Gearbox Citroen XSARA PICASSO 2005 1.G Owner's Manual

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFJ
RH side Torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFN
Gearbox on RH side Gearbox at torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
Gearbox on LH side
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFK
Gearbox on RH side Gearbox at torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
Gearbox on LH side
C4
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ENGINE
Impact absorber LH engine support on gearbox
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,6
2 5,5 ± 0,5
3 6 ± 0,6
7
8
9 4 ± 0,4
10
11
B1BP38CC
Suspensions for engine/gearbox assembly
Engines: 9HX - 9HY - 9HZ
RH engine support Torque reaction rod
B1BP38EC
B1BP38DC
4 6 ± 0,6
5 3,9 ± 0,4
6 5,4 ± 0,8
12 2 ± 0,3
13 6,5 ± 0,6
14 3 ± 0,3
15 6 ± 0,6
16 2 ± 0,2
B1BP38FC
C4
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ENGINE
Lower engine support
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 5,5 ± 0,5
2 6 ± 0,5
3
4 5,5 ± 0,5
5
13 6 ± 0,6
14
1 ± 0,1
15
16 5,5 ± 0,5
17 4 ± 0,4
18 6 ± 0,6
B1BP35HD
Suspensions for engine/gearbox assembly
Engine: RHR
RH engine support LH engine support
B1BP35KD
B1BP35JD
6 3 ± 0,3
7 6,5 ± 0,6
8 2 ± 0,2
9 4,5 ± 0,4
10 3 ± 0,3
11 5,5 ± 0,5
12 5 ± 0,5
C4
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: RFJ
Tools.
[1]Camshaft pinion peg: (-).0194.A
[2]Crankshaft setting peg: (-).0189.R
IMPERATIVE: Respect the safety and cleanliness requirements.
Disconnect the battery.
Raise and support the vehicle, front wheels hanging.
Remove the front RH wheel, the plastic pins holding the splash-shield, the splash-shield itself.
A:Pegging on the manualgearbox.
B:Pegging on the automaticgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging position.
B1BP2V3D
B1BP38VC
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RFJ
Checking and setting the timing (continued).
A:Pegging on the manual gearbox.
B:Pegging on the automaticgearbox.
Peg the crankshaft, using tool [2].
Remove the fixing bracket screw (4).
Move aside the power steering pipes.
Peg the camshaft pulleys (6)and (7), using tool [1].
Remove the screw (3), the crankshaft pulley (2)and
the lower timing cover (5).
IMPERATIVE: Never remove the crankshaft
pulley (2), without pegging the crankshaft and
the camshafts.
Slacken the screw (10)of the tensioner roller (9).
Turn the tensioner roller (9)
(clockwise).
Remove the timing belt (8).
B1BP2V3D
B1EP1G1DB3EP15JC
C4
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ENGINECHECKING THE VALVE TIMING
Engine: RFN
Tools.
[1]Camshaft setting peg: (-).0189.A
[2]Crankshaft setting peg: (-).0189.R
IMPERATIVE: Respect the safety and cleanliness requirements.
Checking the timing.
Removing.
Disconnect the battery negative terminal.
Raise and support the vehicle, front wheels hanging.
Remove the front RH wheel, the splash-shield and the upper timing cover.
A:Pegging on the manualgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging
position.
Peg the crankshaft, using tool [2].
Unclip the fuel supply hose from the timing cover.
B1BP36QD
C4
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ENGINE
213
CHECKING AND SETTING THE VALVE TIMING
Engine: RFN
Checking and setting the timing (continued).
A:Pegging on the manualgearbox.
B:Pegging on the automatic gearbox.
Peg the crankshaft, using tool [2].
Remove the fixing bracket screw (4).
Move aside the power steering pipes.
Peg the camshaft pulleys (6)and (7), using tool [1].
Remove the screw (3), the crankshaft pulley (2)and
the lower timing cover (5).
IMPERATIVE: Never remove the crankshaft
pulley (2), without pegging the crankshaft and
the camshafts.
Slacken the screw (10)of the tensioner roller (9).
Turn the tensioner roller (9)
(clockwise).
Remove the timing belt (8).
B1BP2V3D
B3EP15JCB1EP1G8D
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ - RFN
Checking the setting of the timing (continued).
A:Pegging on the manualgearbox.
B:Pegging on the automaticgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging position.
Peg the crankshaft, using tool [2].
Peg the camshaft pulleys, using tool [3].
NOTE:The pegs[3]should go in without effort.
WARNING: If the pegs go in only with difficulty, repeat the operation for fitting and
tensioning the timing belt
(see corresponding operation).
Refitting.
Remove tools [2]and [3].
Complete the refitting in reverse order to removal.
B1BP2V3D
B1EP1BAC
XSARA - XSARA PICASSO
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