sensor DACIA SOLENZA 2004 Manual PDF

GENERAL
30 - 6
30Composition and dimensions of the main
braking system elements
Front brakes
- brake caliper bore diameter → 54 mm
- brake disk diameter → 235 mm
- disk axial runout measured at → 215 0. 04 mm
- brake disk maximal thickness 20 mm
- brake disk minimal thickness 19 mm
- braking pad thickness (support included) 14 mm
- brake pad minimal thickness (support included) 7 mm
Rear brakes
- wheel braking cylinder bore diameter → 22 mm
- new drum diameter → 228 mm
- drum diameter after grinding → 229 mm
- braking shoes lining width 40 mm
- braking shoes lining thickness 5 mm
- minimal accepted braking lining height above rivets 0.5 mm
Master cylinder
- diameter of bore 20.6 mm
Brake fluid reservoir without alarm sensor
Pressure limiter for circuit in parallel
S ervobrake master vac 7" 177.8 mm
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FRONT AX LES ELEMENTS
31
31 - 7
Brake lining (pads)
REMARK :
In order to maintain the brake efficiency,
the replacement of the brake l ining (pads)
shall be made only in complete kit. Brake pads brand TEXTAR are to be used
as spare parts.
DISMOUNTIN G
Loosen the front wheel attachment screws.
Lift the vehicle by means of a two-column
elevator.
Dismount the front wheel.
Disconnect the wear sensor wire.
Remove: - the safeties of the wedges ( 1);
- the wedges, by sliding them.
D etach the caliper assembly from the fork
together with the flexible hose.
Remove:
- the brake pads from fork seats
(maintaining springs are attached with them);
- the maintaining springs from the brake
pads. REMARK :
It is forbi
dde n t o push the brake
pedal after the c alipers were
dismounted from the fork. If the brake pads are not fully used
but on their friction surface, especially
in the middle pad channel, there are
material traces, it is recommended the
cleaning of these surfaces in order to
avoid the noise when braking. Irregularly we ar of one brake pad or
wear diffe rences between t he inner pad
the outside pad, greater than 10% of the
minimum remaining l ining, impose the
kit replacement.
SPECIAL TOOLS
FR 500 P ushing piston device
1
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FRONT AX LES ELEMENTS
31
31 - 9
Checking the brake pads wear
Point of view construction, the front brake is a ventilated disc type with floating caliper and
fork (1) attached by means of the screws to the steering knuckle.
Brake linings ( 3) ( brake pads) are “TEXTAR“ type, without wear sensor.
The wear checking i s performed by comparing the mark ( P) from the caliper, with the ( C)
mark from the fork
Maximum wear of the brake lining (brake pads) is token into consideration and their obligatory
replacement is imposed, when the protuberance ( P) from the caliper ( 2) is as seen in “D” close-
up, against the middle of the channel “ C” from the fork (1).
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36
STEERING ASSEMBLY
36 - 9
Clamp the two flexible pipes ( supply and
low pressure) by m eans of the MOT 453
device.
Dismou nt :
- clamps attachment for maintaining the
low pressure pipe;
- c onne c tions of t he hi gh a nd low
pressure from the steering box; - low pressure
pi ping (maintaining clip being
previously dismounted); Disconnect the oxyge n sensor, in case of
vehicles equipped according to EURO III
norms.
- exhaust central collar; (under vehicle);
- anti-rocking steering rod from the
cross member support and from the gearbox:
Pow er steering box
Push the descending tube towards vehicle
front. Dismount the four steering box attachment
sc rews on the cross member.
Remove the steering box through the right
side (distribution side).
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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71
CARRIAGE BODY INSIDE TRIMS
71 - 5
1 – roof lining
2 - clips
DISMOUNTING
Detach from clips the ceiling lamp and disconnect it (
see chapter 81);
Di smount:
- turn handles (see chapter 58);
- sun visors (see chapter 58 );
- upper front pillar t rims;
- volumetric sensors (for vehicles provided with alarm);
- middle pillar tri ms;
- rear quart er panel trims.
Detach from clips the roof lining (1).
REMOUNTING
Perform the dismounting operations in the reverse order.
Roof lining
2
1
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 31
Diag nostic
ALP5. THE VEHICLE IS NOT STARTING
RECOMMENDATION-
Is there the failure “SIGNAL MISSING ON
THE CODED LINE E.C.U. DECODER –
COMPUTER INJECTION?”
There is a problem at the shock sensor.
There is an engine problem.No
Yes
Perform a conformity checking.
AFTER REPAIRING Check the operation of the anti starting system.
Remove by means of the CLIP tester the possible m emorised
failures.
