Citroen BERLINGO 2005 1.G Workshop Manual

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines: 9HZ - 9HY
Torque reaction rod
(1) : 5,4 ± 0,8
(2) : 5,4 ± 0,8
(13) : 6 ± 0,9
LH upper engine support
(3) : 2,1 ± 0,2
(4) : 5 ± 0,5
Lower LH engine support
(5) : 2,1 ± 0,2
(6) : 5,7 ± 0,8
RH lower engine support
(7) : 5,5 ± 0,5
RH engine support
(8) : 4,5 ± 0,4
(9) : 4,5 ± 0,6
(10) : 2,5 ± 0,6
(11) : 2,1 ± 0,2
(12) : 6,1 ± 0,6
B1BP2Z4P
XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Crankshaft
Bearing cap fixing screws
Pre-tightening1 ± 0,2
Slackening180° ± 5°
Tightening3 ± 0,3
Angular tightening140° ± 5°
Con rod screws
Tightening1 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3,5 ± 0,4
Angular tightening190 ± 5°
Cylinder block
Sump1,3 ± 0,1
Timing belt guide roller3,7 ± 0,3
Timing belt tensioner roller2,7 ± 0,2
XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Cylinder head
Camshaft bearing covers
Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Exhaust manifold3 ± 0,3
Camshaft pulley
Pre-tightening2 ± 0,2
Angular tightening50°±5°
Cylinder head
Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
EGR valve1 ± 0,1
Flywheel - Clutch
Flywheel
Pre-tightening3 ± 0,3
Angular tightening90°±5°
Clutch mechanism2 ± 0,2
XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pre-tightening4 ± 0,1
Angular tightening65°±5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2
Union on fuel high pressure common injection rail
Pre-tightening1,7 ± 0,2
Tightening2,2 ± 0,2
Diesel injection pump on support2,2 ± 0,2
Union on injector diesel
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
XSARA PICASSO
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ENGINE
XSARA PICASSOSPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Diesel injection circuit (continued)
Diesel injection pump pulley5 ± 0,5
Union on fuel high pressure pump
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Cooling circuit
Coolant pump
Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Coolant outlet housing
Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine suspension
14,5 ± 0,4
22,2 ± 0,2
32,2 ± 0,2
44,5 ± 0,4
55 ± 0,5
65 ± 0,5
74,5 ± 0,4
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
112,2 ± 0,2
124,5 ± 0,4
134,5 ± 0,4
144,5 ± 0,4
Engine: WJY
B1BP1U5P
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold3 ± 0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel4,8 ± 0,4
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump2,3 ± 0,2
Coolant/oil heat exchanger7 ± 0,7
Injection circuit
Injector on cylinder head9 ± 0,9
Diesel fuel heater1,5 ± 0,1
Injection pump2 ± 0,2
Union on injector2,5 ± 0,2
Injection pump pulley2,3 ± 0,2
Cooling circuit
Coolant pump1,5 ± 0,1
Coolant inlet housing1,8 ± 0,1 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine suspension
14,5 ± 0,4
22,2 ± 0,2
32,2 ± 0,2
46,1 ± 0,6
54,5 ± 0,5
64,5 ± 0,5
74,5 ± 0,4
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
112,2 ± 0,2
124,5 ± 0,4
134,5 ± 0,4
Engines: RHY - RHZ
B1BP1YDP
XSARA
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