oil change CHRYSLER VOYAGER 2005 Repair Manual
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Page 2226 of 2339

²The upper bolt at the rear of the compressor.
²The lower bolt at the rear of the compressor.
(4) Connect the wire harness connector to the com-
pressor clutch coil wire connector.
(5) Install the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(6) Lower the vehicle.
(7) Remove the tape or plugs from the suction and
discharge line fittings and the compressor ports.
(8) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them and a new gasket
onto the suction and discharge line fittings.
(9) Connect the A/C suction line and the A/C dis-
charge line to the A/C compressor.
(10) Install the nut that secures the A/C suction
line and the A/C discharge line to the A/C compres-
sor. Tighten the nuts to 23 N´m (17 ft. lbs.).
(11) Reconnect the negative battery cable.
(12) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(13) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
A/C COMPRESSOR MOUNTING BRACKET -
2.4L ENGINE
(1) Position the compressor mounting bracket onto
the engine.
(2) Install the four bolts that secure the compres-
sor mounting bracket to the engine. Tighten the bolts
to 54 N´m (40 ft. lbs.).
(3) Reinstall the A/C compressor onto the mount-
ing bracket (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING/COMPRESSOR -
INSTALLATION).
A/C CONDENSER
DESCRIPTION
The A/C condenser is located in the front of the
engine compartment behind the front fascia. The A/C
condenser is a heat exchanger that allows the high-
pressure refrigerant gas being discharged by the A/C
compressor to give up its heat to the air passing over
the condenser fins, which causes the refrigerant to
cool and change to a liquid state.The A/C condenser may be removed for service
without removing the radiator and cooling fan from
the vehicle.
The A/C condenser for vehicles equipped with the
2.4L/3.3L/3.8L engines are equipped with an integral
automatic transmission cooler and mounting provi-
sions.
OPERATION
When air passes through the fins of the A/C con-
denser, the high-pressure refrigerant gas within the
A/C condenser gives up its heat. The refrigerant then
condenses as it leaves the A/C condenser and
becomes a high-pressure liquid. The volume of air
flowing over the condenser fins is critical to the
proper cooling performance of the A/C system. There-
fore, it is important that there are no objects placed
in front of the radiator grille openings at the front of
the vehicle or foreign material on the condenser fins
that might obstruct proper air flow. Also, any factory-
installed air seals or shrouds must be properly rein-
stalled following radiator or A/C condenser service.
The A/C condenser cannot be repaired and, if
faulty or damaged, it must be replaced.
Fig. 7 A/C Condenser ± 2.4L/3.3L/3.8L Engines
1 - A/C CONDENSER
2 - AUTO TRANS COOLER TAPPING BLOCK
3 - UPPER CONDENSER MOUNTING BRACKET (2)
4 - RADIATOR
5 - LOWER CONDENSER MOUNTING BRACKET (2)
RSPLUMBING - FRONT24-75
A/C COMPRESSOR (Continued)
Page 2234 of 2339

(13) Install plugs in, or tape over the opened suc-
tion line and liquid line fittings and both expansion
valve ports.
(14) Remove the two screws that secure the A/C
expansion valve to the evaporator tube tapping plate.
(15) On RG models, disconnect the HVAC wire
harness connector from the evaporator temperature
sensor.
(16) Remove the A/C expansion valve from the
evaporator inlet and outlet tube fittings.
(17) Remove the seals from the evaporator inlet
and outlet tube fittings and discard.
(18) Install plugs in, or tape over the opened evap-
orator inlet and outlet tube fittings and both expan-
sion valve ports.
(19) On RG models, remove the evaporator tem-
perature sensor retainer and evaporator temperature
sensor from the A/C expansion valve, if required.
INSTALLATION
NOTE: Any grease removed with the evaporator
temperature sensor must be replaced. Failure to do
so could result in poor A/C performance.
(1) On RG models, install the evaporator tempera-
ture sensor and retainer onto the A/C expansion
valve, if removed.
(2) Remove the tape or plugs from the evaporator
inlet and outlet tube fittings and both ports on the
back of the A/C expansion valve.(3) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the evaporator
inlet and outlet tube fittings.
(4) Position the A/C expansion valve onto the evap-
orator inlet and outlet tube fittings.
(5) Install the two screws that secure the A/C
expansion valve to the evaporator tube tapping plate
plate. Tighten the screws to 11 N´m (97 in. lbs.).
(6) On RG models, connect the HVAC wire harness
connector to the evaporator temperature sensor.
(7) Remove the tape or plugs from the front liquid
line rear section and suction line fittings for the
expansion valve and both ports on the front of the
expansion valve.
(8) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the front liquid
line rear section and suction line fittings for the
expansion valve.
(9) Connect the liquid line and suction line fittings
to the expansion valve.
(10) Install the nut that secures the suction line
and liquid line fittings to the stud on the expansion
valve. Tighten the nut to 23 N´m (17 ft. lbs.).
(11) Remove the tape or plugs from the liquid line
rear section fitting and the receiver/drier outlet port.
(12) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the liquid line fitting.
(13) Connect the liquid line fitting to the receiver/
drier outlet port.
(14) Install the screw that secures the liquid line
fitting to the receiver/drier. Tighten the screw to 11
N´m (97 in. lbs.).
(15) Connect the wire harness connector to the A/C
pressure transducer.
(16) Connect the drain tube to the wiper module
drain on the right side of the engine compartment.
(17) Install the air cleaner housing.
(18) Reconnect the battery negative cable.
(19) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(20) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
HEATER CORE
DESCRIPTION
The heater core is located in the distribution hous-
ing, which is attached to the HVAC housing, behind
the instrument panel. It is a heat exchanger made of
rows of tubes and fins. One end of the core is fitted
with a molded plastic tank, which includes integral
Fig. 16 A/C Expansion Valve - LHD Shown, RHD
Typical
1 - A/C PRESSURE TRANSDUCER
2 - EVAPORATOR TEMPERATURE SENSOR (RG ONLY)
3 - A/C EXPANSION VALVE
4 - SUCTION LINE
5 - HIGH SIDE SERVICE PORT
6 - LIQUID LINE
RSPLUMBING - FRONT24-83
EXPANSION VALVE (Continued)
Page 2275 of 2339

The following is a list of the monitored compo-
nents:
²Catalyst Monitor
²Comprehensive Components
²EGR (if equipped)
²Fuel Control (rich/lean)
²Oxygen Sensor Monitor
²Oxygen Sensor Heater Monitor
²Purge
²Misfire
²Natural Vacuum Leak Detection (NVLD)
COMPREHENSIVE COMPONENTS
Along with the major monitors, OBD II requires
that the diagnostic system monitor any component
that could affect emissions levels. In many cases,
these components were being tested under OBD I.
The OBD I requirements focused mainly on testing
emissions-related components for electrical opens and
shorts.
However, OBD II also requires that inputs from
powertrain components to the PCM be tested for
rationality, and that outputs to powertrain compo-
nents from the PCM be tested forfunctionality.
Methods for monitoring the various Comprehensive
Component monitoring include:
(1) Circuit Continuity
²Open
²Shorted high
²Shorted to ground
(2) Rationality or Proper Functioning
²Inputs tested for rationality
²Outputs tested for functionality
NOTE: Comprehensive component monitors are
continuous. Therefore, enabling conditions do not
apply. All will set a DTC and illuminate the MIL in 1-
trip.
Input RationalityÐWhile input signals to the
PCM are constantly being monitored for electrical
opens and shorts, they are also tested for rationality.
This means that the input signal is compared against
other inputs and information to see if it makes sense
under the current conditions.