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83
INSTRUMENT PANEL
83 - 7
Wa t er temperature sensor
1
OPERATION
The water temperature sensor (1) is sending to the injection computer the water
temperature information, and another information is sent to the indicator device from the
instrument panel, that will show the water temperature.
Electric tests – water temperature tests
POSITION OF THE WATER Measured
TEMPERATURE INDICATOR resistance between pin A and
vehicle mass (Ù)
60°C 483±30
95 °C 150±15
110 °C 97±15
REMARK:
The a.m. values have been registered at water temperature increasing.
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88
WIRING
88 - 1
Airbag - General
IMPORTANT!
All intervention on the airbag system
may be performed only by qualified staff.
The Dacia SOLENZ A vehi c les a re
equipped with a pa ssive securi ty system
composed of: -a driver frontal airbag with an inflata bl e
bag, -UCE airba g mounted in t he c entral
console tunnel.
In case of a front impact strong e nough,
theUCE airbag is releasing the airbag, which
is inflating in the steering wheel central part,
protecting in this way the driver’s face. The airbag is not reacting at decelerations
in t he dri ving di rection. A side impact or a
rollover may not lead to the airbag releasing. The vehicle projection energy is
transformed i nto distort ion energy of the
vehicle front part. The higher deceleration is,
the smaller vehicle distortion is, and the airbag
is quicker releasing.
The minimal speed at which the airbag is
releasing is increasing, a s the i mpact angle
between the vehicles is higher. If in case of a front al impact there are no
distortions in front of the front pedals support or
engine-frame impact, non-releasing of the airbag
is not to be considered an operation incident,
the releasing speed not being reached. By e xpe ri e nce, t he spe edome ter i s not
showing correctly the impact speed, this being,
generally, smaller t han the cruising speed had
before the impact.
A vehicle equipped with driver airbag is to be
identified by the marking “Airbag” from the
steering wheel pillow and a sticker placed on the
windscre en left side.
AT T E N T I ON !
Because the UCE airbag, steering wheel
airbag and the shock sensor are containing
se nsitive components, t hese are t o be shock-
proofed during their handling.
At every windscreen replacement, the sticker
mentioning that vehicle is equipped with airbag
is to be placed on the windscreen.
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88
WIRING
88 - 2
AIRBAG OPERATION
When setting the contact on, the airbag system
control indicator from the instrument pa nel is
lighted for 3 seconds then it is off.
UCE airbag is entering in a lookout state and
is considering the vehicle decelerations due to a
s ignal m easured by an integrated e lectronic
decelerometer.
In case of a stronger frontal impact, the
security electromechanical captor is tripping the
igniter of the pyrotechnic gas generator, which is
inflating the driver’s airbag. The airbag system is not releasing in case of a
s ide impact or a re ar impact.
When started, the pyrotechnic gas generator
is generating a detonation and some smoke.
IMPORTANT!
This system must be checked by means of the
CLIP tester, immediately when:
-a n accident did not caused the
movement, -the ve h icle was stolen or a stilling tentative
has been produced. -before selling a second hand vehicle.
AIRBAG INDICATOR FROM INSTRUMENT PANEL
This indicator is showing the operation state of
the driver’s airbag.
It is lighted for 3 seconds from contact setting
on, and then it is getting off and it staying like this.
If it is not on when setting the contact on or it is
on during vehicle driving, this is indicating a failure
in the system (see chapter “Diagnostic”) .
After driver’s airbag releasing, the airba g
indicator from the instrument panel is on and UCE
airbag is automatically bl oc king the driver’s airbag releasin
g line, memorizing the releasin g.
That is why, after an impact generating the
airbag re leasing, i t is necessary the UCE
airbag unblocking, then the computer blocking
in order to block all releasing.
The erasing of the memorized failures it is
possible only aft er data reading from “Im-
p act context” , then the shock sensor con-
tact is restored and the c ontrol “Computer
unblocking” may be performed.
UCE AIRBAG
DISMOUNTING – REMOUNTING
UCE airbag is mounted on the tunnel in
front of the gearbox lever. UCE air bag is provided with: -a security electromechanical captor,
-a decelerometer for airbag
- an ignition circuit of the pyrotechnic
system -an electric energy reserve,
-a diagnostic and memorizing circuit
of the detected failures, -a control circuit of the alert indicator
from instrumen t panel.
-A K-L communication interface with
the diagnostic socket.
UCE AIRBAG BLOCKING
Connect the CLIP tester to the vehicle,
the contact being set off. Set the contact on.
Block the UCE airbag: -select the menu “ Diagnostic”
- select and validate the vehicle type.
-s elect and validate the diagnostic
system “Airbag / Pre-tensioning systems”.
Airbag – Electronic control unit
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