CITROEN RELAY 2012 Handbook (in English)

12
9
QUICK HEL
P
8
Changing a wheel
PUNCTURE REPAIR KIT

Procedure



- Apply the parking brake. Unscrew the
tyre valve cap, remove the filling hose B
and screw the ring E
onto the tyre valve,
- start the engine,

- insert the connector G
into the nearest
power socket on the vehicle,

- switch on the compressor by placing the
switch F
in position I
(on),

- inflate the tyre to a pressure of 4 bars.
To obtain a more accurate reading, you are
advised to check the pressure value on the
pressure gauge H
, with the compressor off.

- check that the switch F
on the
compressor is in position 0 (off), This temporary puncture repair kit is located
at the front of the passenger compartment.
It consists of:


- a cartridge A
, containing the sealant
fluid, equipped with:


●
a filling hose B
,

●
a sticker C
indicating "max. 80 km/h",
which the driver must affix in full view
(on the dashboard) after repairing
the tyre,

- a quick guide to use of the repair kit,

- a compressor D
equipped with a
pressure gauge and unions,

- adaptors, for the inflation of various
items.

Changing a wheel



- If a pressure of at least 3 bars
is not
reached within 5 minutes, disconnect
the compressor from the valve and the
power socket, then move the vehicle
forward by approximately 10 metres to
distribute the sealant fluid inside the
tyre.

- Then repeat the inflating operation:


●
if a pressure of at least 3 bars
is not
reached within 10 minutes, switch off
your vehicle: the tyre has suffered too
much damage and repair has not been
possible. Consult a CITROËN dealer.

●
if the tyre has been inflated to a
pressure of 4 bars
, set off again
immediately.

After driving for approximately 10 minutes,
stop and check the pressure of the tyre
again.
Adjust the pressure if necessary and contact
a CITROËN dealer as soon as possible.
Checking and adjusting the pressure

The compressor can only be used to check
and adjust the pressure.


- Disconnect the hose I
and connect it to
the tyre valve directly; the cartridge will
then be connected to the compressor
and the filling fluid will not be injected.
If it is necessary to deflate the tyre, connect
the hose I
to the tyre valve and press the
yellow button, placed in the centre of the
switch on the compressor.


Replacing the sealant fluidcartridge

To replace the cartridge, carry out the
following operations:


- disconnect the hose I
,

- turn the cartridge to be replaced
anticlockwise and lift it,

- insert the new cartridge and turn it
clockwise,

- reconnect the hose I
and connect the
hose B
in its location.


The cartridge contains ethylene-glycol,
a product which is harmful if swallowed
and which causes irritation to the eyes.
Keep out of reach of children.
After use, do not discard the cartridge in the
environment, take it to a CITROËN dealer or to
an organisation responsible for its collection.
This replacement kit is available from
CITROËN dealers.

131
QUICK HEL
P
8
Changing a bulb

TYPES OF BULB

Various types of bulb are installed on your
vehicle. To remove them:
CHANGING A BULB


Type A Entirely glass bulb: pull gently
as it is fitted by pressure.

Type B Bayonet bulb: press on the bulb
then turn it anticlockwise.

Type C Cylindrical bulb: move aside the
contacts.

Type D - E Halogen bulb: release the
retaining spring from its
housing.

FRONT LAMPS

Open the bonnet. To access the bulbs, reach
behind the headlamp unit.
Carry out the operations in reverse order to
refit each bulb.

132


Changing a bulb

1 - Dipped beam headlamp

Type D
, H7 - 55 W


- Remove the cover by turning it
anticlockwise.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.

- Change the bulb taking care to align the
metal part with the grooves on the lamp.

3 - Main beam headlamp

Type E
, H1 - 55 W


- Remove the cover by turning it
anticlockwise.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.

- Change the bulb taking care to align the
metal part with the groove on the lamp.


2 - Sidelamp

Type A
, W 5 W - 5 W


- Remove the cover by turning it
anticlockwise.

- Remove the bulb holder fitted by
pressure.

- Change the bulb.

4 - Direction indicators

Type B
, PY 21 W - 21 W


- Turn the bulb holder a quarter turn
anticlockwise.

- Remove the bulb by pressing it lightly
while turning it anticlockwise.

- Change the bulb.


5 - Foglamps

Type D
, H1 - 55 W


- Turn the steering fully to the left.

- Unscrew the screw located in the wheel
arch then open the flap.

- Remove the cover.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.

- Change the bulb taking care to align the
metal part with the grooves on the lamp.
Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use lint-
free cloths.
When each operation has been completed,
check the operation of the lamps.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lamps and their edges to
avoid damaging their lacquer finish and
seals.

QUICK HELP
8
Changing a bulb
DIRECTION INDICATOR SIDE
REPEATER

Type A
, W 16 W F - 16 W


- Move the mirror glass to access the
screws.

- Unscrew the two screws using the
screwdriver supplied.

- Pull the bulb holder to release it from the
dog points.

- Pull the bulb then change it.
Front/Rear

COURTESY LAMPS


Type C
, 12 V 10 W - 10 W


- Press the points, indicated by the
arrows, then remove the courtesy lamp.