PCM sensor inputs that are checked for rationality
include:
²Manifold Absolute Pressure (MAP) Sensor
²Oxygen Sensor (O2S) (slow response)
²Engine Coolant Temperature (ECT) Sensor
²Camshaft Position (CMP) Sensor
²Vehicle Speed Sensor
²Crankshaft Position (CKP) Sensor
²Intake Air Temperature (IAT) Sensor
²Throttle Position (TPS) Sensor
²Ambient/Battery Temperature Sensors
²Power Steering Switch²Oxygen Sensor Heater
²Engine Controller
²Brake Switch
²Natural Vacuum Leak Detection (NVLD)
²P/N Switch
²Trans Controls
Output FunctionalityÐPCM outputs are tested
for functionality in addition to testing for opens and
shorts. When the PCM provides a voltage to an out-
put component, it can verify that the command was
carried out by monitoring specific input signals for
expected changes. For example, when the PCM com-
mands the Idle Air Control (IAC) Motor to a specific
position under certain operating conditions, it expects
to see a specific (target) idle speed (RPM). If it does
not, it stores a DTC.
PCM outputs monitored for functionality include:
²Fuel Injectors
²Ignition Coils
²Torque Converter Clutch Solenoid
²Idle Air Control
²Purge Solenoid
²EGR Solenoid
²Radiator Fan Control
²Trans Controls
OXYGEN SENSOR (O2S) MONITOR
DESCRIPTIONÐEffective control of exhaust
emissions is achieved by an oxygen feedback system.
The most important element of the feedback system
is the O2S. The O2S is located in the exhaust path.
Once it reaches operating temperature 300É to 350ÉC
(572É to 662ÉF), the sensor generates a voltage that
is inversely proportional to the amount of oxygen in
the exhaust. When there is a large amount of oxygen
in the exhaust caused by a lean condition, misfire or
exhaust leak, the sensor produces a low voltage,
below 450 mV. When the oxygen content is lower,
caused by a rich condition, the sensor produces a
higher voltage, above 450mV.
The information obtained by the sensor is used to
calculate the fuel injector pulse width. The PCM is
programmed to maintain the optimum air/fuel ratio.
At this mixture ratio, the catalyst works best to
remove hydrocarbons (HC), carbon monoxide (CO)
and nitrous oxide (NOx) from the exhaust.
The O2S is also the main sensing element for the
EGR, Catalyst and Fuel Monitors, and purge.
The O2S may fail in any or all of the following
manners:
²Slow response rate (Big Slope)
²Reduced output voltage (Half Cycle)
²Heater Performance
Slow Response Rate (Big Slope)ÐResponse rate
is the time required for the sensor to switch from
lean to rich signal output once it is exposed to a
25 - 2 EMISSIONS CONTROLRS
EMISSIONS CONTROL (Continued)
Page 2276 of 2339

richer than optimum A/F mixture or vice versa. As
the PCM adjusts the air/fuel ratio, the sensor must
be able to rapidly detect the change. As the sensor
ages, it could take longer to detect the changes in the
oxygen content of the exhaust gas. The rate of
change that an oxygen sensor experiences is called
'Big Slope'. The PCM checks the oxygen sensor volt-
age in increments of a few milliseconds.
Reduced Output Voltage (Half Cycle)ÐThe
output voltage of the O2S ranges from 0 to 1 volt. A
good sensor can easily generate any output voltage in
this range as it is exposed to different concentrations
of oxygen. To detect a shift in the A/F mixture (lean
or rich), the output voltage has to change beyond a
threshold value. A malfunctioning sensor could have
difficulty changing beyond the threshold value. Many
times the condition is only temporey and the sensor
will recover. Under normal conditions the voltage sig-
nal surpasses the threshold, and a counter is incre-
mented by one. This is called the Half Cycle Counter.
Heater PerformanceÐThe heater is tested by a
separate monitor. Refer to the Oxygen Sensor Heater
Monitor.
OPERATIONÐAs the Oxygen Sensor signal
switches, the PCM monitors the half cycle and big
slope signals from the oxygen sensor. If during the
test neither counter reaches a predetermined value, a
malfunction is entered and a Freeze Frame is stored.
Only one counter reaching its predetermined value is
needed for the monitor to pass.
The Oxygen Sensor Signal Monitor is a two trip
monitor that is tested only once per trip. When the
Oxygen Sensor fails the test in two consecutive trips,
the MIL is illuminated and a DTC is set. The MIL is
extinguished when the Oxygen Sensor monitor
passes in three consecutive trips. The DTC is erased
from memory after 40 consecutive warm-up cycles
without test failure.
Enabling ConditionsÐThe following conditions
must typically be met for the PCM to run the oxygen
sensor monitor:
²Battery voltage
²Engine temperature
²Engine run time
²Engine run time at a predetermined speed
²Engine run time at a predetermined speed and
throttle opening
²Transmission in gear (automatic only)
²Fuel system in Closed Loop
²Long Term Adaptive (within parameters)
²Power Steering Switch in low PSI (no load)
²Engine at idle
²Fuel level above 15%
²Ambient air temperature
²Barometric pressure²Engine RPM within acceptable range of desired
idle
²Closed throttle speed
Pending ConditionsÐThe Task Manager typi-
cally does not run the Oxygen Sensor Signal Monitor
if overlapping monitors are running or the MIL is
illuminated for any of the following:
²Misfire Monitor
²Front Oxygen Sensor and Heater Monitor
²MAP Sensor
²Vehicle Speed Sensor
²Engine Coolant Temperature Sensor
²Throttle Position Sensor
²Engine Controller Self Test Faults
²Cam or Crank Sensor
²Injector and Coil
²Idle Air Control Motor
²EVAP Electrical
²EGR Solenoid Electrical
²Intake Air Temperature
²5 Volt Feed
ConflictÐThe Task Manager does not run the
Oxygen Sensor Monitor if any of the following condi-
tions are present:
²A/C ON (A/C clutch cycling temporarily sus-
pends monitor)
²Purge flow in progress
²Ethenal content learn is taking place and the
ethenal used once flag is set
SuspendÐThe Task Manager suspends maturing
a fault for the Oxygen Sensor Monitor if an of the fol-
lowing are present:
²Oxygen Sensor Heater Monitor, Priority 1
²Misfire Monitor, Priority 2
OXYGEN SENSOR HEATER MONITOR (NGC)
DESCRIPTIONÐIf the Oxygen sensor (O2S) DTC
as well as a O2S heater DTC is present, the O2S
Heater DTC MUST be repaired first. After the O2S
Heater is repaired, verify that the sensor circuit is
operating correctly.
The voltage reading taken from the O2S are very
temperature sensitive. The readings taken from the
O2S are not accurate below 300 degrees C. Heating
the O2S is done to allow the engine controller to shift
to closed loop control as soon as possible. The heating
element used to heat the O2S must be tested to
ensure that it is heating the sensor properly. Starting
with the introduction on the NGC module the strat-
egy for checking the heater circuit has changed. The
heater resistance is checked by the NGC almost
immediately after the engine is started. The same
O2S heater return pin used to read the heater resis-
tance is capable of detecting an open circuit, a
shorted high or shorted low condition.
