engine DACIA SOLENZA 2004 Manual Online

IGNITION AND INJECTION
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ANTI-STARTING INDICATOR
When setting the contact on, UCE injection is receiving from UCE DECODER a code, whi
ch is compared
with the one previously memorized; if the two codes are matching, then the engine starting is author ized.
After contact setting on, anti-starting indicator which was previously blinking, will light for
three seconds then it will go off, confirming in this way, the key recognizing.
If the key is not good, after setting on the contact, the anti-starting indicator will start blinking
faster and the engine starting will be impossible.
OBSERVATION:
For details regarding the vehicle anti-starting system, see chapter 82 “Anti-starting system”.
AT T E N T I ON!
U CE injection c onnecting or disconnecting to t he vehicle’s wiring i s to be pe rformed
Injection system
only when the engine is stopped and t he contact off.
If the contact is on or the engine is running, do not loosen or disconnect the battery
terminal s. It is forbidden the battery replacement on t he vehicle i f the engine is running
or the contact on. Loosen or rusty contacts at battery terminals and imperfect connections at the
injection system wiring are not allowed. It is forbidden the engine starting with the battery connected to a charging / starting
unit. The battery recharging is t o be pe rformed only aft er disconnecting it from the vehicle
wiring and by means of a c harging unit with 12 V v oltage.
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IGNITION AND INJECTION
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AIR CONDITIONING UNIT IS USING A COMPRESSOR
WITH VARIAB LE DI SPLACE M ENT
Th e connections injection/air conditioning, are the followings:
- pin 46 of the injection computer is receiving the information “ air conditioning
re que st” further to the air conditioning switch acting;
- pin 10 of the injection computer will transmit the coupling control of the air
co nditioning compressor by means of the “A” relay, if the coupling authorization conditions are
accomplished.
The information “power absorbed by compressor” displayed when performing diagnostic by
means of the CLIP tester, is related to the couple value taken by the compressor. This is of 300-
5000W, the minimal displayed value being of 300 W, regardless the compressor coupled / unc oupled
c ondition.
Th e injection computer is forbidding the compressor coupling in the following situations:
-at less than 16 seconds from engine starting;
-subject to the power requested to the engine by the vehicle driver.
-when th e acceleration pedal is fully pressed;
-i f the engine RPM is lowering till 550 rot/min (compressor is again coupling if the RPM is
r eachi ng to 1800 rot/min);
-if the wa ter temperature has increased to over 110° C;
-if the engi ne RPM is exceeding 6000 rot/min.
Injection / air conditioning strategy
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IGNITION AND INJECTION
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IDLING REGIME CORRECT ION SUB JECT TO B ATTERY VOLTAGE AND TO
ELECTRI C BA LANCE ON VEHICL E.
Th is correction is dedicated to the compensation of the voltage drop due to the electric consumers
starting, when the battery is weaker charged. In this purpose, engine RPM is increased, allowing in
this way the alternator rotation increase and consequently of the battery voltage.
More the lower is the voltage, more important the applied correction is. So, a variable correction
is applied, starting when voltage is reaching 12,8 V. The correction is starting from the nominal
idling RPM and may increase with maximum 150 rot/min additional.
Idling regime correction
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IGNITION AND INJECTION
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PRINCIPLE
In engine normal operation conditions at warm, the RC O value is varying between a high and
a low limit, in order to obtain the nominal idling regime. Further to an operation dispersion
(ru nning in, engine clogging, etc), it may be possible that RCO idling value to be situated next to
the lower and higher values. The ad aptive correction of the “RCO idling ” parameter is allowing obtaining of slow variations
of the engine air requirement, so that RCO value centering on an average nominal vale is obtained.
Th is correction is becoming effective unless the water temperature is over 80°C, at 20 seconds
after engine starting and if it is in the nominal idling adjustment phase.
“R CO IDLING” AND “ IDLING EN RICHING ADAPTATION” VALUES
PARA M E T ER RE COM MENDE D VAL UE
PR006: Engine regime 750 rot/min
PR022: RCO idling 5%< X < 12%
PR031: Idling enriching adaptation 80 < X < 176
At each engine stopping, the injection computer is controlling the performing of a new position-
ing of the step-by-step engine, bringing it to the bottom limit. This function so called “re-setting”, is
main tained for 8 seconds.
