engine Citroen BERLINGO DAG 2010 2.G Owner's Guide
[x] Cancel search | Manufacturer: CITROEN, Model Year: 2010, Model line: BERLINGO DAG, Model: Citroen BERLINGO DAG 2010 2.GPages: 209, PDF Size: 7.22 MB
Page 128 of 209
128
Under the bonnet
DIESEL ENGINE
4. B r a k e a n d c l u t c h fl u i d r e s e r v o i r .
5. A i r fi l t e r .
6. D i p s t i c k .
7. E n g i n e o i l fi l l e r c a p .
8. P o w e r s t e e r i n g fl u i d r e s e r v o i r .
9. Priming pump.
1. Windscreen wash reservoir.
2. Fuse box.
3. Engine coolant reservoir.
Battery connections:
+ Positive metal point.
- N e g a t i v e m e t a l p o i n t ( e a r t h ) .
T a k e c a r e w h e n w o r k i n g u n d e r t h e b o n n e t .
Page 129 of 209
129
CHECKS
6
Levels
LEVELS
Oil change
It is imperative that this is carried out at
t h e i n t e r v a l s s p e c i fi e d a n d t h e v i s c o s i t y
g r a d e o f t h e o i l s e l e c t e d m u s t f u l fi l t h e
requirements in accordance with the
manufacturer's servicing schedule.
Consult the instructions at a CITROËN
dealer.
R e m o v e t h e d i p s t i c k b e f o r e fi l l i n g .
C h e c k t h e l e v e l a f t e r fi l l i n g ( n e v e r
e x c e e d t h e m a x m a r k ) .
S c r e w t h e c a p b a c k o n t o t h e s u m p
before closing the bonnet. Changing the brake fluid
T h e b r a k e fl u i d m u s t b e c h a n g e d a t
the intervals stated, according to the
manufacturer's servicing schedule.
U s e fl u i d s r e c o m m e n d e d b y t h e
m a n u f a c t u r e r , w h i c h f u l fi l D O T 4
standards.
The level must be between the MIN
a n d M A X m a r k s o n t h e r e s e r v o i r .
I f fl u i d h a s t o b e a d d e d f r e q u e n t l y ,
this indicates a failure which must be
c h e c k e d b y a C I T R O Ë N d e a l e r a s
soon as possible.
Warning lights
I f y o u h a v e t o r e m o v e / r e fi t t h e
engine style cover, handle it with
c a r e t o a v o i d d a m a g i n g t h e fi x i n g
clips.
Oil level
C h e c k t h e l e v e l r e g u l a r l y a n d t o p u p
between changes.
C h e c k t h e l e v e l w i t h t h e v e h i c l e l e v e l ,
e n g i n e c o l d , u s i n g t h e d i p s t i c k .
Dipstick
T h e r e a r e t w o m a r k s o n
t h e d i p s t i c k :
A = maximum
I f y o u fi l l p a s t t h i s m a r k ,
consult a CITROËN
dealer.
B = minimum
Never allow the level to
f a l l b e l o w t h i s m a r k .
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil
is prohibited. Viscosity selection
In all cases, the oil selected must meet
the manufacturer's requirements.
These regular maintenance
o p e r a t i o n s w i l l k e e p y o u r v e h i c l e
in good running order. Consult the
instructions at a CITROËN dealer or in
t h e s e r v i c i n g b o o k l e t e n c l o s e d i n t h e
h a n d b o o k p a c k .
C h e c k i n g b y m e a n s o f t h e
warning lights on the instrument
panel is described in chapter 2,
refer to the "Instruments and
controls" section.
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130
Levels
Cooling system
O n l y u s e t h e fl u i d r e c o m m e n d e d b y t h e
manufacturer.
O t h e r w i s e , y o u r i s k s e r i o u s l y d a m a g i n g
your engine.
When the engine is warm, the
temperature of the coolant is controlled
by the engine fan. As this fan can
o p e r a t e w i t h t h e i g n i t i o n k e y r e m o v e d
and because the cooling system is
pressurised, wait for at least one hour
after the engine has stopped before
c a r r y i n g o u t a n y w o r k .
S l a c k e n t h e c a p b y 1 / 4 o f a t u r n t o
release the pressure to prevent any
r i s k o f s c a l d i n g . W h e n t h e p r e s s u r e
has dropped, remove the cap and top
up the level with coolant.
