power steering Citroen C4 2005 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine CLUTCH - GEARBOX - TRANSMISSION (continued)
Gearbox specifications312 - 314
Clutch specifications315 - 316
Checking and adjusting the hydraulic
clutch control317 - 318
Tightening torques: manual gearbox
319 - 330
Manual gearbox controls
331 - 343
Recommendations - precautions:
automatic gearbox344 - 346
Tightening torques: manual gearbox
347 - 349
Automatic gearbox controls
350 - 359
Driveshafts360
AXLES - SUSPENSION - STEERING
Axle geometry: C4361 - 364
Tightening torques: front axle365 - 366
Tightening torques: rear axle367
Tightening torques: power steering368 - 369
Setting the steering rack mid-point370
Checking the power steering pressure371 - 374
Axle geometry: Xsara375 - 379Adjusting the handbrake 426
Filling, bleeding the brakes427
AIR CONDITIONING
R134.a: quantities428
Checking the compressor lubricant429 - 430
Pollen filter: all types431 - 433
Filtering and drying cartridge434 - 436
Checking the efficiency of the circuit437 - 446
C4447 - 451
Xsara452
Xsara picasso453 - 456
CONTENTS
Tightening torques: front axle380
Tightening torques: rear axle382
Tightening torques: steering 383 - 384
Tightening torques: power steering385 - 387
Axle geometry: Xsara Picasso388 - 392
Tightening torques: front axle393
Tightening torques: rear axle394
Tightening torques: power steering395 - 397
BRAKES
Brake specifications: C4398 - 399
Tightening torques: Brakes401 - 403
Adjusting the handbrake 405
Filling, bleeding the brakes406 - 410
Brake specifications: Xsara411
Tightening torques 414
Brake specifications415 - 418
Adjusting the handbrake 419
Filling, bleeding the brakes420
Brake specifications: Xsara Picasso421 - 422
Brake specifications423 - 424
Aircon circuit
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GENERAL
LUBRICANTS - TOTAL recommended oils
POWER STEERING OILS
ENGINE COOLANT FLUID
TOTAL FLUIDE ATX
TOTAL FLUIDE LDS
Special oil distributed by CITROËN
Part No.: 9979 A3
Power steering
All countries
All countriesCITROËN fluid
Protection: -35C°2Litres
5Litres
20 Litres
210Litres9979 70
9979 71
9979 76
9979 779979 72
9979 73
9979 74
9979 75 PacksCITROËN Part No.
REVKOGEL 2000 GLYSANTIN G33TOTAL FLUIDE DA
Special oil distributed by CITROËN
Part No.: 9730 A1
Very cold countries Power steering all vehicles
(except CITROËN C4and C5)
Power steering
C4and C5
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ENGINE
[1] Belt tension measuring instrument
: 4122-T
- Tension the belt using the screw (2).
- Tension should be:
102 ± 7 SEEM units.
- Tighten the screws(1).
- New belt
100 SEEM units.
- Re-used belt
75 SEEM units.
AUXILIARY EQUIPMENT DRIVE BELT
Alternator
Power-assisted steering Power steering and air con.With air conditioning
[1] Belt tension measuring instrument
: 4122-T
- Tension the belt using the screw (4).
- Tension should be:
102 ± 7 SEEM units.
- Tighten the screws (3).
- New belt
100 SEEM units.
- Re-used belt
75 SEEM units.
B1BP1B3CB1BP124CB1BP1B2CB1BP122C
Engine: KFW
XSARA
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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering
Tool.
[1]Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] on the belt at "d".
Tighten the screw (1)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA
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ENGINE
XSARAAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering, with air conditioning
Tool.
[1] Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (1).
Tighten the screw (2)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] at "e".
Tighten the screw (2)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (1)to 2 m.daN.
Remove the tool [1].
B1BP1SGCB1BP1SFC
Engine: WJY
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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, without air conditioning
Tool.
[1] Belt tension measuring instrument: 4122-T
Removal.
WARNING: If the belt is to be reused, measure the tension before removal.
Loosen:
- the screw (1).
- the nut (2).
NOTE:The tensioner arm (3)must be against the alternator.
Remove the belt.
B1BP1SHD
Engine: WJY
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: WJY
Power-assisted steering, without air conditioning (continued)
XSARA
Refitting.
Refit the belt.
Place the tool [1]on belt at "f".
WARNING: Position tool [1] with the knob downwards.
Tighten the nut (2)to obtain a value of:
Reused belt:
- Keep the value taken at removal.
New belt:
- Tension should be 110 SEEMunits.
- Tighten the screw (1)to 9.5 m.daN.
- Check belt tension, using tool [1].
Tension should be 144 ± 3 SEEMunits.
- Remove the tool [1].
- Start the engine and run it for 10 seconds.
- Stop the engine.
- Place the tool [1]on the belt at "f".
- Tension should be 130 ± 4 SEEMunits.
- Remove the tool [1].
B1BP1SJD
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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, with air conditioning
Tools.
[1] Dynamic tensioner peg: (-) 0188 H
[2] Belt tension measuring instrument: 4122-T
Removal.
Peg the dynamic tensioner (1) at "a", using tool [1].
Loosen the screw (2)of the roller (3).
Turn the roller (3)backwards.
Remove the belt.
NOTE:If it can not be pegged at "a":
- Loosen the screw (2)of the roller (3).
- Using a 7 mmsquare drive, turn the roller (3)at "b".
- Peg the tensioner (1) at "a", using tool [1].
NOTE: If the belt is broken:
- Support the engine using a jack
(insert a wooden block between the housing and the jack).
- Remove the right engine support.
- Using a square drive at (b)turn the tool (3)in the direction of the arrow "a", so that it can be
pegged at "a"using the tool [1].
B1BP1SKC
Engine: WJY
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, with air conditioning (continued)
Refitting.
Refit the belt.
Using a 7 mmsquare drive at "b", turn the roller (3), until the tool [1] located at "a"becomes
free.
Tighten the screw (2).
Remove the tool [1].
B1BP1SLC
Engine: WJY
XSARA
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RFJ
Checking and setting the timing (continued).
A:Pegging on the manual gearbox.
B:Pegging on the automaticgearbox.
Peg the crankshaft, using tool [2].
Remove the fixing bracket screw (4).
Move aside the power steering pipes.
Peg the camshaft pulleys (6)and (7), using tool [1].
Remove the screw (3), the crankshaft pulley (2)and
the lower timing cover (5).
IMPERATIVE: Never remove the crankshaft
pulley (2), without pegging the crankshaft and
the camshafts.
Slacken the screw (10)of the tensioner roller (9).
Turn the tensioner roller (9)
(clockwise).
Remove the timing belt (8).
B1BP2V3D
B1EP1G1DB3EP15JC
C4
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