INTERPRETATION OF T HE PREV IOUSLY M ENT IONED PARAM ETERS
In the situation of an air excess (infiltration air, valve body inadequate attachment, etc), the idling
re gi me will increase and the “RCO idling” va lue will decrease in order to return to the nominal
idling regime. The value of the RC O idling adaptive correction will decrease in order to centering
again the id ling adjustment operation.
In case of an air lack (clogging, etc) the reasoning is opposite: “ RCO idling” is increasing, and
the value of the “ RCO idling” adaptive correction will increase in order to center again the idling
opera tion on an average nominal value.
IMPORTANT: After erasing the failures memorized by the injection computer, it is necessary
to start the engine then stop it, in order to achieve in this way the re-setting of the step-by-step
en gine. Start then again the engine and let it idle run until reaching the nominal idling regime, in
or der to achieve a correct re-setting of the adaptive correction.
Idling regime adaptive correction
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IGNITION AND INJECTION
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The e ngines equipped with UCE injection type SIRIUS 32 are provided with oxygen sensors, as
follows:
-one up stream oxygen sensor – for engines corresponding to EURO 96 de-pollution norms.
- one upstream oxygen sensor and one downstream oxygen sensor – for engine s corresponding
to EURO 2000 de-pollution norms.
OXYGEN SENSORS HEATING
Oxygen sensors heating control is given by UCE injection as follows: -for up stream oxygen sensor – starting with engine starting.
-f or downstream oxygen sensor – after a certain time from engine starting, imposed by the
UCE injection charts, being subject to engine RPM and water temperature, red only when the
accelera tion pedal is not released.
UPSTREAM OXYGEN SENSOR VOLTAGE
After connecting the CLIP tester select “ Injection Diagnostic” and refer to “PR009 parameter:
Upstream oxygen sensor voltage”. The displayed value, expressed in mV, is representing the voltage
supplied towards UCE injection by the oxygen sensor placed upstream as the catalyst. When the
engine is running in the “closed loop” phase, voltage must fluctuate quickly between the following
lim i ts :
-20 mV ± 50 for poor fuel mixture;
-840 mV ± 70 for rich fuel mixture.
Smaller is the difference between these two limits, less good the sensor information is
(g en erally this difference is of 500 mV).
DOWNSTREAM OXYGEN SENSOR VOLTAGE
After connecting the CLIP tester select “ Injection Diagnostic” and refer to “PR010 param-
eter: Downstream oxygen sensor voltage”. The displayed value, expressed in mV, is representing
the voltage supplied towards UCE injection by the oxygen sensor placed after the catalyst. This
sensor has the purpose to catalyst diagnostic and to perform a second checking, more exactly, of
the fuel mixture enriching. This function is becoming active only after a certain time of engine
running at warm and it is not active in the engine idling phase.
When the engine is running in “closed loop” phase and at stabilized speed, voltage must fluctuate
ha ving between the maximal and minimal limits a difference of 600-mV ± 100. At deceleration,
voltage mu st be under 200 mV.
Enriching adjustment
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IGNITION AND INJECTION
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ENRICHING CORRECTION
After connecting the CLIP tester, select “Injection diagnostic” and refer to “PR035 parameter:
En riching correction value”. The value displayed is representing the corrections average imposed
by the UCE injection, subject to the fuel mixture enriching, red by the upstream oxygen sensor (the
sensor is analyzing the oxygen concentration from the exhaust gases). The co rrection value has an average value of 128 and the limits are 0 and 255:
-a value lower than 128 has as result, the request for fuel mixture impoverishment
-a value greater than 128 have as results the request for fuel mixture enriching.
ENRI CHING ADJUSTMEN T PHASE
Admission in the enriching adjustment phase is becoming effective after a certain time from
en gine starting, with the condition that water temperature is reaching to over 22°C and 28 seconds
from engine star ting have passed.
If ad m ission in the enriching adjustment phase is not effective, the value of PR035 parameter is
128.
Even when conditions for enriching adjustment phase beginning are accomplished, UCE injec-
tion however, will not take into account the voltage supplied by the downstream oxygen sensor, in
the following situations: -acceleration pedal fully pressed: PR035 is variable and higher than 128;
-sudden ac celeration: PR035 is variable and higher than 128;
-d ecelera tion (engine braking) followed by UCE injection detection of the position ”free” of
the acceleration pedal: PR035 = 128; -down stream oxygen sensor failure: PR035 = 128.
