wiring Citroen CX 1981 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Ill. CHECKING AND ADJUSTING
1
. Energizing the system ..................................................................................................................
2. ,Fuel pump feed ( on operating the starter ) .............................................................................
3. Fuel pump feed ( with engine running ) ...................................................................................
4. Supplementary air control ...........................................................................................................
5. Air-flow sensor ............................................................................................................................
6. Resistors and injectors ................................................................................................... . ........
7. Water temperature sensor ............................................................................................................ .
Dingram 7
8. Air temperature sensor ...............................................................................................................
9. Cold-start injector, and thermal switch ...................................................................................
10. Switch on throttle butterfly spindle ( idling speed function ) ............................................ 11
Switch on throttle butterfly spindle ( maximum power function ) ...................................... 12.
E.C.U: ......................................................................... ..~ ............................................................... . . Diagram 1 I ANNEXE : A
: Checking the ignition .................................................................................. Page 25 B
: Checking the air circuit ................................................................................ Page 26
C : Checking the fuel system and the fuel pressure ........................................... Page 27 D
: Adjusting the idling speed and the exhaust emission .............................. Page 28 NOTE
: On the wiring harness for the injectors, the numbers of the terminals on the E.C.U. terminal board are
visible on the rear section. after having withdrawn the casing secured by the end screw.

Downloaded from www.Manualslib.com manuals search engine 28 OPERATION N” MA.IE. 144-O : Ch <,c ,ng n,,d nlfjusfiup Ihe u I.-~<~tro,,ir i) <~lrr/mr,ir k’
/,,,.I i,,jrr/io,, S~S,W1, ANNEXE : D - ADJUSTING THE IDLING SPEED AND THE EXHAUST EMISSION
CHECKING CONDITIONS
1.
Checking the idling speed must be carried out
on a clean engine on which the ignition and the
valve clearances are properly adjusted and
fitted with a clean air-filter.
2. Check that the throttle butterfly returns correctly
to its stop.
3. Do not load the alternator by switching an any
of the electrical components, except the iqnition
and the electric cooling fan (s) 4.
Run the engine to bring the oil temperature up
to 70 +o 80’ C ( wait for the electric cooling
fan is) to cut in ). IMPORTANT : Use exclusively (I high tension
tachometer ( do not damage the H.T. lead of
the ignition wiring harness ).
ADJUSTMENT
1. Check that the butterfly is not jammed in position
when it is resting against its stop.
2. Wait for the electric cooling fan (s) to cut in.
3. Use screw ( 1 ) to adjust the idling speed to 850
to 900 rpm.
4. Check the exhaust emission :
The resulting amount of CO - CO2 ( corrected CO
reading 1 must be beI& 4.5 %.
In case this reading cannot be obtained, check the
valve clearances, the ignition, the fuel pressure,
the air-tightness of the aircircuit, and the complete
fuel injection system.
5. On (I vehicle fitted with optional oirtonditioning
switch the compressor on, and adjust the idling
speed from 1000 to 1050
rpm, by adjusting the
screw on the auxiliary box located next to the
electro-vol”e.

