towing CHRYSLER VOYAGER 2005 User Guide

CONDITION POSSIBLE CAUSES CORRECTION
EXCESSIVE STEERING
WHEEL KICKBACK OR
TOO MUCH STEERING
WHEEL FREE PLAY.1. Air in the fluid of the power
steering system.1. Bleed air from system following the the
power steering pump initial operation
service procedure.*
2. Power steering gear loose on
cradle/crossmember.2. Inspect power steering gear mounting
bolts. Replace as necessary. Tighten to the
specified torque.
3. Steering column coupling or
intermediate shaft worn, broken or
loose.3. Replace steering column coupling or
intermediate shaft.
4. Free play in steering column. 4. Check all components of the steering
column and repair or replace as required.
5. Worn lower control arm ball joints. 5. Replace lower control arm ball joints as
required.
6. Loose steering knuckle-to-ball joint
stud pinch bolt.6. Inspect pinch bolt, replace as necessary,
and tighten to specified torque.
7. Front wheel bearing loose or
worn.7. Replace hub and bearing as necessary.
8. Loose outer tie rod end. 8. Replace outer tie rod end that has
excessive free play.
9. Loose inner tie rod. 9. Replace power steering gear.
10. Defective steering gear rotary
valve.10. Replace power steering gear.
* NOTE: Steering shudder can be expected in new
vehicles and vehicles with recent steering system
repairs. Shudder should dissipate after the vehicle
has been driven several weeks.
** NOTE: To evaluate this condition, it may be nec-
essary to disconnect the coupling at the base of the
steering column. Turn the steering wheel and feel or
listen for internal rubbing in steering column. To
avoid damaging the column clockspring, note the
following. Before disconnecting coupling, place
tires in the straight-ahead position and center steer-
ing wheel. Once disconnected, DO NOT rotatesteering wheel more than one revolution in either
direction and place steering wheel in original loca-
tion before reconnecting coupling. If this position is
lost, the steering column clockspring must be
recentered following the procedure found within the
procedure for steering column installation in the
steering column section.
*** NOTE: Increased low speed or stationary steer-
ing effort can be expected if the steering fluid is at
a high temperature. High fluid temperature usually
results from high engine rpm due to trailer towing,
ascending grades, or racing the engine for pro-
longed periods of time.
POWER STEERING FLUID
CONDITION POSSIBLE CAUSES CORRECTION
LOW FLUID LEVEL WITH
VISIBLE LEAK.1. Loose power steering hose
fittings.1. Tighten the fitting to its specified torque.
2. Damaged or missing fitting seal,
gasket, or O-ring.2. Replace as necessary.
3. Power steering component
leaking.3. Repair or replace the leaking component
as required.
19 - 8 STEERINGRS
STEERING (Continued)

TO CYLINDER BORE FITTING -STANDARD PROCEDURE, PISTON ........9-44
TO FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR CAP ...........7-28
TO GROUND - STANDARD PROCEDURE, TESTING FOR A SHORT .............8W-01-9
TO GROUND ON FUSES POWERING SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . 8W-01-10
TO USE WIRING DIAGRAMS - DESCRIPTION, HOW ................8W -01-1
