plug Citroen XSARA PICASSO 2005 1.G Owner's Manual
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Page 149 of 462

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication
16 Oil pump screw 1,6 ± 0,1
17 Piston skirt spray jet screw 1 ± 0,1
18 Drain plug 3,4 ± 0,4
Oil sump (length 40 mm )
19Pre-tightening1
Tightening1,6 ± 0,3
Oil sump (length 21 mm)
20Pre-tightening1
Tightening1,6 ± 0,3
21 Electric oil gauge 2,7 ± 0,2
Engine: RHR
B1CP0GPP
C4
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Page 191 of 462
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ENGINE
Tools.
[1]Flywheel peg: 4507-T.A
[2] Camshaft pulley peg: 4507-T.B Toolkit 4507-T
[3]Square: 4507-T.J
[4] Belt tension measuri Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 185
ENGINE
Tools.
[1]Flywheel peg: 4507-T.A
[2] Camshaft pulley peg: 4507-T.B Toolkit 4507-T
[3]Square: 4507-T.J
[4] Belt tension measuri](/img/9/4138/w960_4138-190.png)
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ENGINE
Tools.
[1]Flywheel peg: 4507-T.A
[2] Camshaft pulley peg: 4507-T.B Toolkit 4507-T
[3]Square: 4507-T.J
[4] Belt tension measuring instrument: 4122-T
[5] Valve rocker thrust plate: 4533-T.Z
Checking the timing.
Peg the flywheel, using tool [1].
Peg the camshaft pulley, using tool [2].
Setting the timing.
NOTE:Remove the sparking plugs, to ease rotation of the crankshaft.
Rotate the engine by means of the crankshaft screw (1).
Peg the camshaft pinion.
Peg the flywheel
Slacken the nut (2).
Fullt detension the belt by acting on the tensioner roller.
Remove the belt.
IMPERATIVE: Check that the tensioner roller turns freely
(no tight spot).
CHECKING AND SETTING THE VALVE TIMING
Engines: KFW - NFV
B1EP067CB1EP066CB1EP068C
XSARA - XSARA PICASSO
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Page 194 of 462
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ENGINECHECKING THE VALVE TIMING
Engine: KFU
Tools.
[1] Flywheel setting peg: 4507-TA. Toolkit 4507-T
[2] Camshaft setting peg: 4533-TA.C1
[ Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 188
ENGINECHECKING THE VALVE TIMING
Engine: KFU
Tools.
[1] Flywheel setting peg: 4507-TA. Toolkit 4507-T
[2] Camshaft setting peg: 4533-TA.C1
[](/img/9/4138/w960_4138-193.png)
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ENGINECHECKING THE VALVE TIMING
Engine: KFU
Tools.
[1] Flywheel setting peg: 4507-TA. Toolkit 4507-T
[2] Camshaft setting peg: 4533-TA.C1
[3] Camshaft setting peg: (-).0194.A
IMPERATIVE: Respect the safety and cleanliness requirements.
Checking.
Deconnect the battery.
Remove:
- The engine cover.
- The upper timing cover (1).
- The oil filter (2).
Remove the sparking plugs to facilitate rotation of the engine.
Turn the engine by means of the crankshaft screw.
IMPERATIVE: Never turn the engine backwards.
Suspend the engine.
Remove:
- The screws (3), the upper RH engine support (4)and the screws (5).
B1BP37JC
B1BP37KC
C4
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Page 196 of 462
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: KFU
Tools.
[1]Flywheel setting peg: 4507-T.A
[2]Camshaft setting peg: 4533-T.AC1
[3] Ca Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 190
ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: KFU
Tools.
[1]Flywheel setting peg: 4507-T.A
[2]Camshaft setting peg: 4533-T.AC1
[3] Ca](/img/9/4138/w960_4138-195.png)
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: KFU
Tools.
[1]Flywheel setting peg: 4507-T.A
[2]Camshaft setting peg: 4533-T.AC1
[3] Camshaft setting peg: (-).0194.A
[4] Belt retaining pin: 4533-TA.D
IMPERATIVE: Respect the safety and cleanliness requirements.
Setting the timing.
Raise and support the vehicle, wheels hanging.
Disconnect the battery.
Remove the engine cover.
Raise and support the vehicle, wheels hanging.
Remove:
- The accessories drive belt (3)
(see corresponding operation).
- The crankshaft pulley, the engine cover.
- The upper timing cover (1).
- The oil filter (2).
Remove the sparking plugs to facilitate rotation of the engine.
Suspend the engine.
Remove the screws (4), the upper RH engine support (5)and the screws (6).
B1BP37QD
B1BP37RC
C4
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198
CHECKING THE VALVE TIMING
Engine: NFU
Remove the sparking plugs, to facilitate rotation of the crankshaft.
Rotate the engine by means of the crankshaft pinion screw
(clockwise)to bring it to the pegging
position.
Fit the tools [2a]and [2b].
Peg the flywheel, using tool [1].
NOTE:If the setting proves impossible, restart the timing setting operation.
Remove the tools [1], [2a]and [2b].
Complete the refitting.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the
battery
(see corresponding operation).
B1EP170C
B1BP2MBC
C4
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Page 255 of 462
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1] Flywheel setting peg: (-).0194.C
[2]Camshaft setting pe Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 249
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1] Flywheel setting peg: (-).0194.C
[2]Camshaft setting pe](/img/9/4138/w960_4138-254.png)
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1] Flywheel setting peg: (-).0194.C
[2]Camshaft setting peg: (-).0194.B
[3]Crankshaft setting peg: (-).0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove:
- The front RH wheel.