Downloaded from www.Manualslib.com manuals search engine OPERATION NO MA. 210-o : chcJckir,R fl,,d fld;linshp the, iRrlihil Op. MA. 210-O 1
M 20/616 M 22/617
M 23/623
ENGINES
1. Checking the dwell angle :
a) L’siep n SC,, 0, /C‘d‘,V gmg’s
Adjust the clearonce at the contact points to 0.40
mm I ‘Thic in,pwcic~~ wc,/hod iy PK,!
,I
ndr isvohle 1. ;i”
b) I’si,,fi a co,,, o,,~I<~ rh<,rkis~ drr’ir<, or RI,
,r 5.~~ :s
osri//risrop<~ :
The closing angle must be 55’ ? 2’30’
c) L’si,,g 0 d,,~r~ll,,,ct<~r :
The DWELL
ratio must be 61 i 3 .’ .‘.
.
2.
Checking the distributor timing :
i Disconnect the vacuum advance correction on 2350
cc engines M 23/623 )
a) hi,,c o \/robe lo,,,/~
Connect the H.T. lead from the strobe lamp
to the H T lead for No 1 cylinder at the dis-
tributor cop. Shine the strobe onto the fly-
wheel ( 1 ).through opening (( a P)
Run the engine at idling speed 850 +o 900
rpm ( Torque converter : 700 to 7x) rpm ).
Read off the advance on flywheel [ 1 ) in line
with fixed mark (< b 8). It must be 10 i 1
before T.D.C , , <,//or, v,or& S< < /> ,,
If not, slacken nut ( 2 ) and rotate distributor
to ohtoin this condition. Tighten nut (2) from
1.9 to 2.1 daNm ( 13.5 to 15 ft.lb ).
Stop the engine.
b) U.sivR n riin~uo.~~ir m,d od;uc!ir,,~ ~r~c~-lwu~h :
TECALEMIT
Model Tecamatic 30, SOURIAU,
models 1615.01, 1625-01 or 1256.61.
RABOTTI. model Robofast 103.
( These models are mentioned in the Equipment
and Repair Materials manual, OI in the green
Tools and Equipment Bulletins 1.
This method is recommended for its speed, its
precision and the ease with which it is carried
ou+.
Connect the 12-pin plug of the test-bench to the
corresponding socket on the diagnostic wiring
harness of the vehicle. makiug sure the
irrhibifor is litlrd rorwc~ly.
Run the engine at idling speed.
Read out the advance ( rma>rksha// drFwvs , on
the test-bench. It must be lo” + 1:. If not.
slacken nut (2) ond rotate the distributor to
obtain this condition.
Tighten nut (2 1 from 1.9 to 2.1 daNm ( 13.5
to 15 ft.lb 1.
Stop the engine.
Connect the YOCUU~ advance correction on 2350 cc
engines ( M 23/623 ).

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 210-O a : C/ ‘CC ,r,,q rind ndj,,s/isp I/W ~~/<~c-/mr,ir ip,itior, 5?‘.5/‘.,11 k’ Op. MA. 210-O a 1
M 23/622 ENGINE
I. CHECKING THE IGNITION OM THE VEHICLE
I. Checkin‘g the star-point gap :
a) L’si,,g N se, 0, /vdrr g”,,g”” :
Set the star-point gap to 0 3 to 0.5 mm
2. Check the distributor setting :
Disconnect the vacuum advance correction
a) L’sing 0 s/,uh‘4n,,,,p :
Connect the H.T. lead from the strobe-lamp to
the H.T. lead for N3 1 cylinder at the distri-
butor cap.
Shine the strobeonto the flywheel (1 1 through
opening e a 1).
Run the engine at 2500 rpm.
Read off the advance on the flywheel (1) in line
with fixed mark SC b )a. It must be 25’ before TDC
f mark x c x ).
If not. slacken the distributor clomp nut. and
rotate the distributor to obtain this condition.
Tighten nut from 1.9 to 2.1 doNm ( 13 1.12
to 15 ft.Ib ).
Stop the engine
b) Usisg n u rlia~,,ms/ir x /rs/.h<~,irh :
This method is recommended for its speed.
its precision and the ease with which it is
carried out.
Connect the 12-pin plug of the test-bench to
the corresponding socket on the G< diagnostic n
wiring harness of the vehicle n,aking sur(, ,h,
iuhihilor is /if/cd corr~~ctly.
Run the engine at 2500 rpm.
Read off the advance (
crawkshn// depws 1
on the test-bench.
It must be 25”.
If not, slacken nut (2 1 and rotate the distributor
to obtain this condition.
Tighten nut (2 1 from 1.9 to 2.1 daNm ( 13.5
to 15 ft.Ib ).
Stop the engine.
Connect the vacuum advance correction.