TONE WHEEL - INSPECTION .............5-94
TONE WHEEL RUNOUT, SPECIFICATIONS . . . 5-91
TOOLS - 2.4L ENGINE, SPECIAL ..........9-21
TOOLS - 3.3/3.8L ENGINE, SPECIAL .......9-98
TOOLS - 41TE AUTOMATIC TRANSAXLE, SPECIAL .......................... 21-213
TOOLS - BASE BRAKE SYSTEM, SPECIAL . . 5-10
TOOLS - BATTERY SYSTEM SPECIAL TOOLS, SPECIAL ...................... 8F-7
TOOLS - BODY, SPECIAL ...............23-13
TOOLS - COOLING SYSTEM, SPECIAL ......7-6
TOOLS - EXHAUST SYSTEM, SPECIAL .....11-4
TOOLS - FRONT SUSPENSION, SPECIAL ....2-3
TOOLS - FUEL, SPECIAL ...........14-27,14-4
TOOLS - OVERHEAD CONSOLE, SPECIAL . . 8M-7
TOOLS - POWER DISTRIBUTION SYSTEMS, SPECIAL ................8W -97-1
TOOLS - POWER STEERING GEAR, SPECIAL ........................... 19-34
TOOLS - POWER STEERING PUMP, SPECIAL ........................... 19-44
TOOLS - POWER STEERING, SPECIAL .....19-9
TOOLS - REAR SUSPENSION, SPECIAL ....2-28
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, SCHEMATICS AND DIAGRAMS - SPECIAL ........................... 21-68
TOOLS, SPECIAL TOOLS - BATTERY SYSTEM SPECIAL ..................... 8F-7
TOOLS, SPECIFICATIONS - SPECIAL ......8F-24
TOP COVER - INSTALLATION, INSTRUMENT PANEL .................. 23-72
TOP COVER - REMOVAL, INSTRUMENT PANEL ............................. 23-72
TOP PAD ASSEMBLY - INSTALLATION, INSTRUMENT PANEL .................. 23-77
TOP PAD ASSEMBLY - REMOVAL, INSTRUMENT PANEL .................. 23-77
TORQUES, SPECIFICATIONS ............8F-36
TOUCH-UP - DESCRIPTION, PAINTED ....23-101
TOWING - STANDARD PROCEDURE .......0-26
TPM - CAUTION, SENSOR ..............22-11
TPM - DESCRIPTION, SENSOR ..........22-10
TPM - INSTALLATION, SENSOR .........22-11
TPM - OPERATION, SENSOR ............22-10
TPM - REMOVAL, SENSOR .............22-11
TRACK - DESCRIPTION, POWER SEAT ....8N-37
TRACK - INSTALLATION, BENCH SEAT . . . 23-148
TRACK - OPERATION, POWER SEAT .....8N-38
TRACK & RACK - DESCRIPTION, LOWER DRIVE UNIT ........................ 8N-57
TRACK & RACK - INSTALLATION, LOWER DRIVE UNIT .................. 8N-58
TRACK & RACK - OPERATION, LOWER DRIVE UNIT ........................ 8N-57
TRACK & RACK - REMOVAL, LOWER DRIVE UNIT ........................ 8N-57
TRACK - REAR COVER - INSTALLATION, FRONT SEAT ....................... 23-128
TRACK - REAR COVER - REMOVAL, FRONT SEAT ....................... 23-128
TRACK - REMOVAL, BENCH SEAT .......23-148
TRACK ADJUSTER/MANUAL - OCS - INSTALLATION, FRONT SEAT ..........23-128
TRACK ADJUSTER/MANUAL - OCS - REMOVAL, FRONT SEAT ..............23-126
TRACK ADJUSTER/POWER - OCS - INSTALLATION, FRONT SEAT ..........23-125
TRACK ADJUSTER/POWER - OCS - REMOVAL, FRONT SEAT ..............23-124
TRACK BAR - DESCRIPTION .............2-45
TRACK BAR - INSTALLATION ............2-46
TRACK BAR - OPERATION ...............2-46
TRACK BAR - REMOVAL ................2-46
TRACK, DIAGNOSIS AND TESTING - POWER SEAT ....................... 8N-38
TRACK MANUAL ADJUSTER - INSTALLATION, FRONT SEAT ..........23-126TRACK MANUAL ADJUSTER - REMOVAL,
FRONT SEAT ....................... 23-125
TRACK POWER ADJUSTER - INSTALLATION, FRONT SEAT ..........23-124
