battery CHRYSLER VOYAGER 2005 Service Manual

CHRYSLER VOYAGER 2005 Service Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Service Manual

Page 1203 of 2339

CHRYSLER VOYAGER 2005  Service Manual CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is
leaking between adjacent cylinders, follow the proce-
dures in Cylinder Compression Pressure Test (Refer
to 9 - ENGI

Page 1205 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Install rocker arms. (Refer to 9 - ENGINE/
CYLINDER HEAD/ROCKER ARMS - INSTALLA-
TION)
(6) Install camshafts. (Refer to 9 - ENGINE/CYL-
INDER HEAD/CAMSHAFT(S) - INSTALLATION).
(7) Install cylinder

Page 1232 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Screw oil filter (Fig. 88) on until the gasket
contacts base. Tighten to 12 N´m (105 in. lbs.).
OIL PAN
REMOVAL
(1) Disconnect negative battery cable.
(2) Raise vehicle on hoist and drain engine

Page 1233 of 2339

CHRYSLER VOYAGER 2005  Service Manual (1) Apply3-4mmdiameter bead of MOPARt
Engine RTV around the perimeter of the oil pan
flange, 1 mm away from the chamfer on the inner
edge of the oil pan (Fig. 92).
(2) Position oil pan on bedplate.
(3

Page 1237 of 2339

CHRYSLER VOYAGER 2005  Service Manual INTAKE MANIFOLD
DESCRIPTION
The intake manifold is a two piece aluminum cast-
ing (Fig. 105) that attaches to the cylinder head with
fasteners. The manifold is a long branch design to
enhance low and

Page 1238 of 2339

CHRYSLER VOYAGER 2005  Service Manual (9) Disconnect throttle and speed control (if
equipped) cables from throttle lever and bracket.
(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/
THROTTLE CONTROL CABLE - REMOVAL)
(10) Remove the EGR tube. (

Page 1243 of 2339

CHRYSLER VOYAGER 2005  Service Manual (16) Inserta6mmAllen wrench into the hexagon
opening located on the top plate of the belt tensioner
pulley (Fig. 121). Rotate the top plateCLOCKWISE
until there is enough slack in timing belt to allow

Page 1244 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Remove crankshaft sprocket using Special
Tools 6793 and insert C-4685-C2 (Fig. 123).
CLEANING
Do Not attempt to clean a timing belt. If contami-
nation from oil, grease, or coolants have occurred,

Page 1257 of 2339

CHRYSLER VOYAGER 2005  Service Manual DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
CONDITION POSSIBLE CAUSE CORRECTION
ENGINE WILL NOT START 1. Weak battery. 1. Test battery. Charge or replace
as necessary. (Refer to 8 -
ELECTRI

Page 1261 of 2339

CHRYSLER VOYAGER 2005  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
OIL CONSUMPTION OR SPARK
PLUGS FOULED1. PCV system malfunction. 1. Check system and repair as
necessary. (Refer to 25 -
EMISSIONS CONTROL/
EVAPORATIVE EMISSIONS/PC