- Open the protective flap.

- Change the bulb moving aside the two
contacts.

- Ensure that the new bulbs are secured
correctly between the two contacts.

- Close the protective flap.

- Fix the courtesy lamp in its housing and
ensure that it is secured correctly.



SIDE MARKER LAMPS


Type A, W5W - 5W


- If your vehicle is fitted with these lamps
(van type L4), unscrew the two screws
using the screwdriver supplied.

- Pull the bulb holder to release it from the
lugs.

- Pull the bulb then change it.

134


Changing a bulb

REAR LAMPS

For more information on the bulbs, refer to
the table "Types of bulb".
- Remove the two fixing nuts.

- Pull the lens block from the outside.

- Unscrew the three screws using the
screwdriver supplied (under the front
passenger seat) and extract the bulb
holder.

- Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

- Change the bulb.

1.
Brake/sidelamps
Type B,
P 21/5 W - 5 W


Type B , P21W - 21W


- Unscrew the two screws.

- Remove the lamp.

- Remove the bulb holder moving aside
the two tabs.

- Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

- Change the bulb.
2.
Direction indicators
Type B,
PY 21 W - 21 W

3.
Reversing lamps
Type B,
P 21 W - 21 W

4.
Foglamps
Type B,
P 21 W - 21 W


- Identify the faulty bulb then open the
rear doors.

- Disconnect the electrical connector.
NUMBER PLATE LAMPS


Type A,
C 5 W - 5 W


- Press the point, indicated by the arrow,
then remove the plastic lens.

- Change the bulb by moving aside the
two contacts.
- Ensure that the new bulbs are secured
correctly between the two contacts.

- Replace the plastic lens and press on it.

135
QUICK HELP
8
Changing a fuse
The three fuseboxes are placed in the
dashboard on the passenger's side, in
the driver's door pillar and in the engine
compartment.
Descriptions are given only for fuses that
can be changed by the user. For all other
work on the fuses, go to a CITROËN dealer
or a qualified workshop. Removing and fitting a fuse
Before changing a fuse, the cause of the
fault must be found and rectified. The fuse
numbers are indicated on the fusebox.
Always replace a failed fuse with a fuse
of the same rating.
CHANGING A FUSE

CITROËN declines to accept any
responsibility for expenses incurred for
repairs to your vehicle or for any malfunctions
resulting from the installation of additional
accessories which are not supplied or
recommended by CITROËN the manufacturer
and which are not installed in accordance with
its instructions, in particular when the combined
consumption of all of the additional equipment
connected exceeds 10 milliamperes.


Good
Failed
Motor trade professionals: for compete
information on the fuses and relays,
refer to the diagrams in the workshop
procedure documents available at dealers.

136


Changing a fuse


PASSENGER'S SIDE DASHBOARD FUSES



- Remove the bolts and tilt the box to access the fuses.


Fuses


A (amps)

Allocation


12


7.5
Right-hand dipped beam headlamp


13


7.5
Left-hand dipped beam headlamp


31


5
Relay supply


32


7.5
Interior lighting


33


20
Battery sensor


34


20
Minibus interior lighting - Hazard warning


36


10
Audio system - Diagnostic socket - Alarm siren - Programmable additional heating controls - Air conditioning
controls - Tachograph - Battery


37


7.5
Brake lamps switch - Third brake lamp - Instrument panel


38


20
Central locking


42


5
ABS control unit and sensor - ASR sensor - ESP sensor - Brake lamps switch


43


20

Windscreen wiper motor


47


20
Driver's electric window motor


48


20
Passenger electric window motor


49


5
Audio system - Instrument panel controls


50


7.5
Airbags and pre-tensioners unit


51


5

Tachograph - Cruise control - Air conditioning controls - Reversing lamps - water in Diesel sensor


53


7.5
Instrument panel


89


-
Not used


90


7.5
Left hand main beam headlamp


91


7.5
Right han main beam headlamp


92


7.5
Left hand foglamp


93


7.5
Right hand foglamp

QUICK HEL
P
8
Changing a fuse


Fuses


A (amps)

Allocation


54


-
Not used


55


15
Heated seats


56


15
12 V socket


57


10
Programmable additional heating


58


15
Demisting: left hand rear screen


59


15
Demisting: right hand rear screen


60


-
Not used


61


-
Not used


62


-
Not used


63


10
Programmable additional heating switch


64


-
Not used


65



30
Programmable additional heating fan
DRIVER'S DOOR PILLAR
FUSES


- Unclip the cover.

When you have finished, close the cover
carefully.

138


Changing a fuse


FUSES IN THE ENGINE
COMPARTMENT


- Remove the nuts and tilt the box to
access the fuses.

Fuses


A (amps)

Allocation


1


40
ABS pump supply


2


50
Diesel pre-heater unit


3


30
Ignition switch


4


30
Headlamp washer pump


8


40
Cab fan unit


9


15
Rear 12 V socket


10


15
Horn


14


15
Front 12 V socket


15


10
Cigarette lighter


20


30
Screenwash pump


21


15

Fuel pump supply


24


15
Additional panel for ambulance - Mirrors


30


15
Demisting