TRACK POWER ADJUSTER - REMOVAL, FRONT SEAT ....................... 23-124
TRACK REAR COVER - OCS - INSTALLATION, FRONT SEAT ..........23-129
TRACK REAR COVER - OCS - REMOVAL, FRONT SEAT ....................... 23-129
TRACTION CONTROL SWITCH - DIAGNOSIS AND TESTING ..............5-94
TRACTION CONTROL SWITCH - INSTALLATION ........................ 5-95
TRACTION CONTROL SWITCH - REMOVAL ........................... 5-95
TRACTION CONTROL SYSTEM - DESCRIPTION ........................ 5-88
TRACTION CONTROL SYSTEM - OPERATION .......................... 5-89
TRANSAXLE - DESCRIPTION, 40TE AUTOMATIC .......................... 21-2
TRANSAXLE - DESCRIPTION, 41TE AUTOMATIC ........................ 21-147
TRANSAXLE - OPERATION, 40TE AUTOMATIC .......................... 21-4
TRANSAXLE - OPERATION, 41TE AUTOMATIC ........................ 21-149
TRANSAXLE - SPECIFICATIONS, 41TE . . . 21-211, 21-66
TRANSAXLE FLUID - DESCRIPTION, AUTOMATIC/MANUAL ...................0-4
TRANSAXLE GENERAL DIAGNOSIS - DIAGNOSIS AND TESTING, 4XTE .....21-149,21-5
TRANSAXLE HYDRAULIC SCHEMATICS, SCHEMATICS AND DIAGRAMS - 4XTE . . . 21-199, 21-54
TRANSAXLE, SPECIAL TOOLS - 41TE AUTOMATIC ........................ 21-213
TRANSDUCER - DESCRIPTION, A/C PRESSURE ......................... 24-20
TRANSDUCER - OPERATION, A/C PRESSURE ......................... 24-20
TRANSDUCER, DIAGNOSIS AND TESTING - A/C PRESSURE .............24-21
TRANSFER UNIT FLUID - DESCRIPTION, AWD POWER ..........................0-6
TRANSMISSION CONTROL RELAY - DESCRIPTION ................ 21-130,21-281
TRANSMISSION CONTROL RELAY - OPERATION .................. 21-130,21-281
TRANSMISSION COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/
ASSEMBLY - STANDARD PROCEDURE .....7-38
TRANSMISSION OIL COOLER - DESCRIPTION ........................ 7-39
TRANSMISSION OIL COOLER - INSPECTION ......................... 7-39
TRANSMISSION OIL COOLER LINES - INSTALLATION ........................ 7-40
TRANSMISSION OIL COOLER LINES - REMOVAL ........................... 7-39
TRANSMISSION RANGE SENSOR - DESCRIPTION ................ 21-130,21-281
TRANSMISSION RANGE SENSOR - INSTALLATION ................ 21-131,21-282
TRANSMISSION RANGE SENSOR - OPERATION .................. 21-131,21-282
TRANSMISSION RANGE SENSOR - REMOVAL ................... 21-131,21-282
TRANSMITTER - DESCRIPTION, UNIVERSAL ........................ 8M-11
TRANSMITTER CODES, STANDARD PROCEDURE - ERASING ..............8M-12
TRANSMITTER CODES, STANDARD PROCEDURE - SETTING ...............8M-12
TRANSMITTER, DIAGNOSIS AND TESTING - KEYLESS ENTRY ............8N-24
TRANSMITTER, DIAGNOSIS AND TESTING - UNIVERSAL ...............8M-11
TRANSMITTER PROGRAMMING - STANDARD PROCEDURE, REMOTE
KEYLESS ENTRY ..................... 8N-24
TRANSMITTER RANGE - SPECIFICATIONS ..................... 8N-24
TRANSPONDER KEY - DESCRIPTION ......8Q-6
TRANSPONDER KEY - OPERATION ........8Q-6TRANSPONDER PROGRAMMING -
STANDARD PROCEDURE ...............8Q-6
TRANSVERSE BRACKET - DESCRIPTION . . 8N-19
TRANSVERSE BRACKET - INSTALLATION . . 8N-19
TRANSVERSE BRACKET - OPERATION ....8N-19
TRANSVERSE BRACKET - REMOVAL .....8N-19
TRAY - DESCRIPTION, BATTERY .........8F-19