I f fl u i d h a s t o b e a d d e d f r e q u e n t l y ,
this indicates a failure which must be
c h e c k e d b y a C I T R O Ë N d e a l e r a s
soon as possible. Power steering fluid level
T h e v e h i c l e m u s t b e p a r k e d o n l e v e l
ground with the engine cold. Unscrew
the cap integrated with the gauge and
c h e c k t h e l e v e l w h i c h m u s t b e b e t w e e n
t h e M I N a n d M A X m a r k s .
I n o r d e r t o r e g e n e r a t e t h e fi l t e r , y o u
are advised to drive at a speed higher
t h a n 4 0 m p h ( 6 0 k m / h ) f o r a t l e a s t fi v e
minutes as soon as possible, when
t r a f fi c c o n d i t i o n s p e r m i t ( u n t i l t h e
message disappears and the service
w a r n i n g l i g h t i s s w i t c h e d o f f ) .
During regeneration of the particle
e m i s s i o n fi l t e r , r e l a y n o i s e m a y b e
heard under the fascia.
If the message is still displayed and if
the service warning light remains on,
consult a CITROËN dealer.
Topping up
The level must be between the MIN
a n d M A X m a r k s o n t h e e x p a n s i o n
b o t t l e . I f m o r e t h a n 1 l i t r e o f fl u i d i s
required to top up the level, have the
s y s t e m c h e c k e d b y a C I T R O Ë N d e a l e r . Windscreen wash and headlamp
wash level
For best quality cleaning and for your
safety, we would advise that you use
products of the CITROËN range.
For optimum cleaning and to avoid
f r e e z i n g , t h i s fl u i d m u s t n o t b e t o p p e d
up or replaced with water.
Capacity of the screenwash reservoir:
a p p r o x i m a t e l y 4 . 5 l i t r e s .
I f y o u r v e h i c l e i s fi t t e d w i t h h e a d l a m p
washers, the capacity of the reservoir
i s 7 . 5 l i t r e s .
Diesel additive level
(Diesel with particle
emission filter)
The minimum level of this additive
is indicated by lighting of the service
warning light, accompanied by an
audible signal and a message on the
display.
When this occurs with the engine
running it is due to the start of
s a t u r a t i o n o f t h e p a r t i c l e e m i s s i o n fi l t e r
( e x c e p t i o n a l l y p r o l o n g e d u r b a n t y p e
driving conditions: low speed, long
t r a f fi c j a m s , . . . ) . Topping up
It is imperative that this additive is
topped up by a CITROËN dealer
without delay.
Used oil
Avoid prolonged contact of used oil
w i t h t h e s k i n .
B r a k e fl u i d i s h a r m f u l t o h e a l t h a n d
very corrosive.
D o n o t d i s p o s e o f u s e d o i l , b r a k e fl u i d
or coolant into drains or into the ground
but into the containers dedicated to this
use at CITROËN dealer.
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132
Checks T o c h e c k t h e m a i n l e v e l s
and certain components,
in accordance with the
manufacturer's servicing schedule,
refer to the pages of the Maintenance
and Warranty Guide which correspond
to your vehicle's engine.
Bleeding the water contained in
the diesel filter
Manual gearbox
H a v e t h e l e v e l c h e c k e d i n a c c o r d a n c e w i t h
the manufacturer's servicing schedule.
Only use products recommended
by CITROËN or products
of equivalent quality and
s p e c i fi c a t i o n .
In order to optimise the operation
o f u n i t s a s i m p o r t a n t a s t h e b r a k i n g
system, CITROËN selects and offers
s p e c i fi c p r o d u c t s .
In order to avoid damaging the
electrical units, high pressure washing
to clean the engine compartment is
strictly prohibited.
If this warning light comes
o n , b l e e d t h e fi l t e r . O t h e r w i s e
bleed regularly each time the
engine is drained.
To evacuate the water,
unscrew the bleed screw located on
t h e fi l t e r .
Operate until all of the water in the
transparent pipe has been drained out
then tighten the bleed screw.
HDi engines use advanced technology.
A l l w o r k r e q u i r e s a s p e c i a l q u a l i fi c a t i o n
which is guaranteed by a CITROËN
dealer.
According to country.
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133
6
Fuel
FILLING WITH FUEL
Low fuel level Filling
T h e f u e l t a n k m u s t b e fi l l e d
with the
engine off .
- O p e n t h e f u e l fi l l e r fl a p .
- I n s e r t t h e k e y , t h e n t u r n i t a q u a r t e r turn.
- R e m o v e t h e c a p a n d h o o k i t o n t o t h e c l i p l o c a t e d o n t h e i n s i d e o f t h e fl a p .