RSEMISSIONS CONTROL25-3
EMISSIONS CONTROL (Continued)
Page 2307 of 2339

CABLE END CLEANING ANDLUBRICATION - STANDARD
PROCEDURE ......................... 5-65
CABLE RESISTANCE, SPECIFICATIONS - SPARK PLUG ......................... 8I-2
CABLES - ADJUSTMENT, PARKING BRAKE .............................. 5-65
CABLES - DESCRIPTION, BATTERY .......8F-16
CABLES - OPERATION, BATTERY ........8F-17
CABLES, DIAGNOSIS AND TESTING - BATTERY ........................... 8F-17
CALIBRATION, STANDARD PROCEDURE - A/C-HEATER CONTROL ................24-19
CALIBRATION, STANDARD PROCEDURE - COMPASS ........................... 8M-4
CALIPER - CLEANING ..............5-25,5-29
CALIPER - INSPECTION ............5-25,5-29
CALIPER - INSTALLATION, REAR DISC BRAKE .............................. 5-30
CALIPER - REMOVAL, REAR DISC BRAKE .............................. 5-28
CALIPER ADAPTER - INSTALLATION, FRONT DISC BRAKE ................... 5-31
CALIPER ADAPTER - REMOVAL, FRONT DISC BRAKE ......................... 5-31
CALIPER (CONTINENTAL TEVES BRAKES) - INSTALLATION, FRONT
DISC BRAKE ......................... 5-27
CALIPER (CONTINENTAL TEVES BRAKES) - REMOVAL, FRONT DISC
BRAKE .............................. 5-24
CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) -
ASSEMBLY ............................ 5-25
CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) -
DISASSEMBLY ........................ 5-24
CALIPER GUIDE PINS (TRW BRAKES) - INSTALLATION, DISC BRAKE ............5-32
CALIPER GUIDE PINS (TRW BRAKES) - REMOVAL, DISC BRAKE ................5-31
CALIPER PISTON AND SEAL - ASSEMBLY ...................... 5-26,5-30
CALIPER PISTON AND SEAL - DISASSEMBLY .................... 5-24,5-28
CALIPER (TRW BRAKES) - INSTALLATION, FRONT DISC BRAKE ......5-27
CALIPER (TRW BRAKES) - REMOVAL, FRONT DISC BRAKE ................... 5-24
CAMSHAFT & BEARINGS (IN BLOCK) - DESCRIPTION ....................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - INSPECTION ........................ 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - INSTALLATION ....................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - OPERATION ......................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - REMOVAL .......................... 9-118
CAMSHAFT END PLAY - STANDARD PROCEDURE, MEASURING ..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-29
CAMSHAFT OIL SEAL(S) - REMOVAL ......9-28
CAMSHAFT POSITION SENSOR - DESCRIPTION ......................... 8I-4
CAMSHAFT POSITION SENSOR - OPERATION .......................... 8I-4
CAMSHAFT SPROCKET - INSTALLATION, TIMING CHAIN ....................... 9-160
CAMSHAFT SPROCKET - REMOVAL, TIMING CHAIN ....................... 9-159
CAMSHAFT SPROCKETS - INSTALLATION . . 9-67
CAMSHAFT SPROCKETS - REMOVAL ......9-66
CAMSHAFT(S) - CLEANING ..............9-30
CAMSHAFT(S) - DESCRIPTION ...........9-29
CAMSHAFT(S) - INSPECTION ............9-30
CAMSHAFT(S) - INSTALLATION ..........9-31
CAMSHAFT(S) - OPERATION .............9-29
CAMSHAFT(S) - REMOVAL ..............9-30
CANISTER - DESCRIPTION, VAPOR ......25-19
CANISTER - INSTALLATION, REAR EVAP . . 25-21
CANISTER - OPERATION, VAPOR ........25-19
CANISTER - REMOVAL, REAR EVAP ......25-20
CAP - DESCRIPTION, FUEL FILLER .......25-13
CAP - DESCRIPTION, RADIATOR PRESSURE .......................... 7-27
CAP - INSTALLATION, INSTRUMENT PANEL RIGHT END ................... 23-72CAP - OPERATION, FUEL FILLER
........25-13
CAP - OPERATION, RADIATOR PRESSURE .......................... 7-27
CAP - REMOVAL, INSTRUMENT PANEL RIGHT END ......................... 23-72
CAP TESTING - DIAGNOSIS AND TESTING, COOLING SYSTEM
PRESSURE .......................... 7-28
CAP TO FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR .....7-28
CAPACITIES - SPECIFICATIONS, FLUID ......0-6
CARE, CLEANING - WHEEL AND WHEEL TRIM .............................. 22-19
CARGO - INSTALLATION, AWD, HEAVY DUTY ............................... 2-36
CARGO - INSTALLATION, SPRING ........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING ............2-40
CARPET INSERT - FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR
TUB ............................... 23-98
CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR TUB ....23-98
CARPET TRIM RING AND COVER - FOLD-IN-FLOOR - INSTALLATION ........23-84
CARPET TRIM RING AND COVER - FOLD-IN-FLOOR - REMOVAL ............23-84
CARPETS - FOLD-IN-FLOOR - INSTALLATION ....................... 23-83
CARPETS - FOLD-IN-FLOOR - REMOVAL . . 23-82
CARPETS AND FLOOR MATS - INSTALLATION ....................... 23-81
CARPETS AND FLOOR MATS - REMOVAL . 23-81
CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB .......23-96
CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB ...........23-95
CARRIER ASSEMBLY - DESCRIPTION, BALANCE SHAFTS ..................... 9-71
CARRIER ASSEMBLY - INSTALLATION, BALANCE SHAFTS ..................... 9-73
CARRIER ASSEMBLY - OPERATION, BALANCE SHAFTS ..................... 9-71
CARRIER ASSEMBLY - REMOVAL, BALANCE SHAFTS ..................... 9-71
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION ....11-6
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION .....11-4
CATALYTIC CONVERTER - REMOVAL ......11-5
CAUTION, A/C SYSTEM ................24-66
CAUTION, DESCRIPTION .................5-4
CAUTION, DESCRIPTION ...............19-37
CAUTION, OPERATION .................5-90
CAUTION, SENSOR - TPM ..............22-11
CAUTIONS, WARNING - WARNINGS . 19-10,19-26
CD CHANGER - DESCRIPTION ..........8A-11
CD CHANGER - INSTALLATION ..........8A-11
CD CHANGER - OPERATION ............8A-11
CD CHANGER - REMOVAL .............8A-11
CENTER - DESCRIPTION, ELECTRONIC VEHICLE INFO ....................... 8M-7
CENTER - INSTALLATION, MESSAGE ......8M-1
CENTER - OPERATION, ELECTRONIC VEHICLE INFO ....................... 8M-7
CENTER - REMOVAL, MESSAGE .........8M-1
CENTER BEZEL - INSTALLATION, INSTRUMENT PANEL .................. 23-72
CENTER BEZEL - REMOVAL, INSTRUMENT PANEL .................. 23-71
CENTER BEZEL OUTLETS, INSTALLATION - FRONT ............................ 24-45
CENTER BEZEL OUTLETS, REMOVAL - FRONT ............................. 24-44
CENTER CONSOLE LAMP - INSTALLATION ....................... 8L-21
CENTER CONSOLE LAMP - REMOVAL ....8L-21
CENTER CONSOLE LAMP SWITCH - INSTALLATION ....................... 8L-21
CENTER CONSOLE LAMP SWITCH - REMOVAL .......................... 8L-21
CENTER, DIAGNOSIS AND TESTING - ELECTRONIC VEHICLE INFORMATION .....8M-8
CENTER HIGH MOUNTED STOP LAMP - INSTALLATION ........................ 8L-6