Downloaded from www.Manualslib.com manuals search engine ELECTRICAL SYSTEM
M 20/616 ENGINE
PRESENTATION OF THE DIAGRAMS
1. CIRCUIT DIAGRAM
a) Special feature
: The various circuits are presented in a functional way. therefore, where a unit is connected
to several circuits, its various sections are shown in (( exploded ~‘form on different vertical grid lines. b) Method of identification
: Identification marks are divided into three sections :
- figures which identify components ( and not leads )
- letters LG. TB. AR etc... identifying wiring harnesses
_
other letters ( Bc. F, Gr, FN, Bl . . . ) identifying the colour of the extremity of the insulating sleeve.
NOTE For the Iast group of identification marks, four cases may occur
- coloiirc~rl slc,c,f,c~ 01l 0 Ic’cirf tllc, colour of wbic-h is irrc’l~~r.nrlI
marks on diagrams Bc, Bl, Ve. Gr. . . . .
= l/o s/oc,r,c, 01) 0 I~~ocl //Ic, c-olour of whit11 .ser1’c’s ns icfc~rltijicntiot, work
marks on diagram F, Gr, F. Ve, E. Bc . . . .
- colourc~ri .s/t,c~c~c, O,I n Icncl the colour uj rrhich SCJ~,‘C’.T ns ic/cvrtijitntiorL mnrk 0.5 rr~ol/ :
marks on diagram : FN -Bl, F.Ve-Bc . . . . .
-
trr/id~~~~li~~c~d I~>nd : its position cannot give rise to any confusion. .lMPORTANT
Identification marks for components and wiring harnesses are arbitrary they have been
chosen for the sole purpose of facilitating the use of the diagrams.
‘1.17~~ colour 01’ II,c~ sl~~c~~~c~s n~ld the I~~atls ore the rnr~ly id~~~~i,/t’cntiot~ vrork,s nc-/uoll\, uscjd OII tlj~~ I~~ncls
making up /h(, cllectric s~~stern c;/ the l,c~hir-Ie. 2. WIRING DIAGRAM
This is a schematic diagram of the components as they are fitted on the vehicle.
It indicates the layout of the leads, and the approximate location of the components.
The method of identification is the same as for the circuit diagram.

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 : \m//l‘!yc~tl/ <‘,/I 0 t Ih<’ <‘It,< Ir.itnl iusrtlllnliritt Op. MA. 510-00 3
f 0 lO7i-l,‘1975 )
DESCRIPTION OF THE COMPONENTS
!ep. Description and Position Rep. ‘D escription and Position
1
Right hand sidelamp ...... 74 51
Flasher unit .. ....... 21
Front right hand direction indicator ..... 21 52 Lighting and starter switch .... .4 8’44- 61
2 Right-hand headlamp Main beam .. 78 5.3
76 54 Petrol gauge rheostat ........ 25
Dipped beam
Right hand window winder control switch
3 Right~hand horn ............ 42
( O/)liWlNl J ................. 51
4 Left-hand horn ...
41 55 Heating control illumination f ~///io~n/) .. 68
5 Left-hand headlamp : Main beam ....... 77 56
Left hand window winder switch ( O/JI~OII~/~~~
Dipped beam ...... 75 57
Heated rear window switch Op/io~nl j ...... 14
6 Front left-hand direction indicator ... 16 58
Lightinq switch unit ............. ........... 72
Front left hand sidelamp ................. 69
Speedometer and tachometer lighting
8 Electric fan thermal switch .................. 59
rheostat ....... ...... .................... 28 10
Electric fan .......
58 59 Instrument panel : 11
Starter ...... ... .............. .......... 3
Thermal voltmeter and illumination .. 26-28 12
Alternator ............................ ........ 5 13 Petrol gauge and illumination ............ 25-69
Ignition coil ... ......... .............. 61 14
Speedometer and tachometer lighting 28
High tension sensor ....................... 64
Clock and clock illumination ....... 1667 15
Compressor for horn ............ ..... ...... 43
Heated rear window warning lamp ....... 15 16
Compressor relay ................... ..... 43
Headlamp dipped beam warning lamp ... 75 17
Battery ............. .... .. 1
Brake pad wear warning lamp .......... 27 18
Voltage regulator ......................... 6
Oil temperature warning lamp ............ 35
19
HT sensor for No. 1 cylinder ........... 64
Coolant temperature warning lamp ....... 29 20
Distributor ..................... ...........
61 Emergency stop warning lamps 32” 34
21
Windscreen washer pump ............. 36
Hydraulic pressure warning lamp ...... 31 22
Plug for diagnostic operations ............. .65
Warning lamp for hazard warning.. ...... 17 23
Engine oil pressure switch .............. .. 34
Sidelamp warning lamp ................... 70 24
Idle cut-off ....................... .60
Direction indicators warning lamp ........... 23 25
Engine oil temperature switch ........... 35
Headlamp main beam warning lamp ... 77 26
Enqine coolant temp. switch ... 30 60 Left-hand control panel : 27
Top dead centre sensor ........................ 64 Direction indicator and hazard warning 19 28
Reversing lamp switch ........................ 8
- Horns .................................... 41 30
Window winder control relay( Optior~nl ) .. ..4 9
Windscreen wiper motor ............... 38-39 31
Heating relay ............ ..................... 45
- Windscreen washer pump .......... . .......... 37 32
Electric fan relay ................................ 58 61
Rear right-hand lamp cluster 33
Front right-hand brake unit ................. 28
- Rear lamp ............................................... 73 34
Windscre,en wiper motor ........................ 38
- Stoplamp ............. .....
............ 53
35
Blower motor ............ .............................. 45
Direction indicator ................................... 19 36
Hydraulic pressure switch ...................... . 32
- Reversing lamp ..................................... 9 37
Stoplamp switch.. ......................................... 53 62
Boot lamp ................................................. 12 38
Fuse boxes ..... 8-44-45-49-69-72 63 Rear window heating element ................... 14 39
Front left-hand brake unit .......................... 26 64
Right-hand number plate lamp ................. 72 41
Front right-hand door switch ................... 11 65
Left-hand number plate lamp ................... 70 42
Right-hand window winder motor f Optiollal) 51 66
Boot lamp switch ........................................ 12 43 Glove box
lamp ...................................... 51 67 Rear left-hand .lamp cluster 44
Front left-hand door switch ........ .......... 10 - Rear lamp ................................................ 71 45
Left-hand window winder motor (Oplio~fll) 47 s Stoplamp ........................................... 52 46
Interior lamp ................................................. 10
- Direction indicator lamp ..................... 18 47
Cigar lighter and illumination ............... .13-67
- Reversing lamp .................................... 8 48
Accessory plug ..... ... .......................... .... 50
49
Ashtray illumination ,., ... ................ 66 DESCRIPTION OF THE WIRING HARNESS
lot marked :
Front harness co Compressor harness AR
Rear harness C Boot harness
M Engine harness PC
Boot lid harness LG
Window operation D Fault finding harness ( Diagnostic) TB
Instrument panel harness FV Flying lead