W h e n fi l l i n g w i t h f u e l , a
mechanical system prevents
o p e n i n g o f t h e l e f t - h a n d s i d e d o o r .
W h e n t h e f u e l fi l l e r fl a p i s o p e n , e n s u r e
that no one tries to slide this door.
O n c e t h e fl a p h a s b e e n c l o s e d , t h e
s l i d i n g s i d e d o o r m a y j a m , p u s h t h e
door to close it then open it.
W h e n t h e m i n i m u m f u e l t a n k
level is reached, this warning
light comes on.
You then have
approximately 8 litres of
fuel remaining. Fill up without delay to
avoid running out of fuel.
N e v e r r i s k d r i v i n g u n t i l y o u r u n o u t
of fuel as this may damage the
a n t i p o l l u t i o n a n d i n j e c t i o n s y s t e m s . A l a b e l a f fi x e d t o t h e i n s i d e o f t h e fl a p
reminds you of the type of fuel to be
used.
Y o u m u s t fi l l w i t h a t l e a s t 5 l i t r e s o f f u e l
for it to be registered by the fuel gauge.
W h e n t h e f u e l fi l l e r c a p i s o p e n e d ,
there may be a slight air suction noise.
This vacuum is entirely normal and is
due to the sealing of the fuel circuit.
W h e n fi l l i n g t h e f u e l t a n k , d o n o t
c o n t i n u e a f t e r t h e 3 r d c u t - o f f o f t h e
nozzle. This could cause malfunctions.
T h e c a p a c i t y o f t h e f u e l t a n k i s
approximately 60 litres.
- A f t e r fi l l i n g t h e f u e l t a n k , l o c k t h e
c a p a n d c l o s e t h e fl a p . Quality of the fuel used for petrol
engines
The petrol engines are perfectly
compatible with E10 type petrol
b i o f u e l s ( c o n t a i n i n g 1 0 % e t h a n o l ) ,
conforming to European standards EN
2 2 8 a n d E N 1 5 3 7 6 .
E 8 5 t y p e f u e l s ( c o n t a i n i n g u p t o 8 5 %
e t h a n o l ) a r e r e s e r v e d e x c l u s i v e l y f o r
v e h i c l e s m a r k e t e d f o r t h e u s e o f t h i s
t y p e o f f u e l ( B i o F l e x v e h i c l e s ) . T h e
quality of the ethanol must comply with
E u r o p e a n s t a n d a r d E N 1 5 3 7 6 .
For Brazil only, special vehicles are
marketed to run on fuels containing
up to 100 % ethanol (type E100).
Page 134 of 209
DIESEL
1 3 4
Fuel
FUEL CIRCUIT DISARMED
In a serious collision, a mechanism
automatically prevents fuel from
reaching the engine. T h e fl a s h i n g o f t h i s w a r n i n g
light is accompanied by a
message on the display.
C h e c k t h a t t h e r e i s n o o d o u r o r
l e a k a g e o f f u e l o u t s i d e t h e v e h i c l e a n d
r e - e s t a b l i s h t h e f u e l s u p p l y :
- s w i t c h o f f t h e i g n i t i o n ( S T O P p o s i t i o n ) .
- r e m o v e t h e k e y .
- p u t t h e k e y b a c k i n t h e i g n i t i o n .
- s w i t c h o n t h e i g n i t i o n a n d s t a r t .
DIESEL REPRIMING PUMP
If you should run out of fuel, it is
n e c e s s a r y t o r e - p r i m e t h e c i r c u i t :
- fi l l t h e f u e l t a n k w i t h a t l e a s t fi v e litres of diesel,
- s q u e e z e a n d r e l e a s e t h e m a n u a l r e - p r i m i n g p u m p , u n d e r t h e b o n n e t
under the protective cover,
- o p e r a t e t h e s t a r t e r u n t i l t h e e n g i n e starts.
Refer to the "Under the bonnet"
section of chapter 6.
Quality of the fuel used for Diesel
engines
The Diesel engines are perfectly
compatible with biofuels which conform
to current and future European
s t a n d a r d s ( d i e s e l f u e l w h i c h c o m p l i e s
w i t h s t a n d a r d E N 5 9 0 m i x e d w i t h a
biofuel which complies with standard
E N 1 4 2 1 4 ) a v a i l a b l e a t t h e p u m p s
( c o n t a i n i n g u p t o 7 % F a t t y A c i d M e t h y l
E s t e r ) .