CENTER HIGH MOUNTED STOP LAMP - REMOVAL ........................... 8L-6CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION .................. 8L-6
CENTER HIGH MOUNTED STOP LAMP UNIT - REMOVAL ..................... 8L-6
CENTER HINGE - INSTALLATION .........23-24
CENTER HINGE - REMOVAL ............23-24
CENTER LAP BELT - FOLD-IN-FLOOR - INSTALLATION, SEAT BELT ............23-157
CENTER LAP BELT - FOLD-IN-FLOOR - REMOVAL, SEAT BELT ................23-157
CENTER PROGRAMMING, STANDARD PROCEDURE - ELECTRONIC VEHICLE
INFORMATION ....................... 8M-8
CENTER STRIKER - INSTALLATION .......23-28
CENTER STRIKER - REMOVAL ..........23-28
CENTERING - STANDARD PROCEDURE, CLOCKSPRING ...................... 8O-11
CHAIN AND CAMSHAFT SPROCKET - INSTALLATION, TIMING ................9-160
CHAIN AND CAMSHAFT SPROCKET - REMOVAL, TIMING ................... 9-159
CHAIN COVER - INSTALLATION, TIMING . . 9-157
CHAIN COVER - REMOVAL, TIMING ......9-156
CHAIN WEAR - STANDARD PROCEDURE, MEASURING TIMING .................. 9-155
CHANGE - STANDARD PROCEDURE, ENGINE OIL AND FILTER ...........9-139,9-54
CHANGER - DESCRIPTION, CD ..........8A-11
CHANGER - INSTALLATION, CD .........8A-11
CHANGER - OPERATION, CD ............8A-11
CHANGER - REMOVAL, CD ..............8A-11
CHANNEL - INSTALLATION, WATER .....23-174
CHANNEL - REMOVAL, WATER .........23-174
CHARGE LEVEL TEST, DIAGNOSIS AND TESTING - SYSTEM ................... 24-67
CHARGE, STANDARD PROCEDURE - REFRIGERANT SYSTEM ...............24-71
CHARGING, STANDARD PROCEDURE - CONVENTIONAL BATTERY ..............8F-11
CHARGING, STANDARD PROCEDURE - SPIRAL PLATE BATTERY ...............8F-10
CHARGING SYSTEM - DESCRIPTION .....8F-21
CHARGING SYSTEM - OPERATION .......8F-21
CHARTS - DIAGNOSIS AND TESTING, STEERING SYSTEM DIAGNOSIS ..........19-3
CHARTS - SPECIFICATIONS, COLOR CODE ............................. 23-100
CHECK - DIAGNOSIS AND TESTING, COOLING SYSTEM FLOW ................7-3
CHECK - DIAGNOSIS AND TESTING, EXHAUST SYSTEM RESTRICTION .........11-2
CHECK - STANDARD PROCEDURE, COOLANT LEVEL .......................7-4
CHECK - STANDARD PROCEDURE, ENGINE OIL LEVEL ................... 9-140
CHECK, STANDARD PROCEDURE - ENGINE OIL LEVEL .................... 9-54
CHECK, STANDARD PROCEDURE - FLUID LEVEL AND CONDITION .........21-230,21-82
CHECK STRAP - INSTALLATION .........23-15
CHECK STRAP - REMOVAL .............23-15
CHECKING - STANDARD PROCEDURE, BRAKE FLUID LEVEL ................... 5-33
CHECKING - STANDARD PROCEDURE, POWER STEERING FLUID LEVEL ........19-44
CHECKING BATTERY ELECTROLYTE LEVEL, STANDARD PROCEDURE .........8F-14
CHECKING ENGINE OIL PRESSURE - DIAGNOSIS AND TESTING ..............9-53
CHECKING POWER STEERING BELT TENSION - STANDARD PROCEDURE .......7-8
CHILD RESTRAINT ANCHOR - DESCRIPTION ........................ 8O-9
CHILD RESTRAINT ANCHOR - OPERATION ......................... 8O-10
CHILD SEAT - INSTALLATION, QUAD ....23-106
CHILD SEAT - REMOVAL, QUAD ........23-106
CHILD SEAT MODULE, BENCH SEAT - REMOVAL ......................... 23-104
CHIME SYSTEM - DIAGNOSIS AND TESTING ............................ 8B-2
CHIME/BUZZER - DESCRIPTION ..........8B-1
CHIME/BUZZER - OPERATION ............8B-1
CHIME/BUZZER - WARNING .............8B-2
CHIME/THERMISTOR - DESCRIPTION .....8N-8
CHIME/THERMISTOR - INSTALLATION .....8N-9
CHIME/THERMISTOR - OPERATION .......8N-8
CHIME/THERMISTOR - REMOVAL ........8N-8
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2312 of 2339

DOOR WEATHERSTRIP - INSTALLATION,SLIDING ........................... 23-168
DOOR WEATHERSTRIP - REMOVAL, FRONT ............................ 23-168
DOOR WEATHERSTRIP - REMOVAL, SLIDING ........................... 23-168
DOSING PUMP - DESCRIPTION, FUEL . . . 24-117
DOSING PUMP - INSTALLATION, FUEL . . . 24-117
DOSING PUMP - OPERATION, FUEL .....24-117
DOSING PUMP - REMOVAL, FUEL ......24-117
DOWNSTREAM 1/2 - 2.4/3.3/3.8L - REMOVAL .......................... 14-38
DOWNSTREAM 2/1, 2.4/3.3/3.8L - INSTALLATION ....................... 14-39
D-PILLAR TRIM PANEL - INSTALLATION, LEFT .............................. 23-94
D-PILLAR TRIM PANEL - INSTALLATION, RIGHT ............................. 23-98
D-PILLAR TRIM PANEL - REMOVAL, LEFT .............................. 23-94
D-PILLAR TRIM PANEL - REMOVAL, RIGHT ............................. 23-97
DRAIN TUBE - INSTALLATION ..........23-172
DRAIN TUBE - REMOVAL .............23-172
DRAINCOCK - INSTALLATION, RADIATOR . . . 7-27
DRAINCOCK - REMOVAL, RADIATOR ......7-27
DRAINING - STANDARD PROCEDURE, COOLING SYSTEM .....................7-4
DRAINING FUEL TANK - STANDARD PROCEDURE ......................... 14-2
DRAW TEST, STANDARD PROCEDURE - IGNITION-OFF ....................... 8F-13
DRB III TSTATE DISPLAY TEST MODE,
OPERATION ......................... 25-10
DRIER - DESCRIPTION, RECEIVER .......24-92
DRIER - INSTALLATION, RECEIVER ......24-93
DRIER - OPERATION, RECEIVER .........24-92
DRIER - REMOVAL, RECEIVER ..........24-92
DRIVE - ASSEMBLY, FINAL .......21-224,21-78
DRIVE - DESCRIPTION, FINAL ....21-219,21-74
DRIVE - DESCRIPTION, FLEX ...........8N-55
DRIVE - DISASSEMBLY, FINAL ....21-220,21-75
DRIVE - INSTALLATION, FLEX ..........8N-56
DRIVE - OPERATION, FINAL ......21-220,21-75
DRIVE - OPERATION, FLEX .............8N-55
DRIVE - REMOVAL, FLEX ..............8N-55
DRIVE BELT - DIAGNOSIS AND TESTING, ACCESSORY ..........................7-7
DRIVE BELT TENSION, SPECIFICATIONS - ACCESSORY ..........................7-5
DRIVE BELTS - 2.4L - ADJUSTMENTS .....7-10
DRIVE BELTS - 2.4L - INSTALLATION .......7-9
DRIVE BELTS - 2.4L - REMOVAL ..........7-9
DRIVE BELTS - 3.3/3.8L - INSTALLATION . . . 7-12
DRIVE BELTS - 3.3/3.8L - REMOVAL ......7-11
DRIVE BELTS - CLEANING ...............7-8
DRIVE BELTS - INSPECTION ..............7-8
DRIVE UNIT - DESCRIPTION, LOWER ....8N-53
DRIVE UNIT - INSTALLATION, LOWER ....8N-54
DRIVE UNIT - OPERATION, LOWER ......8N-53
DRIVE UNIT - REMOVAL, LOWER .......8N-53
DRIVE UNIT TRACK & RACK - DESCRIPTION, LOWER ................8N-57
DRIVE UNIT TRACK & RACK - INSTALLATION, LOWER ...............8N-58
DRIVE UNIT TRACK & RACK - OPERATION, LOWER .................. 8N-57
DRIVE UNIT TRACK & RACK - REMOVAL, LOWER ................... 8N-57
DRIVELINE MODULE FLUIDS - DESCRIPTION, AWD REAR ...............0-6
DRIVER AIRBAG - DESCRIPTION ........8O-16
DRIVER AIRBAG - INSTALLATION .......8O-18
DRIVER AIRBAG - OPERATION ..........8O-16
DRIVER AIRBAG - REMOVAL ...........8O-17
DRIVER HEATED SEAT SWITCH, DIAGNOSIS AND TESTING ..............8G-9
DRIVER SEAT SWITCH, DIAGNOSIS AND TESTING ........................... 8N-34