Downloaded from www.Manualslib.com manuals search engine TABLE OF BULBS
Use No. Base
Type Voltage Wattage French standard
reference

ain and dipped beams 2 P. 45 t 41 yellow 12 v 40145 w R. 136-15
(for France)
Quartz-Iodine long-
range headlamps
( Optional ) 2 x 511 -H2 12
v 55 w R. 136-17
Direction indicator
lamps
Stop lamps
Reversing lamps Pear-shaped
BA.15s 19
P 25/l 12 v 21 w R. 136-12
Front side lamps and
rear lamps
Number plate lamps
Interior lamp
Boot lighting BA.lSs/ 19
Festoon 12 v 5w R. 136-13 12
v 5w R. 136-14
Dashboard lighting 5
BA. 9 s T 8/2 12 v 2w R. 136-34
Glovebox lighting 1
Warning lamp
Lighting for cigar
lighter
Ashtray lighting 13
1
1 Wedge base 12 v 1.2 w KEY TO CIRCUIT ,DIAGRAM SYMBOLS
Wiring connector
Connection block
Fuse
Switch, manual
Switch, mechanica
Switch, pressure
Switch, thermal 1 Capacitor
Motor, electric
0 Lighting
$ Warning lamp
4 a Instrument dial
Resistor
I
Rheostat
Coil winding

Downloaded from www.Manualslib.com manuals search engine , OPERATION No MA. 510-00 a : Arrallgc~rnc~r~t of lhe c,lc,rlric-al i~fslnllnlio~~ Op. MA. 510-00 a 1
( I 1975-
7 1075 ) ARRANGEMENT OF THE ELECTRICAL INSTALLATION
(
l/1075 - 7; 1975 I
PRESENTATION OF THE DIAGRAMS
CIRCUIT DIAGRAM
a) Special feature : The various circuits are presented in a functional way. therefore, where a unit is connected
to several circuits, its various sections are shown in u exploded )) form on different vertical grid lines.
b) Method of identification
: Identification marks are divided into three sections
- figures which identify components ( and not leads )
-letters LG. TB. AR. etc. . identifying wiring harnesses
-other letters ( Bc. F. Gr. FN. Bl . . . ) identifying the colour of the extremity of the insulating sleeve.
NOTE For the last group of identification marks, four cases may occur
- (,‘0lortrc~d slcc’r,cJ 011 cl Ic,clrl 16~~ CVlVJlr clj ri,hic-I7 is irrc~lc~l~nrll :
Marks on diagrams Bc, Bl, Ve. Gr . . .
- No s1c~~j1.v 011 a Icad the colour oj rr,hich scrr’es as
idrrt tijicnfiotl mark :
Marks on diagrams F.Gr, F. Ve, F. Bc, . . . .
s
(.~~l~~llrC~~/ s[ppr,cj o,, o /cod the rolot~r oj ~r~bich SOF,~C’S ns idcvttijic-ntiotl mark as wc~ll :
Marks on diagrams FN - Bl, F. Ve - Bc,
I
l’rlidcrllijic~rl Icarl : Its position cannot give rise to any confusion. IMPORTANT
: Identification marksfor components and wiring harnesses are arbitrary : they have been chosen
for the sole purpose of facilitating the use of the diagrams. 2. WIRING DIAGRAM
This is a schematic diagram of the components as they are fitted on the vehicle.
It indicates the layout of the leads, and the approximate location of the components.
The method of identification is the same as for the circuit diagram.

