Xsara 2 Citroen XSARA 2004 1.G Workshop Manual

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AXLES
SUSPENSION
STEERING
POWERASSISTED STEERING SPECIFICATIONS
Tightening torques (m.daN).
Unions between pump unions and
power steering valve: 2 ± 0.3
(16)Fixing screw: 2.2 ± 0.3
(17)Fixing screw: 2.2 ± 0.3
(18)Fixing screw: 2.2 ± 0.3
NOTE:
Coat the threads with product «E3».
A pressure switch is implanted in the hydraulic piping between the
high pressure pump and the power steering valve. Opening pressure =
30 / 35 Bars.
Closing pressure = 25 Bars minimum.
Tightening torque = 2 ± 0.2.
Capacity of power steering circuit =
1 Litre.
Oil quality = TOTAL FLUIDE ATX.
Power steering pump: Supplier SAGINAW.
Pump adjustment = 100 ± 5 Bars.
Pump shaft threading 3/8 16 threads per inch.
B3EP118D
XSARA PICASSO

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 /20
FERF 769 ASFM 380 FERF 769
13 / 2
203/205 203/205
247 247
8/68/6
BENDIX JURID TEXTRR BENDIX JURID
D 8259 519 428 D 8259 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Saloons
XSARA
1.4i1.6i 16V
2.0i 16V
KFW NFU RFN RFS WJY 8HZ RHY RHZ1.9 D 1.4 HDi2.0 HDi
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min.thickness Ventilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
Engine type

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BRAKES
Without ABS 23,8 (expansion holes)Ftec ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247247
8 / 68 / 6
JURID
E 558519 E 558 519
BOSCH/Loadsensitive compensator
32
0,3 White
BRAKE SPECIFICATIONS
Estates
1.4i 1.6i 16V 2.0i 16V 1.9 D 1.4 HDi 2.0 HDi
Engine type KFW NFU RFN WJY 8HZ RHY RHZ
FTØ
mmMaster cylinder
Master vac
Caliper/piston makes
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
thickness/min. thickness
RRØ
mmDrum Ø min./max.
Disc nonventilated
Make
Brake lining grade
Make/Type
Cutoff pressure in Bars
Ramp/Paint reference
Disc thickness/min.thickness
XSARA

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BRAKES
BRAKE SPECIFICATIONS
XSARA
Tighten the nuts (1)to 2.3 m.daN.
The clevis pin
(2)is held in place by a plastic clip.
B3FP10YD

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BRAKES
BRAKE SPECIFICATIONS XSARA
Braking system specifications
“X”braking circuit.
Front: disc brakes, ventilated
(according to model).
Rear: drum brakes with automatic adjustment.
Cable operated handbrake acting on the rear wheels.
(1)Hydraulic valve block «ABS Bosch 5.3» or(1)Hydraulic valve block «ABS Bosch 5.3 REF» or(1)Hydraulic valve block «ABS with ESP Bosch 5.7».
(2) Load sensitive braking compensator (according to model).
B3FP09HCB3FP09JC
2
1

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BRAKESBraking system without ABS (rear drum brakes)Up to # OPR 8687Braking system without ABS (rear disc brakes)
BRAKE SPECIFICATIONSXSARA
B3FP14GDB3FP14FD

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BRAKES
Braking system with ABS (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14HD
XSARA

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BRAKESBraking system with ABS REF (rear disc brakes)Braking system with ABS REF (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14JDB3FP14KD
XSARA

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BRAKES
Braking system with ABS REF (rear drum brakes)
BRAKE SPECIFICATIONS
B3FP14LD
XSARA

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ESP (BOSCH 5.7)
(A) Hydraulic circuit(B) Electrical circuit
(1)Master cylinder in tandem(2)Braking servo(3)Brake caliper (or drum at the rear)(4)Toothed wheel(5) Wheel sensor(6)Brake fluid level sensor(7)Hydraulic block plus ECU(8) Stoplamp switch(9)Instrument panel(10)Diagnostic socket(11)Builtin systems interface (BSI)(12)Steering angle sensor(13)Gyrometer/accelerometer sensor(14)Switch
B3HP004P
XSARA