The B30 biofuel can be used in certain
Diesel engines; however, this use
i s s u b j e c t t o s t r i c t a p p l i c a t i o n o f t h e
special servicing conditions. Consult a
CITROËN dealer.
T h e u s e o f a n y o t h e r t y p e o f ( b i o ) f u e l
( v e g e t a b l e o r a n i m a l o i l s , p u r e o r
d i l u t e d , d o m e s t i c f u e l . . . ) i s s t r i c t l y
p r o h i b i t e d ( r i s k o f d a m a g e t o t h e
e n g i n e a n d f u e l c i r c u i t ) .
Page 135 of 209
DIESEL
1 3 4
Fuel
FUEL CIRCUIT DISARMED
In a serious collision, a mechanism
automatically prevents fuel from
reaching the engine. T h e fl a s h i n g o f t h i s w a r n i n g
light is accompanied by a
message on the display.
C h e c k t h a t t h e r e i s n o o d o u r o r
l e a k a g e o f f u e l o u t s i d e t h e v e h i c l e a n d
r e - e s t a b l i s h t h e f u e l s u p p l y :
- s w i t c h o f f t h e i g n i t i o n ( S T O P p o s i t i o n ) .
- r e m o v e t h e k e y .
- p u t t h e k e y b a c k i n t h e i g n i t i o n .
- s w i t c h o n t h e i g n i t i o n a n d s t a r t .
DIESEL REPRIMING PUMP
If you should run out of fuel, it is
n e c e s s a r y t o r e - p r i m e t h e c i r c u i t :
- fi l l t h e f u e l t a n k w i t h a t l e a s t fi v e litres of diesel,
- s q u e e z e a n d r e l e a s e t h e m a n u a l r e - p r i m i n g p u m p , u n d e r t h e b o n n e t
under the protective cover,
- o p e r a t e t h e s t a r t e r u n t i l t h e e n g i n e starts.
Refer to the "Under the bonnet"
section of chapter 6.
Quality of the fuel used for Diesel
engines
The Diesel engines are perfectly
compatible with biofuels which conform
to current and future European
s t a n d a r d s ( d i e s e l f u e l w h i c h c o m p l i e s
w i t h s t a n d a r d E N 5 9 0 m i x e d w i t h a
biofuel which complies with standard
E N 1 4 2 1 4 ) a v a i l a b l e a t t h e p u m p s
( c o n t a i n i n g u p t o 7 % F a t t y A c i d M e t h y l
E s t e r ) .
The B30 biofuel can be used in certain
Diesel engines; however, this use
i s s u b j e c t t o s t r i c t a p p l i c a t i o n o f t h e
special servicing conditions. Consult a
CITROËN dealer.
T h e u s e o f a n y o t h e r t y p e o f ( b i o ) f u e l
( v e g e t a b l e o r a n i m a l o i l s , p u r e o r
d i l u t e d , d o m e s t i c f u e l . . . ) i s s t r i c t l y
p r o h i b i t e d ( r i s k o f d a m a g e t o t h e
e n g i n e a n d f u e l c i r c u i t ) .
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135
Battery
QUICK HELP
7
BATTERY
Before disconnecting the battery, you
must wait for 2 minutes after switching
off the ignition.
Never disconnect a terminal when the
engine is running.
N e v e r c h a r g e a b a t t e r y w i t h o u t fi r s t
disconnecting the terminals.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight
d i f fi c u l t i e s a r e e x p e r i e n c e d a f t e r t h i s ,
p l e a s e c o n t a c t a C I T R O Ë N d e a l e r .
After changing bulbs, wait
a p p r o x i m a t e l y 3 m i n u t e s b e f o r e
reconnecting the battery. It is advisable to disconnect the
battery if the vehicle is not to be used
f o r a p e r i o d o f m o r e t h a n o n e m o n t h .
To charge the battery using a
battery charger
- Disconnect the battery,
- Follow the instructions for use
given by the battery charger
manufacturer,
- R e c o n n e c t s t a r t i n g w i t h t h e negative (-) terminal,
- C h e c k t h a t t h e t e r m i n a l s a n d connectors are clean. If they are
c o v e r e d w i t h s u l p h a t e ( w h i t e o r
g r e e n i s h d e p o s i t ) , d i s c o n n e c t t h e m
and clean them.