Downloaded from www.Manualslib.com manuals search engine TABLE OF BULBS
Use Juantity ‘B&e
Type Voltage Power French standard
Ref. No.
Yellow
Dipped beam headlamps 2 P. 45t. 41 R.
( for France) 12 v 40/45 w 136-15
Mains beam headlamps 2 x 511 H2 12 v 55 w R. 136-17
Direction indicators 4
Pear-shaped
Stoplamps 2 BA.l5s/ 19 P 25/l 12 v 21 w R. 136-12
Reversing lamps 2
Front and rear sidelamps 4
BA.l5s/ 19 12 v 5w R. 136-13
Number plate lamp 2
Interior lamp 3 Festoon 12 v 7w R. 136-05
Boot lamp 1 Festoon 12 v 5w R. 136-14
Lighting for tachometer 2 BA 9 s T
8/4 14 v 4w
and speedometer
Lighting for glove box 1 BA 9 s T 8/2 12 v 2w R. 136-34
Warning lamps 14
Lighting for cigar
lighter 1
Wedge base dia == 5 12 v 1..2 w
Lighting for ashtray 1
Lighting for pneumatic
oil gauge I
Lighting for instrument
3
panel Wedge base dia = 10 12 v 2w
KEY TO CIRCUIT DIAGRAM SYMBOLS
I Wiring connector
Q + Capacitor
0 Connection black Motor, electric
Fuse
b b Lighting
d ? 16 Switch, manual Warning lamp
IO Switch, mechanical Instrument dial
? d
Switch, pressure Resistor
b ?
I@ )#
Switch, thermal Rheostat
P
Coil winding

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 b : A. ~rai~gc~mc~r~l oi t/7(’ c~lc~ctrical itfstallation
i I,07jf 9, 1975 J Op. MA. 510-00 b 1
ARRANGEMENT OF THE ELECTRICAL INSTALLATION
f from 9i 197 5 ) PRESENTATION OF THE DIAGRAMS
1, CIRCUIT DIAGRAM
a) Special feature : The various circuits are presented in a functional way, therefore, where a unit is connected
to several circuits, its various sections are shown in CC exploded )) form on different vertical grid lines. i
b) Method of identification : Identification marks are divided into three sections
‘; - figures which identify components ( and not leads )
co
co - letters LG. TB. AR. etc .“. identifying wiring harnesses
0
.3 - other letters ( Bc: F Gr, FN.Bl .-.. ) identifying the colour of the extremity of the insulating sleeve.
c
r”
e NOTE For the last group of identification marks, four cases may occur
2
l C0lo~red slcrrv on a lead the colour oj r&i& is irrvler~a~~t :
Marks on diagrams Bc, Bl. Ve. Gr . . . .
c
i - NO slc~er,c 011 a ledd the colour of rr~hich .ser~‘es as ideutijicatiotl mark. :
2 Marks on diagram : F.Gr, F.Ve, F.BG . . .
l2 c
Coloured sleeve pn a lead the colour o/ which serr1c.s as identification mark as well :
Marks on diagram : FN-Bl. F.Ve-Bc. . . .
- Urlidcntijied lead : Its position cannot give rise to any confusion. IMPORTANT
: Identification marks for components and wiring harnesses are arbitrary they have been chosen
for the sole purpose of facilitating the use of the diagrams.
The colour of the sl~~e~-cs arld the leads are the only.identijication marks actually used ow the leads making
up the electric system oj the r;ehic!e. 2. WIRING DIAGRAM
This is a schematic diagram of the components as they are fitted on the vehicle.
It indicates the layout of the leads, and the approximate location of the components.
The method of identification is the same as for the circuit diagram.