9hy Citroen BERLINGO 2004 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine 116
ENGINEDIESEL AUXILIARY EQUIPMENT DRIVE BELT
DV
TD
4
TED48
B10
ATED
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
8HX 8HW 8HZ 8HV 8HY 9HZ 9HY WJY RHY RHZ
1.4 HDi
135 to 136
1.4 HDi 1.4 HDi 1.4 HDi 16V 1.4 HDi 16V
135 to 136 139
1.4 HDi
135 to 136
1.4 HDi 1.9 D 2.0 HDi 2.0 HDi
137 to 138 129 to 134 141 to 144
1.6 HDi 16V1.6 HDi 16V 2.0 HDi
140 141 to 144
DW
6
XSARA
Picasso
See pages:
TD

Downloaded from www.Manualslib.com manuals search engine 140
ENGINE
140
B1BP2Z6DB1BP2ZCD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HZ 9HY
Tools.
[1]
Dynamic tensioner compression lever: ().0188.Z
[2]Peg for dynamic tensioner roller: ().0194.F
Removing.
Remove the front RH wheel, the underengine sounddeadening and the splashshield.
Vehicle with air conditioning.WARNING:Mark the direction of fitting of the accessories drive belt, if it is to be reused.
Compress the tensioner roller (1)by acting at «a»(clockwise), using tool [1].
Peg at «b», using tool [2].
Remove the accessories drive belt.
IMPERATIVE:Check that the rollers (1) and (2) can turn freely (without play and without tight spots).
Refitting.
WARNING:
Belt to be reused, mark the direction of fitting of the belt.
Refit the accessories drive belt.
Compress the tensioner roller
(1)by acting at «a»(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Make sure the belt is correctly positioned in the grooves of the various pulleys.
Complete the refitting in the opposite order to removal.
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 146
ENGINEDIESEL CHECKING AND SETTING THE VALVE TIMING
DV
TD
4
TED48
B10
ATED
Engine type
C2
C3
C3 Pluriel
XSARA
See pages:
See pages:
See pages:
See pages:
8HX 8HW 8HZ 8HV 8HY 9HZ 9HY WJY RHY RHZ
1.4 HDi
184 to 191
1.4 HDi 1.4 HDi 1.4 HDi 16V 1.4 HDi 16V
184 to 191 192 to 200
1.4 HDi
184 to 191
1.4 HDi 1.9 D 2.0 HDi 2.0 HDi
184 to 191 211 to 215 216 to 224
1.6 HDi 16V1.6 HDi 16V 2.0 HDi
201 to 210 216 to 224
DW
6
XSARA
Picasso
See pages:
TD