DRIVING CLUTCHES - DESCRIPTION ....21-219,
21-74
DRIVING CLUTCHES - OPERATION . 21-219,21-74
DROP - STANDARD PROCEDURE, TESTING FOR A VOLTAGE ...........8W-01-10
DRUM - INSTALLATION .................5-32
DRUM - REMOVAL .................... 5-32
DRUM BRAKE - INSTALLATION, SUPPORT PLATE ...................... 5-61DRUM BRAKE - REMOVAL, SUPPORT
PLATE .............................. 5-61
DRUM BRAKE AUTOMATIC ADJUSTER - DIAGNOSIS AND TESTING ..............5-14
DRUM BRAKE SHOE LINING - INSPECTION, REAR .................... 5-22
DRUM BRAKE SHOES - ADJUSTMENT, REAR ............................... 5-23
DRUM BRAKE SHOES - INSTALLATION, REAR ............................... 5-22
DRUM BRAKE SHOES - REMOVAL, REAR . . 5-19
DRUM BRAKES (REAR) - DESCRIPTION ....5-13
DUAL ZONE, DESCRIPTION - MANUAL .....24-2
DUAL ZONE, OPERATION - MANUAL ......24-5
DUCT - INSTALLATION, DEFROSTER .....24-50
DUCT - INSTALLATION, DISTRIBUTION . . . 24-57
DUCT - INSTALLATION, REAR FLOOR HEAT .............................. 24-63
DUCT - REMOVAL, DEFROSTER .........24-49
DUCT - REMOVAL, DISTRIBUTION .......24-57
DUCT - REMOVAL, REAR FLOOR HEAT . . . 24-63
DUCTS - INSTALLATION, FLOOR DISTRIBUTION ....................... 24-50
DUCTS - INSTALLATION, INSTRUMENT PANEL ............................. 24-55
DUCTS - INSTALLATION, INSTRUMENT PANEL DEMISTER .................... 24-54
DUCTS - REMOVAL, FLOOR DISTRIBUTION ....................... 24-50
DUCTS - REMOVAL, INSTRUMENT PANEL .............................. 24-55
DUCTS - REMOVAL, INSTRUMENT PANEL DEMISTER .................... 24-54
DUTY, CARGO - INSTALLATION, AWD, HEAVY.............................. 2-36
DUTY, CARGO - REMOVAL, AWD, HEAVY . . . 2-36
DVD PLAYER - DESCRIPTION ...........8A-12
DVD PLAYER - INSTALLATION ..........8A-12
DVD PLAYER - REMOVAL ..............8A-12
ELECTRIC BACKLIGHT (EBL) SYSTEM, DIAGNOSIS AND TESTING ..............8G-2
ELECTROLYTE LEVEL, STANDARD PROCEDURE - CHECKING BATTERY ......8F-14
ELECTRONIC VARIABLE BRAKE PROPORTIONING - DESCRIPTION ........5-88
ELECTRONIC VARIABLE BRAKE PROPORTIONING - OPERATION ..........5-89
ELECTRONIC VEHICLE INFO CENTER - DESCRIPTION ........................ 8M-7
ELECTRONIC VEHICLE INFO CENTER - OPERATION ......................... 8M-7
ELECTRONIC VEHICLE INFORMATION CENTER, DIAGNOSIS AND TESTING ......8M-8
ELECTRONIC VEHICLE INFORMATION CENTER PROGRAMMING, STANDARD
PROCEDURE ......................... 8M-8
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES - STANDARD
PROCEDURE ......................8W -01-8
ELEMENT - INSTALLATION, AIR CLEANER ....................... 9-101,9-24
ELEMENT - REMOVAL, AIR CLEANER . 9-101,9-24
ELEMENTS - DESCRIPTION, HEATED SEAT .............................. 8G-11
ELEMENTS - OPERATION, HEATED SEAT . . 8G-11
ELEMENTS, DIAGNOSIS AND TESTING - HEATED SEAT ....................... 8G-11
EMISSION CONTROL INFORMATION LABEL, DESCRIPTION - VEHICLE .........25-1
END CAP - INSTALLATION, INSTRUMENT PANEL RIGHT ....................... 23-72
END CAP - REMOVAL, INSTRUMENT PANEL RIGHT ....................... 23-72
END CLEANING AND LUBRICATION - STANDARD PROCEDURE, CABLE .........5-65
END PLAY - STANDARD PROCEDURE, CRANKSHAFT ........................ 9-37
END PLAY - STANDARD PROCEDURE, MEASURING CAMSHAFT ................9-29
END PLAY - STANDARD PROCEDURE, MEASURING CRANKSHAFT .............9-128
ENGAGE ACTUATOR - DESCRIPTION ......8N-9
ENGAGE ACTUATOR - INSTALLATION .....8N-10
ENGAGE ACTUATOR - OPERATION ........8N-9
ENGAGE ACTUATOR - REMOVAL .........8N-9
ENGINE - A/C COMPRESSOR MOUNTING BRACKET, 2.4L ................. 24-74,24-75
ENGINE - CLEANING ................... 7-18ENGINE - DESCRIPTION, 2.4L/3.3L/3.8L . . . 19-52
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL ...............0-6
ENGINE - INSPECTION .................7-18
ENGINE - INSTALLATION, 2.4L .....19-47,19-50,
19-51,19-53
ENGINE - INSTALLATION, 3.3L/3.8L . 19-48,19-50, 19-52,19-53
ENGINE - REMOVAL, 2.4L . . . 19-46,19-49,19-51, 19-52
ENGINE - REMOVAL, 3.3L/3.8L ....19-46,19-49,
19-51,19-52
ENGINE - SPECIFICATIONS, 2.4L .........9-16
ENGINE 2.4L - DESCRIPTION .............9-3
ENGINE 3.3/3.8L - DESCRIPTION .........9-78
ENGINE ASSEMBLY - INSTALLATION . . 9-14,9-91
ENGINE ASSEMBLY - REMOVAL ......9-12,9-88
ENGINE BLOCK - CLEANING ........9-115,9-37
ENGINE BLOCK - DESCRIPTION .....9-115,9-36
ENGINE BLOCK - INSPECTION ......9-115,9-37
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-20
ENGINE BLOCK HEATER - INSTALLATION . . . 7-21
ENGINE BLOCK HEATER - OPERATION .....7-20
ENGINE BLOCK HEATER - REMOVAL ......7-21
ENGINE BLOCK HEATER TESTING - DIAGNOSIS AND TESTING ..............7-21
ENGINE COOLANT - DESCRIPTION ........7-19
ENGINE COOLANT - DESCRIPTION .........0-3
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - DESCRIPTION ..........7-21
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - INSTALLATION ..........7-21
ENGINE COOLANT TEMPERATURE SENSOR - 2.4L - REMOVAL .............7-21
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - DESCRIPTION .......7-21
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - INSTALLATION .......7-23
ENGINE COOLANT TEMPERATURE SENSOR - 3.3/3.8L - REMOVAL ..........7-21
ENGINE COOLANT THERMOSTAT - 2.4L - INSTALLATION ........................ 7-24
ENGINE COOLANT THERMOSTAT - 2.4L - REMOVAL ........................... 7-24
ENGINE COOLANT THERMOSTAT - 3.3/3.8L - INSTALLATION ...............7-25
ENGINE COOLANT THERMOSTAT - 3.3/3.8L - REMOVAL ................... 7-24
ENGINE COOLANT THERMOSTAT - DESCRIPTION ........................ 7-23
ENGINE COOLANT THERMOSTAT - DIAGNOSIS AND TESTING ..............7-23
ENGINE COOLANT THERMOSTAT - OPERATION .......................... 7-23
ENGINE COOLING SYSTEM - DIAGNOSIS AND TESTING ........................ 7-14
ENGINE COOLING SYSTEM REQUIREMENTS, DESCRIPTION ..........24-1
ENGINE COOLING SYSTEM, WARNING ....24-65
ENGINE CORE AND OIL GALLERY PLUGS - STANDARD PROCEDURE ..........9-10,9-88
ENGINE DIAGNOSIS - INTRODUCTION - DIAGNOSIS AND TESTING ...........9-3,9-78
ENGINE DIAGNOSIS - MECHANICAL - DIAGNOSIS AND TESTING ...........9-6,9-82
ENGINE DIAGNOSIS - PERFORMANCE - DIAGNOSIS AND TESTING ...........9-4,9-80
ENGINE GASKET SURFACE PREPARATION - STANDARD
PROCEDURE ..................... 9-11,9-87
ENGINE MOUNTING - DESCRIPTION . 9-134,9-50
ENGINE OIL - DESCRIPTION, FLEXIBLE FUEL ................................0-3
ENGINE OIL - DIESEL ENGINES - DESCRIPTION .........................0-6
ENGINE OIL AND FILTER CHANGE - STANDARD PROCEDURE ...........9-139,9-54
ENGINE OIL AND LUBRICANTS - DESCRIPTION .........................0-1