WORKING PROCEDURE “DAMAGED” IN CASE OF DOWNSTREAM OXYGEN SENSOR FAILURE
When the voltage supplied towards UCE injection by the downstream oxygen sensor is not
correct (showing small or not at all variations) in the enriching adjustment phase, then UCE injec-
tion will not pass to the working procedure “damaged” (PR035 = 128) unless the failure has been
rec ognized as being present for 10 seconds. Only in these conditions, the failure will be memorized
by the UCE injection.
If UC E injection is detecting a present failure of the oxygen sensor and if this failure has been
al rea dy memorized, then UCE injection will come out from the enriching adjustment phase, passing
to phase “open loop”. In this situation PR035 parameter will not show variations and will have the
value 128.
Enriching adjustment
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IGNITION AND INJECTION
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PRINCI PLE
When the engine is in “closed loop” phase, the enriching adjustment is correcting the injection
time in order to be able to obtain a fuel mixture with the enriching as close as possible to 1. The
co rrec tion value is fluctuating around the value 128, within the limits 0 and 255.
Although, variations in time of the components elements parameter of the injection system may
occur, this leading to the enriching correction displacement towards 0 or 255, in order to maintain
the enrichment at the value 1. The adaptive correction is allowing the “resetting” of the injection chart in order to bring the
enrichment adju stment to the average value 128 and the achievement of an effective constant
correc tion for the enrichment or impoverishment of the fuel mixture.
The adap tive correction of the enrichment adjustment is divided into two components:
-p reponderant adaptive correction at engine medium or high charges (adaptive enriching
during running); -prepo nderant adaptive correction at engine idling or small charges (adaptive enriching
during idling).
The adap tive corrections are considering the value 128 as an average value after performing
the activation (after erasing the memorized failures) and they have for the next parameters, the
following limit va lues:
PR030 = Adaptive enriching during running 80< X < 176
PR031 = Adaptive correction during idling 80 < X < 176.
The ad apti ve corrections are not applied unless the engine is warm (water temperature > 80°C),
and it is in the “closed loop” phase and the pressure from the inlet manifold is in a certain interval.
It is necessary that engine has been run in “closed loop” phase in many of the inlet manifold
pre ssure areas, for which the adaptive correction evolution is starting the compensation of the
engine running enriching dispersions.
Therefor e, further to UCE injection re-activation, after erasing the memorized failures, when
the values PR030 and PR031 are 128, it will be necessary that a specific road test is to be per-
formed.
Enriching adaptive correction
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IGNITION AND INJECTION
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ROAD TEST
Test performing conditions: -warm engine ( water temperature > 80°C);
-engine RPM not exceeding 4000 rot/min.
For this test, it is recommended starting from a sufficient low engine RPM, in gearbox third or
fourth gear, accelerating then progressively in order to obtain a pressure stability in th e inlet (PR001
= inlet manifold pressure) for 10 seconds in each area, as per next table:
Enriching adaptive correction
Area 1 Area 2Area 3Ar ea 4Area 5
(mbar) (mbar) (mbar) (mbar) (mbar)
250-------------- 399 ---------------- 517 ----------------- 635 ----------------- 735 -------------- 873
Average 325 Average 458 Average 576 Average 694 Average 813
After performing this test, the corrections will become effective.
PR031 parameter (adaptive enriching at idling) is more fluctuating in the idling and small charges
phases, and PR030 parameter (adaptive enriching during running) is more fluctuating in the mo-
ment of medium and full charges, but both parameters are active in all areas of inlet manifold
pressure evolution.
It is necessary that road test to be followed by a normal driving running, constant and fluctuate,
on a 5-10 Km.
After test performing, connect the CLIP tester and refer to the values of PR030 and PR031
pa rame ters. If their values are initially at 128, after correct performing the road test, they must
chan ge. Contrary, perform again the road test, strictly observing the imposed conditions.
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IGNITION AND INJECTION
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DIAGNOSTIC CONDI T IONS
If wh en setting on the contact, with stopped engine, one of the following conditions is accom-
plished: -air temperature, red by the air temperature sensor, is not situated between –6° and 119°C.
-w ater temperature, red by the water temperature sensor, is not situated between –6° and
119°C.
