE
2 - RISER
Fig. 100 UNDER SEAT STORAGE BIN LOCK/LATCH
1 - UNDER SEAT STORAGE BIN
2 - LOCK/LATCH
Fig. 101 LUMBAR HANDLE
1 - LUMBAR HANDLE
23 - 150 SEATSRS

BOTTOM OF SEAT CUSHION
PAN PANEL-THIRD ROW -
FOLD-IN-FLOOR
REMOVAL
(1) Fold the third row seat with back down.
(2) Remove handle from cushion.
(3) Using a trim tool, remove bottom side of the
cushion pan panel (Fig. 105).
INSTALLATION
(1) Place bottom side of the cushion pan panel into
position (Fig. 106).
(2) Press on back of cushion pan panel to seat the
fasteners.
(3) Install handle on cushion.
(4) Place seat in the up right position.
HEADREST SLEEVE - THIRD
ROW - FOLD-IN-FLOOR
REMOVAL
(1) Remove headrest (Fig. 107).
(2) Using a trim tool remove sleeve by prying
sleeve away from the seat back frame to unlock it
(Fig. 108)
(3) Pull headrest sleeve upward and out the top of
the seat back frame and remove from seat.
Fig. 105 THIRD ROW CUSHION PAN & COVER
Fig. 106 THIRD ROW CUSHION PAN & COVER
Fig. 107 HEADREST
1 - HEADREST
2 - DEPRESS TAB
Fig. 108 REMOVING HEADREST SLEEVES
1 - HEADREST SLEEVES
2 - TRIM TOOL
23 - 152 SEATSRS

INSTALLATION
(1) Place headrest sleeve into position and push
downward until sleeve locks into position (Fig. 109).
(2) Install headrest (Fig. 107).
SEAT - THIRD ROW - FOLD-IN-
FLOOR
REMOVAL
(1) Fold third row seat into floor well.
(2) Using a trim stick, unclip anchor molding (Fig.
110).
(3) Remove third row seat attaching bolts (Fig.
111).
(4) Raise seats to the upright position.
(5) Remove the rear seat lower trim cover (Fig.
112).
(6) Remove rear attaching bolts (Fig. 113).
(7) Remove rear seat from vehicle.
Fig. 109 HEADREST SLEEVES
1 - SLEEVES
Fig. 110 ANCHOR MOLDING
1 - 2-WAY CLIPS INTO SEAT FRAME
2 - 4-WAY LOCATING PINS (2)
3 - FRONT SEAT ANCHOR MOLDING
Fig. 111 THIRD ROW SEATS
1 - ATTACHING BOLTS
RSSEATS23 - 153
HEADREST SLEEVE - THIRD ROW - FOLD-IN-FLOOR (Continued)

(3) Fold the rear seat into the floor well.
(4) Install attaching bolts (Fig. 116). Tighten bolts
to 54 N´m (40 ft. lbs.) torque.
(5) Place the rear seat lower trim cover into posi-
tion and press clips into the lock position (Fig. 117).
(6) Raise third row seat into upright position.
(7) Install lower trim cover with plastic nuts and
tighten them in sequence (Fig. 118).
SEAT BACK COVER/FOAM -
THIRD ROW - FOLD-IN-FLOOR
REMOVAL
(1) Remove seat back panel.
(2) Disengage J-straps (Fig. 119).
(3) Remove seat cover and foam from seat back
frame (Fig. 120).
(4) Separate cover and foam.
Fig. 116 THIRD ROW SEATS
1 - ATTACHING BOLTS
Fig. 117 ANCHOR MOLDING
1 - 2-WAY CLIPS INTO SEAT FRAME
2 - 4-WAY LOCATING PINS (2)
3 - FRONT SEAT ANCHOR MOLDING
Fig. 118 REAR SEAT TRIM COVER
1 - PLASTIC NUTS ON WELD STUDS
2 - LOWER TRIM COVER
Fig. 119 THIRD ROW SEAT BACK
1 - J-STRAPS
RSSEATS23 - 155
SEAT - THIRD ROW - FOLD-IN-FLOOR (Continued)

INSTALLATION
(1) Place seat back foam into cover.
(2) Install seat cover and foam onto seat back
frame (Fig. 121).
(3) Engage J-straps (Fig. 122).
(4) Install seat back panel. (Refer to 23 - BODY/
SEATS/SEAT BACK - INSTALLATION).
SEAT BACK FRAME - THIRD
ROW - FOLD-IN-FLOOR
REMOVAL
(1) Remove seat back cover and foam. (Refer to 23
- BODY/SEATS/SEAT BACK COVER/FOAM -
REMOVAL).
(2) Remove strap at top of frame (Fig. 123).
(3) Remove two bolts on each side of frame.
(4) Remove seat back frame from seat.
Fig. 120 THIRD ROW SEAT BACK COVER & FOAM
1 - SEAT BACK COVER
2 - FOAM
3 - SEAT BACK FRAME
Fig. 121 THIRD ROW SEAT BACK COVER & FOAM
1 - SEAT BACK COVER
2 - FOAM
3 - SEAT BACK FRAME
Fig. 122 THIRD ROW SEAT BACK
1 - J-STRAPS
Fig. 123 THIRD ROW SEAT BACK COVER & FOAM
1 - SEAT BACK COVER
2 - FOAM
3 - SEAT BACK FRAME
23 - 156 SEATSRS
SEAT BACK COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR (Continued)