ENGINE OIL LEAK INSPECTION - DIAGNOSIS AND TESTING ...........9-8,9-84
ENGINE OIL LEVEL CHECK - STANDARD PROCEDURE ........................ 9-140
ENGINE OIL LEVEL CHECK, STANDARD PROCEDURE ......................... 9-54
ENGINE OIL PRESSURE - DIAGNOSIS AND TESTING ....................... 9-138
RS INDEX11
Description Group-Page Description Group-Page Description Group-Page
Page 2314 of 2339

FILTER ADAPTER - INSTALLATION, OIL . . . 9-142
FILTER ADAPTER - REMOVAL, OIL.......9-142
FILTER CHANGE - STANDARD PROCEDURE, ENGINE OIL ..........9-139,9-54
FILTER SERVICE - STANDARD PROCEDURE, FLUID ............21-231,21-82
FINAL DRIVE - ASSEMBLY .......21-224,21-78
FINAL DRIVE - DESCRIPTION .....21-219,21-74
FINAL DRIVE - DISASSEMBLY ....21-220,21-75
FINAL DRIVE - OPERATION .......21-220,21-75
FINESSE SANDING/BUFFING & POLISHING - DESCRIPTION ...........23-101
FINISH - DESCRIPTION, BASE COAT/CLEARCOAT ................... 23-101
FIRING ORDER, SPECIFICATIONS .........8I-3
FIRST ROW - BENCH - INSTALLATION, SEAT BELT BUCKLE .................. 8O-37
FIRST ROW - BENCH - REMOVAL, SEAT BELT BUCKLE ....................... 8O-36
FIRST ROW - OUTBOARD - INSTALLATION, SEAT BELT &
RETRACTOR ........................ 8O-40
FIRST ROW - OUTBOARD - REMOVAL, SEAT BELT & RETRACTOR .............8O-39
FIRST ROW INBOARD - QUAD BUCKET - INSTALLATION, SEAT BELT BUCKLE ......8O-36
FIRST ROW INBOARD - QUAD BUCKET - REMOVAL, SEAT BELT BUCKLE .........8O-35
FITTING - CONNECTING ROD ............9-46
FITTING - PISTON RING ................9-47
FITTING - STANDARD PROCEDURE, MAIN BEARING ...................... 9-125
FITTING - STANDARD PROCEDURE, PISTON RING ....................... 9-124
FITTING - STANDARD PROCEDURE, PISTON TO CYLINDER BORE ............9-44
FITTING CONNECTING RODS - STANDARD PROCEDURE ...............9-119
FITTING DISASSEMBLY/ASSEMBLY - STANDARD PROCEDURE,
TRANSMISSION COOLER LINE QUICK
CONNECT ............................ 7-38
FITTING PISTONS - STANDARD PROCEDURE ........................ 9-120
FITTINGS - STANDARD PROCEDURE, QUICK-CONNECT ..................... 14-18
FITTINGS, STANDARD PROCEDURE - HANDLING TUBING ................... 24-69
FLAP AND SPRING ASSEMBLY - INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUP HOLDER ............23-151
FLAP AND SPRING ASSEMBLY - REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER ................23-151
FLEX DRIVE - DESCRIPTION ...........8N-55
FLEX DRIVE - INSTALLATION ...........8N-56
FLEX DRIVE - OPERATION .............8N-55
FLEX DRIVE - REMOVAL ...............8N-55
FLEX PLATE - INSTALLATION ...........9-133
FLEX PLATE - REMOVAL ...............9-133
FLEXIBLE FUEL ENGINE OIL - DESCRIPTION .........................0-3
FLOOR CONSOLE - FOLD-IN-FLOOR - INSTALLATION ....................... 23-89
FLOOR CONSOLE - FOLD-IN-FLOOR - REMOVAL .......................... 23-89
FLOOR CONSOLE BASE TRAY - INSTALLATION ....................... 23-89
FLOOR CONSOLE BASE TRAY - REMOVAL .......................... 23-89
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR DISTRIBUTION DUCTS - INSTALLATION ....................... 24-50
FLOOR DISTRIBUTION DUCTS - REMOVAL .......................... 24-50
FLOOR HEAT DUCT - INSTALLATION, REAR .............................. 24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-63
FLOOR MATS - INSTALLATION, CARPETS . 23-81
FLOOR MATS - REMOVAL, CARPETS .....23-81 FLOOR TUB CARPET INSERT -
FOLD-IN-FLOOR - INSTALLATION,
SECOND ROW ....................... 23-98
FLOOR TUB CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND
ROW .............................. 23-98
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION,
REAR .............................. 23-96
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR ......23-95
FLOW AND PRESSURE TEST - DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM .................... 19-1
FLOW CHECK - DIAGNOSIS AND TESTING, COOLING SYSTEM .............7-3
FLUID - DESCRIPTION, AUTOMATIC/ MANUAL TRANSAXLE ...................0-4
FLUID - DESCRIPTION, AWD POWER TRANSFER UNIT .......................0-6
FLUID AND FILTER SERVICE - STANDARD PROCEDURE .........21-231,21-82
FLUID CAPACITIES - SPECIFICATIONS ......0-6
FLUID CONTAMINATION - DIAGNOSIS AND TESTING, BRAKE .................. 5-33
FLUID COOLER - DESCRIPTION .........19-45
FLUID COOLER - INSTALLATION .........19-45
FLUID COOLER - OPERATION ...........19-45
FLUID COOLER - REMOVAL ............19-45
FLUID FILL/CHECK LOCATIONS - DESCRIPTION .........................0-7
FLUID LEAKAGE - DIAGNOSIS AND TESTING, TORQUE CONVERTER
HOUSING ....................... 21-154,21-9
FLUID LEVEL AND CONDITION CHECK, STANDARD PROCEDURE .........21-230,21-82
FLUID LEVEL CHECKING - STANDARD PROCEDURE, BRAKE ................... 5-33
FLUID LEVEL CHECKING - STANDARD PROCEDURE, POWER STEERING ........19-44
FLUID LEVEL SWITCH - DESCRIPTION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - INSTALLATION, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - INSTALLATION, WASHER ........................... 8R-11
FLUID LEVEL SWITCH - OPERATION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - REMOVAL, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - REMOVAL, WASHER ........................... 8R-11
FLUID, SPECIFICATIONS - BRAKE .........5-33
FLUIDS - DESCRIPTION, AWD REAR DRIVELINE MODULE ....................0-6
FLUSH MEASUREMENTS - SPECIFICATIONS, GAP ................23-177
FOG LAMP - DIAGNOSIS AND TESTING, FRONT .............................. 8L-7
FOG LAMP - INSTALLATION, FRONT .......8L-8
FOG LAMP - REMOVAL, FRONT ..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT - STANDARD PROCEDURE, FRONT ........8L-9
FOG LAMP UNIT ALIGNMENT - STANDARD PROCEDURE, FRONT .........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT - DESCRIPTION, POWER ..............8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - INSTALLATION, POWER ..............8N-30
FOLDAWAY MIRROR SWITCH - EXPORT - OPERATION, POWER ................8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - REMOVAL, POWER .................. 8N-29
FOLD-IN-FLOOR - INSTALLATION . . . 14-10,14-16
FOLD-IN-FLOOR - INSTALLATION, ARMREST - SECOND ROW ............23-130
FOLD-IN-FLOOR - INSTALLATION, ARMREST ROTATING ASSEMBLY -
SECOND ROW ...................... 23-130
FOLD-IN-FLOOR - INSTALLATION, BOTTOM OF SEAT CUSHION PAN
PANEL-THIRD ROW .................. 23-152
FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM RING AND COVER ........23-84
FOLD-IN-FLOOR - INSTALLATION, CARPETS ........................... 23-83