-atmosphe ric pressure is under 775mbar,
then the OBD diagnostics are not authorized until the next contact setting on. In order to have a correct operation of the OBD diagnostic system, no electric failure of the
injection system must exist, even if the lighting of the OBD indicator is not established. The catalyst and oxygen sensor diagnostics can not be performed in the same time, but one
after other.
When the catalyst or oxygen sensor diagnostics are under operation, the canister purging valve
is closed, and the adaptive values are “blocked” at the last existent value prior to a.m. diagnostics
starting. TESTS PERFORMING LOGIC
-Solve fa ilures of electric nature.
-Erase a ll failures by means of the CLIP tester
-Perform the “teaching” stage of all adaptive values by the injection system (if necessary).
OB D COMPLETE ACTIVATION BY MEANS OF CLIP TESTER
-Erase all memorized failures.
-Erase the “learned” values from UCE injection if further to an intervention on an injection
system component, a disturbance of the “learned” values took place (step-by-step engine, flywheel
or RPM sensor, etc).
RETENTIONS (“LEARNINGS”) NECESSARY FOR UCEINJECT ION FOR OBD DI AGNOSTIC
〈 COUPLING/SUPPLY RATE LEARNING (state “ET014 = cylinder recognition 1” is PER-
FORMED with running engine). This is to be performed as following:
-a deceleration with “cutting” of the petrol injection in the third gear of the gearbox, be-
tween 3000-3500 rot/min for at least 2 seconds,
-a second deceleration with ”cutting” of the petrol injection in the third gear of the gearbox,
between 2400-2000 rot/min, for at least 2 seconds.
〈 MIXTURE ENRI CHING ADAPTIVE LEARNING
In order to do that, it is necessary that vehicle is running observing in the same time the pressure
ranges men tioned in the chapter “ Enriching adaptive correction”.
〈 State “ET202 = OBD diagnostic of combustion misfires taken into consideration” must be
AC TIVE.
“On Board Diagnostic” diagnostic conditions
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IGNITION AND INJECTION
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This diagnostic may detect:
-spark plug fouling or smoking,
-fou ling or modification from the normal value of the injectors flow,
-f uel supply system abnormalities (pressure controller, fuel pump,..)
-pr oblems with the electric connections for controlling fuel supply circuits and the injection.
Th e di ag nostic is performed by variations measurement of the engine prompt rotation speed.
Notice of a couple decrease is allowing the defective combustion recognition as failure cause.
Th is diagnostic is done almost permanently during driving. Non accomplishment of the diagnos-
tic or recognition of the existence of failure, is leading to other OBD diagnostics inhibition. This diagnostic is enabling the identification of two types of failures:
-de structive combustion misfires, which are causing the catalyst damage. These are gener-
ating the immediate blinking of the OBD indicator. -Polluting combustion misfires, leading to e xceeding a pre-established OBD pollution limit.
These ar e generating the permanent lighting of the OBD indicator, if the cause detection is
taken place during three consecutive running.
DE T ECT ION CONDITIONS
At the beginning, it must be checked if the “learning” stages of the adaptive values by the UCE
injection have been correctly performed. Also the preliminary conditions imposed when setting the
co ntact on and those from checking moment, must be accomplished.
Check by means of the CLIP tester if the bellow mentioned states are in the following configu-
ration:
ET0 14 Cylinder 1 recognition----------------------------------------------------------------- DONE
ET2 02 OBD diagnostic of combustion misfires taken into consideration--------------AC TIVE
Detection is accomplished after the water temperature is exceeding 75°C, at three rotation
steps, between idling and 4500 rot/min. It is also possible, test performing by maintaining the engine
at idling for a period of time of 11 minutes.
ATTENTION: after performing this test, the contact set ting on is imposed (key in M
position) before reading the r esults by means of the CLI P t ester. Any contact set ting off
be fore reading the test results, will lead to their wrong interpretation.
If after test performing, the CLIP tester is noticing the presence of the combustion mis-
f ires, refer to the diagnostic method related to this symptom.
CONFIRM ATION OF THE RE PARATION PE RFORM ING
-Check by m eans of the CLIP tester, the bellow states, which must have the following
c onfiguration:
ET0 14 Cylinder 1 recognition -------------------------------------------------------------------- DONE
ET2 02 OBD diagnostic of combustion misfires taken into consideration ----------------- AC TIVE
-N o failures is detected by the CLIP tester, and the OBD indicator must be off.
Diagnostic of combustion misfires detection
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