TRAY - INSTALLATION, BATTERY ........8F-20
TRAY - INSTALLATION, FLOOR CONSOLE BASE .............................. 23-89
TRAY - REMOVAL, BATTERY ............8F-19
TRAY - REMOVAL, FLOOR CONSOLE BASE .............................. 23-89
TREAD WEAR INDICATORS - DIAGNOSIS AND TESTING ....................... 22-16
TRIM - INSTALLATION, A-PILLAR ........23-79
TRIM - INSTALLATION, A-PILLAR LOWER EXTENSION .................. 23-79
TRIM - INSTALLATION, B-PILLAR LOWER ............................ 23-80
TRIM - INSTALLATION, B-PILLAR UPPER . . 23-80
TRIM - INSTALLATION, COWL ..........23-88
TRIM - INSTALLATION, C-PILLAR ........23-88
TRIM - INSTALLATION, REAR HEADER ....23-96
TRIM - REMOVAL, A-PILLAR ...........23-79
TRIM - REMOVAL, A-PILLAR LOWER EXTENSION ......................... 23-79
TRIM - REMOVAL, B-PILLAR LOWER .....23-79
TRIM - REMOVAL, B-PILLAR UPPER .......23-80
TRIM - REMOVAL, COWL ..............23-88
TRIM - REMOVAL, C-PILLAR ...........23-88
TRIM - REMOVAL, REAR HEADER .......23-96
TRIM BOLSTER - INSTALLATION, QUARTER .......................... 23-95
TRIM BOLSTER - REMOVAL, QUARTER . . . 23-95
TRIM CARE, CLEANING - WHEEL AND WHEEL ............................ 22-19
TRIM PANEL - INSTALLATION .....23-20,23-34,
23-43
TRIM PANEL - INSTALLATION, LEFT D-PILLAR ........................... 23-94
TRIM PANEL - INSTALLATION, LEFT QUARTER .......................... 23-94
TRIM PANEL - INSTALLATION, RIGHT D-PILLAR ........................... 23-98
TRIM PANEL - INSTALLATION, RIGHT QUARTER .......................... 23-97
TRIM PANEL - REMOVAL ....23-20,23-34,23-43
TRIM PANEL - REMOVAL, LEFT D-PILLAR ........................... 23-94
TRIM PANEL - REMOVAL, LEFT QUARTER .......................... 23-94
TRIM PANEL - REMOVAL, RIGHT D-PILLAR ........................... 23-97
TRIM PANEL - REMOVAL, RIGHT QUARTER .......................... 23-97
TRIM PLATE - INSTALLATION, DOOR SILL ............................... 23-89
TRIM PLATE - REMOVAL, DOOR SILL ....23-89
TRIM RING AND COVER - FOLD-IN- FLOOR - INSTALLATION, CARPET ........23-84
TRIM RING AND COVER - FOLD-IN- FLOOR - REMOVAL, CARPET ...........23-84
TRIP DEFINITION, DESCRIPTION .........25-1
TROUBLE CODES - STANDARD PROCEDURE, OBTAINING DIAGNOSTIC . . . 8E-15
TUB CARPET INSERT - FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR ....23-98
TUB CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR ........23-98
TUB CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR ..........23-96
TUB CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR FLOOR .............23-95
TUBE - 2.4L - DESCRIPTION, WATER PUMP INLET ......................... 7-36
TUBE - 2.4L - INSTALLATION, WATER PUMP INLET ......................... 7-36
TUBE - 2.4L - REMOVAL, WATER PUMP INLET ............................... 7-36
TUBE - 3.3/3.8L - INSTALLATION, WATER PUMP INLET ......................... 7-37
TUBE - 3.3/3.8L - REMOVAL, WATER PUMP INLET ......................... 7-37
TUBE - INSTALLATION, DRAIN .........23-172
TUBE - INSTALLATION, EXHAUST .......24-116
TUBE - INSTALLATION, FUEL TANK FILLER ............................. 14-17
RS INDEX33
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