INSTALLATION
(1) Place seat back frame into position.
(2) Install two bolts on each side of seat back
frame.
(3) Install strap at top of frame (Fig. 123).
(4) Install seat back cover and foam. (Refer to 23 -
BODY/SEATS/SEAT BACK COVER - INSTALLA-
TION).
SEAT BELT CENTER LAP BELT
- FOLD-IN-FLOOR
REMOVAL
(1) Set third row seat in the upright position.
(2) Remove the third row cushion back cover (Fig.
124).
(3) Fold the third row seat into floor well.
(4) Remove seat cushion pan carpet to floor panel
using a trim tool (Fig. 125).
(5) Using a trim tool, remove seat cushion pan bot-
tom side panel (Fig. 126).
(6) Remove handle from cushion.
(7) Remove seat cushion cover and foam from
cushion pan. (Refer to 23 - BODY/SEATS/SEAT
CUSHION COVER/FOAM - REMOVAL).(8) Remove nut attaching center tip half and
buckle together.
(9) Remove center tip half and buckle from seat
(Fig. 127).
INSTALLATION
(1) Place seat with seat cushion in the upright
position.
(2) Place center tip half and buckle into position.
(3) Install nut attaching center tip and buckle
(Fig. 127).
Fig. 124 THIRD ROW SEAT BACK COVER
1 - ATTACHING SCREW
Fig. 125 SEAT CUSHION CARPETING
1 - CARPET FROM SEAT TO FLOOR
2 - SEAT CUSHION PAN COVER
Fig. 126 THIRD ROW CUSHION PAN COVER
RSSEATS23 - 157
SEAT BACK FRAME - THIRD ROW - FOLD-IN-FLOOR (Continued)

(4) Install seat cushion cover and foam. (Refer to
23 - BODY/SEATS/SEAT CUSHION COVER/FOAM -
INSTALLATION).
(5) Install handle to cushion.
(6) Install seat cushion pan bottom side panel (Fig.
126).
(7) Fold the third row seat into floor well.
(8) Place seat cushion pan carpet to floor panel
into position and push on panel to seat push pin fas-
teners (Fig. 125).
(9) Third row seat in the upright position.
(10) Install the third row cushion back cover (Fig.
124).
SEAT BACK PANEL - THIRD
ROW -FOLD-IN-FLOOR
REMOVAL
(1) Third row seat in the upright position.
(2) Using a trim tool, remove seat back panel (Fig.
128).
INSTALLATION
(1) Place seat back panel into position (Fig. 128).
(2) Push on seat back panel to seat push pin fas-
teners.
SEAT BACKSTOW STRAP -
THIRD ROW - FOLD-IN-FLOOR
REMOVAL
(1) Third row seat in the upright position.
(2) Remove seat back cover and foam as necessary
to access stow strap
(3) Slide stow strap from frame loop (Fig. 129).
INSTALLATION
(1) Slide stow strap onto frame loop (Fig. 129).
(2) Install seat back cover and foam. (Refer to 23 -
BODY/SEATS/SEAT CUSHION COVER/FOAM -
INSTALLATION).
Fig. 127 CENTER TIP AND BUCKLE - THIRD ROW -
FOLD-IN-FLOOR
1 - CENTER TIP HALF AND BUCKLE
2 - SEAT BELT BUCKLE
Fig. 128 SEAT BACK PANEL
1 - TRIM STICK
Fig. 129 THIRD ROW SEAT BACK UP STOW STRAP
1- STOW STRAP
23 - 158 SEATSRS
SEAT BELT CENTER LAP BELT - FOLD-IN-FLOOR (Continued)

(5) Fold seat into floor well.
(6) Install seat cushion pan bottom side panel (Fig.
132).
(7) Install seat cushion pan carpet to floor panel
(Fig. 131).
(8) Install the third row cushion side shield (Fig.
130).
(9) Place third row seat in the upright position.
SIDE SHIELD CUP HOLDER -
FOLD-IN-FLOOR
REMOVAL
(1) Open cup holder door.
(2) Remove two screws attaching cup holder to
side shield (Fig. 134).
INSTALLATION
(1) Place cup holder into position (Fig. 134).
(2) Install the two cup holder attaching screws.
SEAT RECLINER/FOLD
FORWARD MECHANISM
-THIRD ROW -FOLD-IN-FLOOR
REMOVAL
(1) Remove seat back frame. (Refer to 23 - BODY/
SEATS/SEAT BACK FRAME - REMOVAL).
(2) Remove the side shields from seat cushion.
(3) Remove two recliner/fold forward mechanism
bolts on each side from cushion pan.
(4) Remove the recliner/fold forward mechanism
from seat cushion pan.
INSTALLATION
(1) Place recliner/fold forward mechanism on seat
cushion pan.
(2) Install two recliner/fold forward mechanism
bolts on each side to cushion pan.
(3) Install the side shields to seat cushion.
(4) Install seat back frame. (Refer to 23 - BODY/
SEATS/SEAT BACK FRAME - INSTALLATION).
Fig. 134 SECOND ROW SEAT CUP HOLDER
1 - ATTACHING SCREWS
23 - 160 SEATSRS
SEAT CUSHION COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR (Continued)