Top Citroen C3 PLURIEL 2004 1.G Owner's Guide

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CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
Gearbox end.
(1)
Control lever.
(2)Automatic adjustment.
(3) Sleeve stop.
The automatic gearbox is controlled by a cable.
Engines: NFU RFN RHZ
XSARA
XSARA

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CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
NOTE:The «shift lock»«P».
Unlocking the «SHIFT LOCK»(normal operation).
Switch on the ignition.
Press the brake pedal and keep it pressed.
Move the gear selection lever out of position
«P».
Unlocking the «SHIFT LOCK»(with an operating fault).NOTE:It is impossible to unlock the «shift lock»
«Shift lock».
Gear lever position switch. Automatic gearbox ECU.
Electrical harnesses.
Battery voltage.
Remove:
The gear lever knob
(1)(pull upwards).
The cover (2)(Unclip).
The top of the central console (3).
Unlock the «shift lock» (4)with the aid of a screwdriver.
Move the gear selection lever out of position «P».
Engine: KFV
C3
C5FP0ETCB2CP3GZC

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CLUTCH
GEARBOX
TRANSMISSION
DRAINING / FILLING / TOPUP: AL4 GEARBOX
Tools.
[1]
Filling cylinder: ().0341
Draining.
IMPERATIVE:
The gearbox should be drained when the oil is warm (at least 60°C), to
eliminate the impurities in suspension in the oil.
NOTE:Draining is partial, the converter cannot be completely emptied.
Remove the drain plug
(1).
NOTE:Approx. 3 litres of oil should flow out.
Filling.
Refit the drain plug (1)(equipped with a new seal), tighten to2,4 ±0,2 m.daN.
Remove the oil filler cap (2).
Use tool [1].
Oil capacity for dry gearbox:

EW engine:5,85 litres.
DWengine:5,40 litres.
Oil remaining after draining:
3 litres(approx.).Quantity of oil to be put in :3 litres(approx.).Refit the oil filler cap (2)(equipped with a new seal), tighten to 2,4± 0,2 m.daN.
Initialise the oil wear counter (follow the diagnostic tool procedure).
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3AYD
B2CP31GC

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CLUTCH
GEARBOX
TRANSMISSION
DRAINING / FILLING / TOPUP: AL4 GEARBOX
Checking the oil level.
Prior conditions:
Vehicle in horizontal position.
Check gearbox is not in backup mode.
Remove the oil filler cap
(2).
Add 0.5 litres extra oilinto the gearbox.
Foot on the brake, change through all the gears.
Selection lever in position
"P".
Engine running, at idle.
Oil temperature:
60°C (+8°C; 2°C).
Remove the oil level plug (3).
C3 TU3enginesDimension «X» = 81 mm
XSARA TU5
and EW10 enginesDimension «X» = 81 mm
XSARADW10
enginesDimension «X» = 77 mm
XSARA PICASSO EW10
enginesDimension «X» = 81 mm
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3AZD

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CLUTCH
GEARBOX
TRANSMISSION
DRAINING / FILLING / TOPUP: AL4 GEARBOX
Thread of oil then "dripdrip".
Refit the plug (3), Tighten to 2,4± 0,2 m.daN.
"Dripdrip" or nothing.
Refit the oil level plug (3).
Stop the engine.Add
0.5 litresextra oil into the gearbox.
Repeat the oil level procedure.
NOTE:The level is correct at the moment the thread of oil becomes “dripdrip”.
Refit the oil level plug
(3)(equipped with a new seal), tighten to2,4±0,2 m.daN.
Checking the oil level (continued).
Refit the oil filler plug (3) (equipped with a new seal), tighten to 2,4± 0,2 m.daN.
An excessive level of oil can lead to the following consequences:
Oil heating up abnormally,
Oil leaks.
A level that is too low will result in the destruction of the gearbox.
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3AZD

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AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques (m.daN).
(25) Rear axle fixing screw: 10 ± 1
(26)Antiroll bar:
(27)Rear axle crossmember:
(28)Rear suspension arm silentblock yoke:
(29)Rear suspension arm silentblock:
(30)Yoke / suspension arm fixing screw:7 ± 0,5
(31)Rear suspension arm:
(32)Stub axle bearing nut: 20 ± 2
(33)Damper:
(34)Damper upper fixing:4,5 ± 0,4
(35) Damper lower fixing: 9,3 ± 0,9
(36)Suspension springs:
(37)Travel stop:
(38)Secondary brake cable guide support:
Private vehicles Antiroll bar
Europe
Diameter (mm)
HFX KFV20,5
(tubular)
8HX 23,5 (tubular)
NFU 25 (solid)
Vehicle entreprise Diameter (mm)
8HX 20,5
(tubular)
CRD vehiclesDiameter (mm)
8HX 20,5
(tubular)
NFU 25,5 (tubular)B3DP09UP
C2

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AXLES
SUSPENSION
STEERING
SUSPENSION
FRONT AXLE
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)
Damper
(16)Cup
(17)Damper nut: 6,5 ± 0,6
(18)
Damper cup
(19)Ball bearing
(20)Spring thrust cup
(21)Travel stop cup
(22)Suspension spring
(23) Damper rod rpotector
(24) Travel stop
B3BP180D
C2

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AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques (m.daN).
(1)
Rear axle fixing screw: 10 ± 1
(2)Antiroll bar:
(3)Rear axle crossmember:
(4)Rear suspension arm rubber mounting yoke:
(5)Rear suspension arm rubber mounting:
(6)Yoke / suspension arm fixing screw: 7,6 ± 0,5
(7)Rear suspension arm:
(8)Stub axle bearing nut: 20 ± 2 greased
(9) Damper:
(10)Damper upper fixing: 4,5 ± 0,4
(11)Damper lower fixing: 9,3 ± 1
(12)Suspension spring:
(13)Travel stop:
(14)Secondary brake cable guide and its support:
Antiroll bar
Diameter (mm)
HFX KFV
C3KFU NFU 8HX25,5
(tubular)
8HW 8HV 8HY
C3
PlurielKFV NFU 8HX26
(tubular)
B3CP0AFP
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
SUSPENSION
Front axle
(1) Nut fixing suspension leg on body: 6,5 ± 0,6
(2)
Damper
(16)Cup
(17)Damper nut.: 6,5 ± 0,6
(18)
Damper cup
(19)Ball bearing
(20)Spring thrust cup
(21)Travel stop cup
(22)Suspension spring
(23) Damper rod rpotector
(24)Travel stop
B3BP180D
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
SUSPENSION
Rear axle
(25)
Rear axle fixing screw: 10 ± 1
(26)
Antiroll bar:
(27)
Rear axle crossmember:
(28)
Rear suspension arm silentblock mounting yoke:
(29)
Rear suspension arm silentblock:
(30)
Suspension arm fixing screw on yoke:7,6 ± 0,5
(31)
Rear suspension arm:
(32)
Stub axle bearing nut : 20 ± 2 greased
(33)
Damper :
(34) Damper upper fixing screw: 4,5 ± 0,4
(35)
Damper lower fixing screw:9,3 ±0,9
(36)
Suspension spring:
(37)
Travel stop:
(38)
Secondary brake cable guide support:
Antiroll bar
EnginesDiameter (mm)
C3
AllTypes25,5
(tubular)
C3 Pluriel 26 (tubular)B3CP09UP
C3 C3 PLURIEL