torque Citroen BERLINGO 2005 1.G Owner's Guide

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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication
26 Oil gauge screw 1 ± 0,2
27 Oil filter support screw 0,8 ± 0,1
28 Anti-emulsion plate fixing screw 1,9 ± 0,3
29 Oil level sensor fixing screw 1 ± 0,2
30 Drain plug 3,4 ± 0,3
31 Oil sump screw 0,8 ± 0,1
32 Oil pressure switch 2 ± 0,2
33 Oil strainer fixing nuts 0,8 ± 0,1
34 Oil strainer stud 0,6 ± 0,1
Coolant pump screw
35Pre-tightening0,7
Tightening1 ± 0,1
Engine: RFJ
B1BP35NP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
Exhaust camshaft pulley screw
36Pre-tightening3 ± 0,5
Tightening8,5 ± 0,5
37 Cap 1,1 ± 0,1
Inlet camshaft pulley screw
38Pre-tightening2 ± 0,2
Tightening11 ± 1
39 Tensioner roller screw 2,1 ± 0,2
Guide roller screw
40Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,7
Engine: RFJ
B1EP1GJP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
41 Accessories support fixing stud 0,8 ± 0,1
Accessories support fixings
42Pre-tightening1 ± 0,1
Tightening1,9 ± 0,2
43 Alternator top fixing screw 4,1 ± 0,5
44 Alternator power circuit fixing nut 1,7 ± 0,2
45 Aircon compressor fixing screw 2,3 ± 0,3
46 Alternator bottom fixing screw 4,9 ± 0,5
47 Screw for fixing the automatic tensioner roller
for the accessories drive belt2 ± 0,2
Engine: RFJ
B1BP35PP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Power unit
12 ± 0,2
24,5 ± 0,4
36 ± 0,6
45,4 ± 0,5
55,4 ± 0,5
64,5 ± 0,5
72,1 ± 0,2
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
Engines: 6FZ - RFN
B1BP21AP
XSARA - XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2 ± 0,2
Angular tightening60°±5°
Bearing cap screws
Pre-tightening2,3 ± 0,2
Angular tightening46°±3°Accessories belt automatic tensioner roller2 ± 0,2
Accessories belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3
Accessories support block
Tightening
(2 studs)0,7 ± 0,2
Pre-tightening (4 screws)1 ± 0,1Tightening1,9 ± 0,2Cylinder block
Sump0,8 ± 0,2
Timing belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3Timing belt tensioner roller2,1 ± 0,2
RH engine support6 ± 0,6 Engine: RFN
XSARA - XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover 0,9 ± 0,1
Exhaust manifold 3,5 ± 0,3
Valve cover1,1 ± 0,1
Camshaft pulley
Pre-tightening3 ± 0,3
Tightening7,5 ± 0,7
Pulley on hub 2,1 ± 0,2
Timing pinion on crankshaft
Pre-tightening4 ± 0,4
Angular tightening53°±4°
Flywheel / clutch
Clutch mechanism 2 ± 0,2
Flywheel
Pre-tightening
(sequence 1,5,3,7,2,6,4,8)2 ± 0,2
Angular tightening(sequence 1,5,3,7,2,6,4,8)21°±3°
Engine: RFN
B1CP089C
XSARA - XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication circuit
Oil pump closing plate 0,8 ± 0,1
Oil pump
Pre-tightening0,7 ± 0,1
Tightening0,9 ± 0,1
Injection circuit
Common injection rail fixing screws 0,9 ± 0,1
Cooling circuit
Coolant pump
Pre-tightening
(sequence 1,2,3,4)0,8 ± 0,1
Tightening(sequence 1,2,3,4)1,4 ± 0,1
Coolant inlet housing 0,9 ± 0,1
Engine: RFN
B1GP08WC
XSARA - XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFN
Gearbox on RH side Gearbox at torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
Gearbox on LH side
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Valve cover screws (*)
1Pre-tightening0,5
Tightening1,1 ± 0,1
2 Exhaust manifold stud 0,7 ± 0,1
Exhaust manifold nuts
3Tightening on heat shield2,5 ± 0,2
Tightening apart from on heat shield3,5 ± 0,3
4 Oxygen sensor 4,7 ± 0,5
5 Coolant outlet housing fixing (BSE)
Tightening of the nuts1 ± 0,2
Tightening of the screws1 ± 0,1
6 Thermostat fixing screw 0,8 ± 0,1
7 Coolant outlet housing fixing stud (BSE) 0,3 ± 0,1
8 Engine coolant temperature sensor 1,7 ± 0,1
9 Inlet manifold screws 2,2 ± 0,4
10 Motorised butterfly housing fixing screws 0,8 ± 0,1
Engine: RFN
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Cylinder head bolts (*)
1st pre-tightening1,5 ± 0,1
2nd pre-tightening5 ± 0,5
11Angular slackening360°
Tightening2 ± 0,2
Angular tightening285° ± 5°
Camshaft bearing cap cover screws (*)
12Pre-tightening0,5
Tightening1 ± 0,1
13 EGR valve screw 0,8 ± 0,1
14 Valve for injection of air to the exhaust 0,8 ± 0,2
15 Inlet manifold stud 0,8 ± 0,1
16 Inlet manifold fixing nuts 2,2 ± 0,5
17 Sparking plugs 2,7 ± 0,2
Engine: RFN
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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