- The front RH splash-shield.
- The accessories drive belt
(see corresponding operation).
Uncouple:
- The fuel supply unions (1).
- The air/air heat exchanger inlet and outlet pipes (3).
- The exhaust line
(at the flexible pipe).
Disconnect the connecter at «a».
Remove and move aside the power steering fluid reservoir (6).
Uncouple, plug and move aside the tube (2).
Support the engine with a roller jack equipped with a block.
Remove the engine supports (4)and (5).
XSARA PICASSO
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Page 259 of 462
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1]Flywheel setting peg: (-).0194.C
[2]Camshaft setting peg Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 253
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1]Flywheel setting peg: (-).0194.C
[2]Camshaft setting peg](/img/9/4138/w960_4138-258.png)
Downloaded from www.Manualslib.com manuals search engine 253
ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
B1BP304D
Tools.
[1]Flywheel setting peg: (-).0194.C
[2]Camshaft setting peg: (-).0194.B
[3] Crankshaft setting peg: (-).0194.A
Checking and setting the timing.
Removing.
Raise and support the vehicle, wheels hanging.
Disconnect the positive and negative terminals of the battery.
Remove:
- The front RH wheel.
- The front RH splash-shield.
- The accessories drive belt
(see corresponding operation).
Uncouple:
- The fuel supply unions (1).
- The air/air heat exchanger inlet and outlet pipes (3).
- The exhaust line
(at the flexible pipe).
Disconnect the connecter at «a».
Remove and move aside the power steering fluid reservoir (6).
Uncouple, plug and move aside the tube (2).
Support the engine with a roller jack equipped with a block.
Remove the engine supports(4)and (5).
XSARA PICASSO
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: WJY
B1BP2FTC
Setting the timing.
Removing.
Disconnect the battery.
Remove the front RH lower splash-shield, using tool [1].
Remove the accessories drive belt
(see corresponding operation).Uncouple and plug the diesel fuel delivery and return hoses.
Support the engine, using a workshop hoist.
Remove the RH engine support.
Engage 5th gearto permit rotation of the engine.
Remove the upper cover (1).
Remove the intermediate cover (2).
Remove the lower cover (3).
WARNING: Refit the screw (4) equipped with a washer
(5 mm thick).
Rotate the front RH wheel to drive the engine in its normal direction of
rotation.
Bring the camshaft drive and injection pump pinions to their setting
points.
Position the peg [2]
(from underneath the vehicle).
Continue turning the engine until the peg [2]engages in the flywheel.
B1BP30BC
XSARA
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: WJY
Setting the timing (continued).
Tighten:
- Screw (9)to 2.1 ± 0.2 m.daN.
- Screws (5)to 2,3 ± 0.2 m.daN.
- Screws (6)to 2,3 ± 0.2 m.daN.
- Remove and refit tool [7].
- The tension value should be between 38 and 46 SEEMunits.
- Remove tools [7], [2], [3]and [4].
- Turn the crankshaft 2 times
in the normal direction of rotation.
- Peg the flywheel, using the peg [2].
- Visually check the peggings of the camshaft and injection pump.
ESSENTIAL: Visually check that the offsets between the holes of
the camshaft and injection pump hubs and the corresponding
pegging holes are not more than 1 mm. If necessary, recommence
the procedure for fitting the timing belt.
XSARA
Setting the timing (continued).
Remove the peg [2].
Remove the screw (4)and the washer.
Refit the lower cover (3).
Refit the intermediate cover (2).
Refit the upper cover (1).
Remove the RH engine support.
Take away the workshop hoist.
Remove the plugs and recouple the diesel fuel delivery and return
hoses.
Refit the accessories drive belt
(see corresponding operation).
Refit the RH lower splash-shield.
Disengage 5th gear.
Connect the battery.
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ENGINECHECKING AND SETTING THE VALVE TIMING
Tools.
[1]Belt tension measuring equipment : 4122-T
[2]Tension lever: (-).0188.J2
[3]Engine fly Citroen XSARA PICASSO 2005 1.G Owners Manual Downloaded from www.Manualslib.com manuals search engine 264
ENGINECHECKING AND SETTING THE VALVE TIMING
Tools.
[1]Belt tension measuring equipment : 4122-T
[2]Tension lever: (-).0188.J2
[3]Engine fly](/img/9/4138/w960_4138-269.png)
Downloaded from www.Manualslib.com manuals search engine 264
ENGINECHECKING AND SETTING THE VALVE TIMING
Tools.
[1]Belt tension measuring equipment : 4122-T
[2]Tension lever: (-).0188.J2
[3]Engine flywheel peg: (-).0188.Y
[4] Belt clamp: (-).0188.AD
[5]Camshaft pulley peg: (-).0188.M
[6] Engine flywheel lock: (-).0188.F
[7] Set of blocking plugs: (-).0188.T
[8] Pulley extractor: (-).0188.P
[9] 2 mm Øpeg: (-).0188.Q2Removing.
IMPERATIVE: Respect the safety and cleanliness requirements
that are specific to high pressure diesel injection (HDi) engines.
Undo the front RH wheel bolts.
Raise and support the vehicle on the front RH side.
Disconnect the battery negative terminal.
Remove:
- The under-engine sound-deadening.
- The front RH wheel.
- The front RH splash-shield.
- The engine cover.
Unclip and move aside the cooling hose.
Remove the accessories drive belt
(see corresponding operation).
XSARA - XSARA PICASSO
Engines: RHY - RHZ
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