battery CHRYSLER VOYAGER 2005 Service Manual

CHRYSLER VOYAGER 2005 Service Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Service Manual

Page 1289 of 2339

CHRYSLER VOYAGER 2005  Service Manual valve stem as guide.Do Not Forceseal against top
of guide. When installing the valve retainer locks,
compress the springonly enoughto install the locks
(Fig. 39).
CAUTION: Do not pinch seal between re

Page 1297 of 2339

CHRYSLER VOYAGER 2005  Service Manual (1) Before installing the nuts the threads should
be oiled with engine oil.
(2) Install nuts finger tight on each bolt then alter-
nately torque each nut to assemble the cap properly.
(3) Tighten the

Page 1298 of 2339

CHRYSLER VOYAGER 2005  Service Manual (6) Remove connecting rod cap. Install connecting
rod bolt protectors on connecting rod bolts (Fig. 57).
(7) Remove each piston and connecting rod assem-
bly out of the cylinder bore.
NOTE: Be careful

Page 1307 of 2339

CHRYSLER VOYAGER 2005  Service Manual (11) Install the timing chain cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING CHAIN COVER -
INSTALLATION).
(12) Install the oil pick-up tube and oil pan (Refer
to 9 - ENGINE/LUBRICATION/OIL PAN - INSTA

Page 1308 of 2339

CHRYSLER VOYAGER 2005  Service Manual (2) Position new seal over the guide with the seal
spring in the direction of the engine front cover (Fig.
80).
(3) Install seal using Special Tool C-4992-1 until
seal is flush with cover. (Fig. 80).

Page 1309 of 2339

CHRYSLER VOYAGER 2005  Service Manual CRANKSHAFT REAR OIL SEAL
RETAINER
REMOVAL
(1) Remove crankshaft rear oil seal (Refer to 9 -
ENGINE/ENGINE BLOCK/CRANKSHAFT OIL
SEAL - REAR - REMOVAL).
(2) Remove oil pan (Refer to 9 - ENGINE/LUBRI-
CA

Page 1310 of 2339

CHRYSLER VOYAGER 2005  Service Manual (6) Install the accessory drive belt. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION)
(7) Install inner splash shield and right front
wheel.
(8) Connect negative cable to battery.
FL

Page 1319 of 2339

CHRYSLER VOYAGER 2005  Service Manual OIL FILTER ADAPTER
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove the oil filter.
(3) Disconnect oil pressure switch electrical con-
nector.
(4) Remove oil filter adapter attaching bolts (Fig.
100).
(

Page 1320 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSPECTION
(1) Inspect oil drain plug and plug hole for
stripped or damaged threads and repair as necessary.
Install a new drain plug gasket. Tighten to 27 N´m
(20 ft. lbs.).
(2) Inspect oil pan moun

Page 1325 of 2339

CHRYSLER VOYAGER 2005  Service Manual STANDARD PROCEDURE - INTAKE MANIFOLD
VACUUM PORT REPAIR
The composite intake manifold vacuum ports can
be repaired. Although, if the manifold plenum cham-
ber is damaged or cracked, the manifold must