Citroen BERLINGO 2005 1.G Manual PDF

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
17 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
18Pre-tightening0,8
Tightening1,4 ± 0,1
19 Cooling circuit plug 3 ± 0,3
Accessories drive belt pulley screw
20Tightening4 ± 0,4
Angular tightening40°±4°
Flywheel screw (*)
21Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening21°± 3°
Engine: RFJ
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Crankshaft bearing cap cover screw (*)
Pre-tightening1
22Tightening2 ± 0,2
Angular tightening72°±5°
23 Crankshaft bearing cap sealing screw 1
Con rod cap screw (*)
Pre-tightening1
24Tightening2,3 ± 0,2
Angular tightening46°±5°
25 Knock sensor 2 ± 0,5
Engine: RFJ
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
B1GP08WCB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(22) Crankshaft bearing cap screws
(24) Con rod cap screws(21) Flywheel screw(18) Coolant pump screw
B1CP0GCC
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication
26 Oil gauge screw 1 ± 0,2
27 Oil filter support screw 0,8 ± 0,1
28 Anti-emulsion plate fixing screw 1,9 ± 0,3
29 Oil level sensor fixing screw 1 ± 0,2
30 Drain plug 3,4 ± 0,3
31 Oil sump screw 0,8 ± 0,1
32 Oil pressure switch 2 ± 0,2
33 Oil strainer fixing nuts 0,8 ± 0,1
34 Oil strainer stud 0,6 ± 0,1
Coolant pump screw
35Pre-tightening0,7
Tightening1 ± 0,1
Engine: RFJ
B1BP35NP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
Exhaust camshaft pulley screw
36Pre-tightening3 ± 0,5
Tightening8,5 ± 0,5
37 Cap 1,1 ± 0,1
Inlet camshaft pulley screw
38Pre-tightening2 ± 0,2
Tightening11 ± 1
39 Tensioner roller screw 2,1 ± 0,2
Guide roller screw
40Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,7
Engine: RFJ
B1EP1GJP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
41 Accessories support fixing stud 0,8 ± 0,1
Accessories support fixings
42Pre-tightening1 ± 0,1
Tightening1,9 ± 0,2
43 Alternator top fixing screw 4,1 ± 0,5
44 Alternator power circuit fixing nut 1,7 ± 0,2
45 Aircon compressor fixing screw 2,3 ± 0,3
46 Alternator bottom fixing screw 4,9 ± 0,5
47 Screw for fixing the automatic tensioner roller
for the accessories drive belt2 ± 0,2
Engine: RFJ
B1BP35PP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Power unit
12 ± 0,2
24,5 ± 0,4
36 ± 0,6
45,4 ± 0,5
55,4 ± 0,5
64,5 ± 0,5
72,1 ± 0,2
86,5 ± 0,6
92,2 ± 0,2
105 ± 0,5
Engines: 6FZ - RFN
B1BP21AP
XSARA - XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2 ± 0,2
Angular tightening60°±5°
Bearing cap screws
Pre-tightening2,3 ± 0,2
Angular tightening46°±3°Accessories belt automatic tensioner roller2 ± 0,2
Accessories belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3
Accessories support block
Tightening
(2 studs)0,7 ± 0,2
Pre-tightening (4 screws)1 ± 0,1Tightening1,9 ± 0,2Cylinder block
Sump0,8 ± 0,2
Timing belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3Timing belt tensioner roller2,1 ± 0,2
RH engine support6 ± 0,6 Engine: RFN
XSARA - XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover 0,9 ± 0,1
Exhaust manifold 3,5 ± 0,3
Valve cover1,1 ± 0,1
Camshaft pulley
Pre-tightening3 ± 0,3
Tightening7,5 ± 0,7
Pulley on hub 2,1 ± 0,2
Timing pinion on crankshaft
Pre-tightening4 ± 0,4
Angular tightening53°±4°
Flywheel / clutch
Clutch mechanism 2 ± 0,2
Flywheel
Pre-tightening
(sequence 1,5,3,7,2,6,4,8)2 ± 0,2
Angular tightening(sequence 1,5,3,7,2,6,4,8)21°±3°
Engine: RFN
B1CP089C
XSARA - XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication circuit
Oil pump closing plate 0,8 ± 0,1
Oil pump
Pre-tightening0,7 ± 0,1
Tightening0,9 ± 0,1
Injection circuit
Common injection rail fixing screws 0,9 ± 0,1
Cooling circuit
Coolant pump
Pre-tightening
(sequence 1,2,3,4)0,8 ± 0,1
Tightening(sequence 1,2,3,4)1,4 ± 0,1
Coolant inlet housing 0,9 ± 0,1
Engine: RFN
B1GP08WC
XSARA - XSARA PICASSO
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