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE ........................... 23-89FOLD-IN-FLOOR - INSTALLATION, FLOOR
CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - SECOND ROW .....23-131
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - THIRD ROW ......23-153
FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB CARPETS INSERT ..........23-96
FOLD-IN-FLOOR - INSTALLATION, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - INSTALLATION, SEAT - THIRD ROW ........................ 23-154
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - SECOND ROW ....23-133
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - THIRD ROW ......23-156
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - SECOND ROW .........23-134
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - THIRD ROW ...........23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - INSTALLATION, SEAT BASE RISER - SECOND ROW ..........23-135
FOLD-IN-FLOOR - INSTALLATION, SEAT BELT CENTER LAP BELT ..............23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM - THIRD ROW . . . 23-159
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM -SECOND
ROW ............................. 23-136
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION SIDE SHIELD - SECOND
ROW ............................. 23-138
FOLD-IN-FLOOR - INSTALLATION, SEAT GAS STRUT - SECOND ROW ...........23-139
FOLD-IN-FLOOR - INSTALLATION, SEAT PROP ROD - SECOND ROW ...........23-140
FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR TUB CARPET
INSERT ............................ 23-98
FOLD-IN-FLOOR - INSTALLATION, SIDE SHIELD CUP HOLDER ................23-160
FOLD-IN-FLOOR - INSTALLATION, WITH NVLD .............................. 25-20
FOLD-IN-FLOOR - REMOVAL .......14-10,14-13
FOLD-IN-FLOOR - REMOVAL, ARMREST - SECOND ROW ..................... 23-130
FOLD-IN-FLOOR - REMOVAL, ARMREST ROTATING ASSEMBLY - SECOND ROW . . 23-130
FOLD-IN-FLOOR - REMOVAL, BOTTOM OF SEAT CUSHION PAN PANEL-THIRD
ROW ............................. 23-152
FOLD-IN-FLOOR - REMOVAL, CARPET TRIM RING AND COVER ...............23-84
FOLD-IN-FLOOR - REMOVAL, CARPETS . . . 23-82
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE ........................... 23-89
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - SECOND ROW ..............23-131
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - THIRD ROW ...............23-152
FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB CARPETS INSERT ..........23-95
FOLD-IN-FLOOR - REMOVAL, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - REMOVAL, SEAT - THIRD ROW ........................ 23-153
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - SECOND ROW .........23-133
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - THIRD ROW ...........23-155
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - SECOND ROW ..............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - THIRD ROW ................23-156
FOLD-IN-FLOOR - REMOVAL, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - REMOVAL, SEAT BASE RISER - SECOND ROW ...............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BELT CENTER LAP BELT ................... 23-157
RS INDEX13
Description Group-Page Description Group-Page Description Group-Page
Page 2323 of 2339

OCS - REMOVAL, FRONT SEAT CUSHION . 23-119
OCS - REMOVAL, FRONT SEAT CUSHIONSIDE COVER ....................... 23-121
OCS - REMOVAL, FRONT SEAT RISER - MANUAL .......................... 23-123
OCS - REMOVAL, FRONT SEAT TRACK ADJUSTER/MANUAL .................23-126
OCS - REMOVAL, FRONT SEAT TRACK ADJUSTER/POWER .................. 23-124
OCS - REMOVAL, FRONT SEAT TRACK REAR COVER ....................... 23-129
OIL - DESCRIPTION, FLEXIBLE FUEL ENGINE ..............................0-3
OIL - DESCRIPTION, REFRIGERANT ......24-94
OIL - DIESEL ENGINES - DESCRIPTION, ENGINE ..............................0-6
OIL - OPERATION, REFRIGERANT ........24-94
OIL AND FILTER CHANGE - STANDARD PROCEDURE, ENGINE .............9-139,9-54
OIL AND LUBRICANTS - DESCRIPTION, ENGINE ..............................0-1
OIL COOLER - DESCRIPTION, TRANSMISSION ....................... 7-39
OIL COOLER - INSPECTION, TRANSMISSION ....................... 7-39
OIL COOLER & LINES - DESCRIPTION ....9-141
OIL COOLER & LINES - INSTALLATION . . . 9-141
OIL COOLER & LINES - OPERATION ......9-141
OIL COOLER & LINES - REMOVAL .......9-141
OIL COOLER LINES - INSTALLATION, TRANSMISSION ....................... 7-40
OIL COOLER LINES - REMOVAL, TRANSMISSION ....................... 7-39
OIL FILTER - DESCRIPTION .............9-54
OIL FILTER - INSTALLATION ........9-141,9-54
OIL FILTER - REMOVAL ............9-141,9-54
OIL FILTER ADAPTER - INSTALLATION ....9-142
OIL FILTER ADAPTER - REMOVAL .......9-142
OIL GALLERY PLUGS - STANDARD PROCEDURE, ENGINE CORE .........9-10,9-88
OIL LEAK INSPECTION - DIAGNOSIS AND TESTING, ENGINE ..............9-8,9-84
OIL LEVEL CHECK - STANDARD PROCEDURE, ENGINE .................9-140
OIL LEVEL CHECK, STANDARD PROCEDURE - ENGINE .................9-54
OIL LEVEL, STANDARD PROCEDURE - REFRIGERANT ....................... 24-94
OIL PAN - CLEANING .................9-142
OIL PAN - INSPECTION ................9-143
OIL PAN - INSTALLATION ..........9-143,9-55
OIL PAN - REMOVAL ..............9-142,9-55
OIL PRESSURE - DIAGNOSIS AND TESTING, CHECKING ENGINE ............9-53
OIL PRESSURE - DIAGNOSIS AND TESTING, ENGINE .................... 9-138
OIL PRESSURE RELIEF VALVE - INSTALLATION ....................... 9-144
OIL PRESSURE RELIEF VALVE - REMOVAL .......................... 9-143
OIL PRESSURE SWITCH - DESCRIPTION . . 9-144
OIL PRESSURE SWITCH - INSTALLATION . 9-144, 9-56
OIL PRESSURE SWITCH - OPERATION ....9-144
OIL PRESSURE SWITCH - REMOVAL . 9-144,9-56
OIL PUMP - ASSEMBLY ...........9-146,9-58
OIL PUMP - ASSEMBLY ........21-112,21-263
OIL PUMP - CLEANING ............9-145,9-57
OIL PUMP - DESCRIPTION .............9-144
OIL PUMP - DESCRIPTION ......21-110,21-261
OIL PUMP - DISASSEMBLY ........9-145,9-57
OIL PUMP - DISASSEMBLY ......21-110,21-261
OIL PUMP - INSPECTION ..........9-145,9-58
OIL PUMP - INSTALLATION ........9-146,9-59
OIL PUMP - INSTALLATION, SEAL ......21-113,
21-264
OIL PUMP - OPERATION ........21-110,21-261
OIL PUMP - REMOVAL ............9-144,9-56
OIL PUMP - REMOVAL, SEAL ....21-113,21-264
OIL SEAL - FRONT - INSTALLATION, CRANKSHAFT ................... 9-130,9-42
OIL SEAL - FRONT - REMOVAL, CRANKSHAFT ................... 9-130,9-41
OIL SEAL - REAR - INSTALLATION, CRANKSHAFT ................... 9-131,9-42