Downloaded from www.Manualslib.com manuals search engine ENGINE
201
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1BP304D
Tools.
[1]
Flywheel setting peg: ().0194.C
[2]
Camshaft setting peg:().0194.B
[3]
Crankshaft setting peg: ().0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove: The front RH wheel.
The front RH splashshield.
The accessories drive belt
(see corresponding operation).
Uncouple: The fuel supply unions
(1).
The air/air heat exchanger inlet and outlet pipes
(3).
The exhaust line
(at the flexible pipe).
Disconnect the connecter at
«a».
Remove and move aside the power steering fluid reservoir
(6).
Uncouple, plug and move aside the tube
(2).
Support the engine with a roller jack equipped with a block.
Remove the engine supports
(4)and (5).
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 202
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1EP1E3D
Rotate the engine to drive it in its normal direction of rotation.
Peg the flywheel, using tool
[1]at «b».
Move aside the harness
(7).
Remove:
The engine support
(8).
The screw
(10).
The accessories drive pulley
(9).
The lower timing cover
(11).
The upper timing cov
(12).
The tool
[1].
B1BP305C
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 203
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
Refit the screw (10).
Rotate the crankshaft six times (clockwise).
IMPERATIVE: Never turn it backwards.
Peg the camshaft at «c», using tool [2](oil the peg).WARNING:The magnetic track should not show any sign of damage and should not be
approached by any other magnetic source.
Peg the crankshaft at
«d», using tool [3].
ESSENTIAL: Should it not be possible to peg the camshaft, check that the offset bet
ween the camshaft pinion hole and the pegging hole is not more than 1 mm.If it is
more,repeat the operation to position the timing belt
(see corresponding operation).
Note:
The index «e»of the dynamic tensioner roller should be centred in the interval «d»Check the correct positioning of the index «e».
If it is not correct, repeat the operation to tension the timing belt (see corresponding operation).
Remove tools [2]and [3].
B1EP1E4DB1EP1E5C
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 204
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
Refitting.
Refit tool [1]at «b».
Remove the screw (10).
Refit:
The upper timing cover
(12).
The lower timing cover (11).
The accessories drive pulley (9).
The screw (10).
Tightening torqueScrew (10)Pretighten to:3 ± 0,3 m.daN.
Angular tighten:180°±5°.
Remove tool [1].
Refit:
The engine support
(8), tighten to 5,5 ± 0,4 m.daN.
The engine support (4), tighten to 6,1 ±0,6 m.daN.
The engine support (5), tighten to 2,5 ±0,2 m.daN.
The electrical harness (7).
The power steering fluid reservoir (6).
XSARA PICASSO
Couple:
The tube (2).
The exhaust line, tighten the clip to 2,5 ± 0,3 m.daN.
The fuel unions (1).
The air/air heat exchanger inlet and outlet pipes (3).
Connect the connector at «a».
Refit:
The accessories drive belt
(see corresponding operation).
The front RH splashshield
(see corresponding operation).
The front RH wheel, tighten to 9 ±1 m.daN.
Reconnect the positive and negative terminals of the battery.
IMPERATIVE:Perform the operations that are necessary following a
reconnection of the battery (see corresponding operation).

Downloaded from www.Manualslib.com manuals search engine 205
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1BP304D
Tools.
[1]
Flywheel setting peg: ().0194.C
[2]
Camshaft setting peg:().0194.B
[3]
Crankshaft setting peg: ().0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove: The front RH wheel.
The front RH splashshield.
The accessories drive belt
(see corresponding operation).
Uncouple:
The fuel supply unions
(1).
The air/air heat exchanger inlet and outlet pipes
(3).
The exhaust line
(at the flexible pipe).
Disconnect the connecter at
«a».
Remove and move aside the power steering fluid reservoir
(6).
Uncouple, plug and move aside the tube
(2).
Support the engine with a roller jack equipped with a block.Remove the engine supports
(4)and (5).
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 206
ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1EP1E3D
Rotate the engine to drive it in its normal direction of rotation.
Peg the flywheel at
«b». using tool [1].
Move aside the harness
(7).
Remove:
The engine support
(8).
The screw
(10).
The accessories drive pulley
(9).
The lower timing cover
(11).
The upper timing cov
(12).
The tool
[1].
B1BP305C
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 207
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ 9HY
B1EP1E6D
Refit the screw (10).
Turn the crankshaft to bring the camshaft towards its pegging point.
Peg the camshaft at
«c», using tool [2](oil the pegs).WARNING: Do not press or damage the track of the engine speed sensor target
(13).
Peg the crankshaft at «e», using tool [3].
Remove:
The timing belt protector
(13).
The engine speed sensor (14).
Slacken the screw (15)of the tensioner roller, and keep it slackened using an allen
spanner at «d».
Detension the timing belt by pivoting the tensioner roller (clockwise).
Remove the timing belt, starting with the coolant pump pinion.
Checks.
ESSENTIAL: Just prior to refitting, proceed to the checks as below.
Check:
That the rollers and the coolant pump pulley turn freely (without play and without tight
spot).
That there are no signs of oil leaks (at the crankshaft and camshaft seals).
That there are no leaks of coolant fluid(at the coolant pump).
That the track of the engine speed sensor target (15)is not damaged or scratched.
Replace any components that are defective (if necessary).
XSARA PICASSO