Xsara 2 Citroen XSARA 2004 1.G Workshop Manual

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ELECTRICAL
SYSTEM
ALTERNATORS
Allocation of alternator classes
XSARA PICASSO
Meaning of abbreviations, see page:472.
Without aircon With aircon
Heated Nav. + Heated Nav. +
Engine Gearbox Climate Base seat Nav. Heated seat Base seat Nav. Heated seat
C
1.6i T
78+BVMF8+GF
C121.8i 16VT
8+BVM F
GF
C
122.0i 16V T
BVA F8+
8+GF
C
1.6 HDi 16V T
2.0 HDi F
15 15GF

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ELECTRICAL
SYSTEMNAGARES 960411P
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
NAGARES 960411P
CARTIER 735068
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P NGK YE04
NGK YE04
NGK YE04
BERU 0 100 226 371
CHAMPION CH 185
NGK YE04
CHAMPION CH170
CHAMPION CH 170
CHAMPION CH 170
PREHEATING AND STARTING SYSTEMSTOUS TYPES
Vehicles models
Preheater plugs Preheater control unitPre/Post heating (pre-heating duration at 20°C)
C2
C3
XSARA
PICASSO1.4 HDi
1.4 HDi
1.4 HDi 16V
1.9 D
1.4 HDi
2.0 HDi
2.0 HDi
2.0 HDi8HX
8HW
8HX
8HV
8HY
WJY
8HZ
RHY
RHZ
RHY
Controlled by the diesel injection ECU.
10s / 150s
Controlled by the diesel injection ECU.

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TU EW
DW
XU10
TU
EW7 DW10
BRESIL ALL TYPES
590 gr + 0 50 gr
725 gr + 0 50 gr
675 gr ± 50 gr
775 gr ± 25 gr
AIR CONDITIONING R 134 a (HFC)
Vehicle Engines DateRefrigerant
refillCompressor
Variable
CapacityOil quantity cc
Oil reference
AIRCON
C2
SD 6 V 12
SD 7 V 16
SD 6 V 12
SD 7 V 16135 SP 10
12/1999
#
03/2001 #
XSARA
XSARA
PICASSO
ALL TYPES 05/2003 #600 + 0 50 gr
09/2000
#
C3ALL TYPES11/2001 #625 + 0 50 grC3 Pluriel

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ELECTRICAL
SYSTEM
C5HP073C
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Clickfit connector removing/fitting tool
Ø Inch
V ehicle
XSARA
XSARA
PICASSOTT
BP
HP5/8Black
8005T.A
3/8Red
8005T.C Ring colour Tool kit 4164T
Tightening torques (m.daN).
Unions
Steel/Steel
Aluminium/Steel Ø Pipes
1,7 ±0,3
1,3 ± 0,3 M 06
3,8 ± 0,3
2 ± 0,2
M 08
4 ± 0,3
2,5 ± 0,3 M 10
NOTE:Tighten the union to the recommended torque using a retaining spanner whenever possible.
NOTE:For operations concerning draining, drying (empty), checking and recharging of a system:refer to BRE 0290.
WARNING: For R 134.a quantities (see table on preceding page:483).
Aircon compressor fixings.
ESSENTIAL: Tighten the front part of the compressor(timing belt end), before the rear part of the compressor.

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SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor (MANULLI seal)
«EUR OCLIM»
Tools.
Tool for removingrefitting air conditioning seals: FACOM ().1702
IMPERATIVE: Removingrefitting the MANULLI seal
(see corresponding operation).
MANULLI seal.
C2 C3 : All engineversions
XSARA
(Compressor and condenser end): 08/2000 #
XSARA PICASSO
(Compressor end):11/2002 #
Engineversions:
NFV : 10/12/2001
#
6FZ : 01/04/2002 #
RHY: 04/11/2002 #
Aircon compressor.
XSARA PICASSOengine versions:6FZ and RHY
Discontinuation
of compressor SD 6 V 12
Replaced
by compressor SD 7 V 16: 04/11/2002#
C2 C3 XSARA PICASSO
The drive plate (1)is held on the aircon compressor shaft by ribs.
New wiring
(2).
New seals
(3) (MANULLI).
Identification label
(4) for aircon compressor.
AIRCONC5HP18UD

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ELECTRICAL
SYSTEM
MANULLI calibrated seal (3).
Direction of fitting of the seal (3).
Before fitting the seal, amply lubricate the seal with air conditioningcompressor oil
(SP10). The condenser
(5)has a cylinder (6)incorporating the function of aircon
fluid reservoir and with integral filtering cartridge.The inlet
(7)and the outlet (8)of the condenser (5)are equipped with
new seals (3) (MANULLI).
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Seals (MANULLI seal)
Condenser (MANULLI seal)
C5HP18VDC5HP18XD
C2 C3 XSARA PICASSO

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SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Presence of pollen filter
Vehicle Equipment RPO No. Presence of filter Observations
SAXO
C2 C3ALL TYPESNO
YES
YES
(Behr)
YES (Larger)
YES (Valéo)
NO(Valéo)
YES (Valéo)
Without aircon
Base aircon
Regulated airconWithout aircon
Base airconXSARA
XSARA PICASSO
BERLINGOExcept driving school
AIRCON

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AIRCONAIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
XSARA
Removingrefitting.
Remove:
The interior trim (1).
The cover (4).
The pollen filter(3).
Concerns vehicles equipped with aircon without temperature regulation.
Fitting of a new pollen filter necessitates the following operations:
Engage the pollen filter upwards (following arrow «c»).
Slide the pollen filter towards the rear (following arrow «d»).
Position the index (4)on the cover forward of the pollen filter((4)Index on the cover).
C5HP07JC
C5FP075D

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AIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
Remove:
The three screws (1).
The cover
(2).
Remove the pollen filter.
XSARA PICASSO
B1BP23ED

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AIRCONAIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Tools.
[1]
Charge station :(according to workshop equipment)[2]TORX adaptor: TORX 70 FACOM
Removing.
Depressurise the aircon circuit, using tool [1].
Uncouple the hose
(2).
Remove:
The air filter assembly
(3).
The nuts (1).
Protect the radiator harness with strong cardboard cut to the dimensions of the radiator.
Move aside the cooling fan.
Remove:
The screws
(4).
The brackets (5).
B1BP23FCB1BP23GC
XSARA PICASSO