OIL SEAL - REAR - REMOVAL, CRANKSHAFT ................... 9-131,9-42OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR .................. 9-132
OIL SEAL RETAINER - REMOVAL, CRANKSHAFT REAR .................. 9-132
OIL SEAL(S) - INSTALLATION, CAMSHAFT .......................... 9-29
OIL SEAL(S) - REMOVAL, CAMSHAFT .....9-28
ON-BOARD DIAGNOSTIC SYSTEM, DIAGNOSIS AND TESTING ..............8F-22
ONLY - SPECIFICATIONS, BODY SEALING LOCATIONS - FOLD-IN-FLOOR .........23-209
ONLY - SPECIFICATIONS, FRAME DIMENSIONS - FOLD-IN-FLOOR SEATS . . . 13-11
ONLY - SPECIFICATIONS, STRUCTURAL ADHESIVE LOCATIONS - FOLD-IN-
FLOOR ............................ 23-228
OPEN LATCH - INSTALLATION, HOLD .....23-25
OPEN LATCH - REMOVAL, HOLD ........23-25
OPEN LATCH CABLE - INSTALLATION, HOLD .............................. 23-38
OPEN LATCH CABLE - REMOVAL, HOLD . . . 23-38
OPEN LATCH STRIKER - INSTALLATION, HOLD .............................. 23-26
OPEN LATCH STRIKER - REMOVAL, HOLD .............................. 23-26
OPEN SWITCH - DESCRIPTION, FULL ....8N-11,
8N-52
OPEN SWITCH - INSTALLATION, FULL ....8N-11
OPEN SWITCH - OPERATION, FULL . 8N-11,8N-52
OPEN SWITCH - REMOVAL, FULL .......8N-11
OPEN-CIRCUIT VOLTAGE TEST, STANDARD PROCEDURE ................8F-13
OPENING DIMENSIONS - SPECIFICATIONS, BODY ..............23-180
ORVR - OPERATION ..................25-15
OUTER BELT MOLDING - INSTALLATION, FRONT DOOR ...................... 23-167
OUTER BELT MOLDING - REMOVAL, FRONT DOOR ...................... 23-167
OUTER TIE ROD - INSTALLATION ........19-35
OUTER TIE ROD - REMOVAL ...........19-34
OUTLET - DESCRIPTION, POWER ......8W-97-3
OUTLET - DIAGNOSIS & TESTING, POWER ..........................8W -97-3
OUTLET - OPERATION, POWER .......8W-97-3
OUTLETS - DESCRIPTION, AIR .....24-43,24-56
OUTLETS - INSTALLATION, AIR .........24-56
OUTLETS - REMOVAL, AIR .............24-56
OUTLETS, INSTALLATION - FRONT CENTER BEZEL ...................... 24-45
OUTLETS, INSTALLATION - FRONT DEMISTER .......................... 24-45
OUTLETS, INSTALLATION - INSTRUMENT PANEL ............................. 24-45
OUTLETS, REMOVAL - FRONT CENTER BEZEL ............................. 24-44
OUTLETS, REMOVAL - FRONT DEMISTER . 24-44
OUTLETS, REMOVAL - INSTRUMENT PANEL ............................. 24-45
OUTPUT - DESCRIPTION, SPEED SENSOR ..................... 21-122,21-273
OUTPUT - INSTALLATION, SPEED SENSOR ..................... 21-123,21-274
OUTPUT - OPERATION, 5 VOLT SUPPLY - PCM............................... 8E-15
OUTPUT - OPERATION, SPEED SENSOR . 21-122, 21-273
OUTPUT - REMOVAL, SPEED SENSOR . . 21-123,
21-274
OUTSIDE HANDLE - INSTALLATION ......23-36
OUTSIDE HANDLE - REMOVAL ..........23-35
OUTSIDE HANDLE CABLE - INSTALLATION ....................... 23-37
OUTSIDE HANDLE CABLE - REMOVAL ....23-37
OVER STEERING COLUMN COVER - INSTALLATION ....................... 23-76
OVER STEERING COLUMN COVER - REMOVAL .......................... 23-76
OVERHEAD CONSOLE - DESCRIPTION ....8M-2
OVERHEAD CONSOLE, DIAGNOSIS AND TESTING ............................ 8M-3
OVERHEAD CONSOLE, SPECIAL TOOLS . . . 8M-7
PAD - INSTALLATION, REAR FASCIA - SCUFF .............................. 13-5
PAD - REMOVAL, REAR FASCIA - SCUFF . . . 13-5
PAD ASSEMBLY - INSTALLATION, INSTRUMENT PANEL TOP ..............23-77PAD ASSEMBLY - REMOVAL,
INSTRUMENT PANEL TOP ..............23-77
PAINT CODE - DESCRIPTION ..........23-101
PAINTED TOUCH-UP - DESCRIPTION ....23-101
PAN - CLEANING, OIL .................9-142
PAN - INSPECTION, OIL ...............9-143
PAN - INSTALLATION, OIL .........9-143,9-55
PAN - REMOVAL, OIL .............9-142,9-55
PAN PANEL-THIRD ROW - FOLD-IN- FLOOR - INSTALLATION, BOTTOM OF
SEAT CUSHION ..................... 23-152
PAN PANEL-THIRD ROW - FOLD-IN- FLOOR - REMOVAL, BOTTOM OF SEAT
CUSHION .......................... 23-152
PANEL - INSTALLATION, BENCH SEAT BACK ............................. 23-144
PANEL - INSTALLATION, FRONT SEAT BACK ............................. 23-113
PANEL - INSTALLATION, GLASS ........23-173
PANEL - INSTALLATION, LEFT D-PILLAR TRIM .............................. 23-94
PANEL - INSTALLATION, LEFT QUARTER TRIM .............................. 23-94
PANEL - INSTALLATION, LOWER INSTRUMENT ....................... 23-73
PANEL - INSTALLATION, RIGHT D-PILLAR TRIM ...................... 23-98
PANEL - INSTALLATION, RIGHT QUARTER TRIM ...................... 23-97
PANEL - INSTALLATION, TRIM .....23-20,23-34,
23-43
PANEL - REMOVAL, BENCH SEAT BACK . . . 23-143
PANEL - REMOVAL, FRONT SEAT BACK . . 23-112
PANEL - REMOVAL, GLASS ............23-173
PANEL - REMOVAL, LEFT D-PILLAR TRIM .............................. 23-94
PANEL - REMOVAL, LEFT QUARTER TRIM .............................. 23-94
PANEL - REMOVAL, LOWER INSTRUMENT ....................... 23-73
PANEL - REMOVAL, RIGHT D-PILLAR TRIM .............................. 23-97
PANEL - REMOVAL, RIGHT QUARTER TRIM .............................. 23-97
PANEL - REMOVAL, TRIM ....23-20,23-34,23-43
PANEL - SECOND ROW -FOLD-IN-FLOOR - INSTALLATION, SEAT BACK ..........23-134
PANEL - SECOND ROW -FOLD-IN-FLOOR - REMOVAL, SEAT BACK ..............23-134
PANEL - THIRD ROW -FOLD-IN-FLOOR - INSTALLATION, SEAT BACK ............23-158
PANEL - THIRD ROW -FOLD-IN-FLOOR - REMOVAL, SEAT BACK ...............23-158
PANEL ADJUSTMENT, ADJUSTMENTS - SUNROOF GLASS ................... 23-173
PANEL ANTENNA CABLE - INSTALLATION, INSTRUMENT ...........8A-12
PANEL ANTENNA CABLE - REMOVAL, INSTRUMENT ....................... 8A-12
PANEL ASSEMBLY - INSTALLATION, INSTRUMENT ....................... 23-70
PANEL ASSEMBLY - REMOVAL, INSTRUMENT ....................... 23-67
PANEL CENTER BEZEL - INSTALLATION, INSTRUMENT ....................... 23-72
PANEL CENTER BEZEL - REMOVAL, INSTRUMENT ....................... 23-71
PANEL DEMISTER DUCTS - INSTALLATION, INSTRUMENT ...........24-54
PANEL DEMISTER DUCTS - REMOVAL, INSTRUMENT ....................... 24-54
PANEL DUCTS - INSTALLATION, INSTRUMENT ....................... 24-55
PANEL DUCTS - REMOVAL, INSTRUMENT ....................... 24-55
PANEL OUTLETS, INSTALLATION - INSTRUMENT ....................... 24-45
PANEL OUTLETS, REMOVAL - INSTRUMENT ....................... 24-45
PANEL REPAIR - STANDARD PROCEDURE, PLASTIC BODY ............23-3
PANEL RIGHT END CAP - INSTALLATION, INSTRUMENT ....................... 23-72
PANEL RIGHT END CAP - REMOVAL, INSTRUMENT ....................... 23-72
PANEL TOP COVER - INSTALLATION, INSTRUMENT ....................... 23-72
22 INDEXRS
Description Group-Page Description Group-Page Description Group-Page