wheel torque Citroen C4 2005 2.G Owner's Guide

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CLUTCH
GEARBOX
TRANSMISSION
DRIVESHAFTS - GEARBOX
Tightening torques (m.daN)Gearbox oil seal mandrels
Vehicles GearboxDriveshaft Driveshaft
Engines
bearing nutRH side LH side Toolkit
C4
MA/5ET3J4 TU5JP4
XSARA TU3JP TU5JP4
C4EW10/DV6 7114-T.W 7114-T.X 7116-T
BE4/5All types
XSARA EW7/10J4B DW8
XSARA PICASSO DV6/DW10
C4ML6 DW10BTED4 9017-T.C 5701-T.A 9017-T
TU5JP4 EW10A 2 ± 0,2 32,5 ± 2,6
(-) 0338 J1 (-) 0338 H1
XSARATU5JP EW10J4
+ (-) 0338 J3 (-) 0338 H2
DW10ATED
AL4Seal extractor
RH / LH(-). 0338
XSARA PICASSO EW10J4 (-) 0338 C
(-) 0338 J1 (-) 0338 H1
+ (-) 0338 J3 (-) 0338 H2
Tightening torque (m.daN) for wheel bolts.
C4 = 9 ± 1 XSARA = 8,5 ± 0,8 XSARA PICASSO = 10 ± 1
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: POWER-ASSISTED STEERING
Steering column
Ref. Description Tightening
1Fixed central controls steering wheel screw2,2 ± 0,2
2Steering column interface nuts
3Upper nuts
4Lower nuts
5Fixing of steering cardan on valve stem
Steering mechanism with integral ram
Ref. Description Tightening
6Union of hydraulic pipe on ram0,8 ± 0,1
7Fixing of distributor valve on steering mechanism1,5 ± 0,1
8Fixing of bracket on distributor valve2 ± 0,2
9Union of hydraulic pipe on distributor valve0,8 ± 0,1
10Steering ball-joint nut3,5 ± 0,3
11Locking nut for adjustment of steering track rods5,5 ± 0,5
12Fixing of ball-joint on steering rack7 ± 0,7
13Stud on steering mechanism0,8 ± 0,1
14Nut fixing mechanism on subframe8 ± 0,8
B3EP177D
B3EP176D
2,2 ± 0,2
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AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(1)Damper nut: 4,5 ± 0,4
(2)Cup screw: 2,5 ± 0,3
(3)Suspension leg
(4)Anti-roll bar link rod upper ball-joint: 3,7 ± 0,3
(5)Suspension leg pivot
(hollow pivot): 4,5 ± 0,5
(5)Suspension leg pivot (pivot «H»): 5,5 ± 0,5
(6)Anti-roll bars: 3,7 ± 0,3
(7)Anti-roll bar link rod lower ball-joint
(8)Pivot lower ball-joint: 4 ± 0,4
(9) Driveshaft nut: 32,5 ± 2,5
(10)Wheel bolt: 9 ± 1
(11) Lower arm front mounting: 7,6 ± 0,7
(12)Lower arm rear mounting and anti-roll bar bearing: 6,8 ± 0,6
(13)Screw under rear mounting: 3,1 ± 0,3
(14) Ball-joint fixing on lower arm: 5 ± 0,5
Subframe to bodyshell fixing screw: 8,5 ± 0,8
B3CP040PB3CP041D
Vehicles from RPO 8667# are all
equipped as standard with ventilated
discs.
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AXLES
SUSPENSION
STEERING
XSARA
Steering wheel - Manual steering
TIGHTENING TORQUES: MANUAL STEERING
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3)Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08PD
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AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: POWER-ASSISTED STEERING
Steering wheel - Power steering
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3) Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08QD
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).(1) Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg
(4)Anti-roll bar link rod ball-joint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6)Anti-roll bar
(7)Anti-roll bar link rod ball-joint: 3.7 ± 0.3
(8)Lower swivel ball-joint: 4 ± 0.4
(9)Hub nut
(greased): 32.5 ± 2
(10)Wheel bolt
(face and threads not greased): 9 ± 1
(11) Lower arm front pivot: 7.6 ± 0.7
(12) Lower arm rear pivot and
anti-roll bar bearing: 6.8 ± 0.6
(13) Screw under rear pivot : 3.5 ± 0.3
Lower arm in forged steel : 3.7 ± 0,3
Lower arm in plate steel: 3.1 ± 0,3
Screw fixing subframe on bodyshell: 8.5 ± 0,8
Screw fixing ball-joint on lower
arm
(plate steel): 4.5 ± 0,4
Anti-roll bar
Engines
ALL TYPESDiameter
21Colour ref.
WHITE Suspension leg angle:
Ta b«a»towards the front.
B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(14)Front silentblock on subframe: 9.4 ± 0.9
(15)Anti-roll bar bolt: 5.5 ± 0.5
(16)Rear torsion bar
(17) Anti-roll bar
(18) Tubular axle
(19)Front silentblock on bodyshell: 4 ± 0.4
(20)Rear upper arm.
(21)Wheel bolt
(face and threads not lubricated): 9 ± 1
(22)Damper
(23)Rear silentblock on subframe: 5.4 ± 0.5
(24)Damper pin nut: 11 ± 1
(25)Stub axle nuts
(lubricated): 25 ± 2
(26)Rear silentblock on bodyshell: 6.5 ± 0.6
Anti-roll bar
Torsion bar
Engines
ALL TYPES 19,6 PINKØ (mm)
Colour ref.Ø (mm)
21Colour ref.
ORANGE
B3DP078D
NOTE: The RH torsion bar can be identified by 1 paint line.
The LH torsion bar can be identified by 2 paint lines.
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(2) Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6)Steering cardan joint fixing: 2.3 ± 0.2
B3EP116D
XSARA PICASSO
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
Front brakes
1Front brake disc1 ± 0,1
2Yoke on caliper3 ± 0,3
3Unions on brake piping1,5 ± 0,1
4Caliper on pivot10,5 ± 1
5ABS/ESP hydraulic block support on the chassis member0,2 ± 0,1
6Wheel sensor0,8 ± 0,1
B3FP7DVD
B3FP7DWD
C4
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
B3FP7DZC
B3FP7EOC
Rear brakes
10Unions on brake piping1,5 ± 0,1
11Rear brake caliper support 5,3 ± 0,5
12Rear brake caliper3 ± 0,3
13Wheel sensor0,8 ± 0,1
C4
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