To start the vehicle from
another battery
- C o n n e c t t h e r e d c a b l e t o t h e p o s i t i v e ( + ) t e r m i n a l s o f t h e t w o
batteries,
- C o n n e c t o n e e n d o f t h e g r e e n o r b l a c k c a b l e t o t h e n e g a t i v e ( - )
terminal of the slave battery,
- C o n n e c t t h e o t h e r e n d o f t h e g r e e n o r b l a c k c a b l e t o a n e a r t h p o i n t o n
t h e b r o k e n d o w n v e h i c l e a s f a r a s
p o s s i b l e f r o m t h e b a t t e r y ,
- O p e r a t e t h e s t a r t e r , l e t t h e e n g i n e r u n ,
- Wait for the engine to return to idle, then disconnect the cables. A f t e r t h e e n g i n e h a s s t o p p e d , w i t h
t h e k e y i n t h e i g n i t i o n p o s i t i o n , c e r t a i n
f u n c t i o n s ( w i n d s c r e e n w i p e r , e l e c t r i c
windows, courtesy lights, audio
e q u i p m e n t , e t c . ) c a n o n l y b e u s e d f o r a
cumulative duration of thirty minutes, to
p r e v e n t d i s c h a r g i n g o f t h e b a t t e r y .
O n c e t h e t h i r t y m i n u t e s a r e o v e r , t h e
a c t i v e f u n c t i o n s a r e p u t o n s t a n d b y
a n d t h e b a t t e r y w a r n i n g l i g h t fl a s h e s
a c c o m p a n i e d b y a m e s s a g e o n t h e
d i s p l a y .
T o r e s u m e t h e u s e o f t h e s e f u n c t i o n s
immediately, start the engine and let it
run for a few minutes.
T h e t i m e a v a i l a b l e w i l l t h e n b e d o u b l e
the time for which the engine was left
running. However, this time will always
b e b e t w e e n fi v e a n d t h i r t y m i n u t e s .
A fl a t b a t t e r y w i l l p r e v e n t t h e e n g i n e
from starting.
Page 152 of 209
1 5 0
Changing a fuse
FUSES UNDER THE BONNET
A f t e r o p e n i n g t h e b o n n e t , u n c l i p a n d t i l t
t h e c o r r e s p o n d i n g b o x t o g a i n a c c e s s
to the fuses. Fuses
F A m p e r e s
A Allocation
1 2 0 Engine management
2 15 Horn
3 1 0 F r o n t a n d r e a r w a s h - w i p e p u m p
4 2 0 H e a d l a m p w a s h p u m p
5 15 E n g i n e c o m p o n e n t s
6 1 0 Steering wheel angle sensor, ESP
7 1 0 B r a k e s w i t c h , c l u t c h s w i t c h
8 25 Starter
9 1 0 H e a d l a m p b e a m m o t o r , p a r c m a n a g e m e n t u n i t
1 0 3 0 E n g i n e c o m p o n e n t s 11 4 0 S p a r e
12 3 0 W i p e r s
13 4 0 Built-in systems interface
14 3 0 P u m p
15 1 0 R i g h t - h a n d m a i n b e a m h e a d l a m p
16 1 0 L e f t - h a n d m a i n b e a m h e a d l a m p
17 15 R i g h t - h a n d d i p p e d h e a d l a m p
18 15 L e f t - h a n d d i p p e d h e a d l a m p
Page 154 of 209
152
Having your vehicle towed
Without lifting
(4 wheels on the road)
You should always use a towbar.
BEING TOWED
T h e t o w i n g e y e i s s t o r e d i n t h e t o o l k i t ,
located under the right-hand seat. From the front
- U n c l i p t h e c o v e r b y p r e s s i n g t h e
b o t t o m p a r t .
- Screw in the removable towing eye u n t i l i t l o c k s .
From the rear
- U n c l i p t h e c o v e r u s i n g a c o i n o r t h e fl a t p a r t o f t h e t o w i n g e y e .
- Screw in the removable towing eye u n t i l i t l o c k s . When towing with the engine
s w i t c h e d o f f , t h e r e i s n o b r a k i n g o r
steering assistance.
Lifting
(2 wheels on the road only)
I t i s p r e f e r a b l e t o r a i s e t h e v e h i c l e
u s i n g p r o f e s s i o n a l l i f t i n g e q u i p m e n t . Vehicles fitted with a manual
gearbox (diesel version)
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
b e i n t h e n e u t r a l p o s i t i o n , f a i l u r e t o
o b s e r v e t h i s s p e c i a l c o n d i t i o n m a y
r e s u l t i n d a m a g e t o c e r t a i n b r a k i n g
c o m p o n e n t s a n d t h e a b s e n c e o f
b r a k i n g a s s i s t a n c e w h e n t h e e n g i n e i s
started again.