battery replacement DACIA SOLENZA 2004 Repair Manual

IGNITION AND INJECTION
17
17 - 9
ANTI-STARTING INDICATOR
When setting the contact on, UCE injection is receiving from UCE DECODER a code, whi
ch is compared
with the one previously memorized; if the two codes are matching, then the engine starting is author ized.
After contact setting on, anti-starting indicator which was previously blinking, will light for
three seconds then it will go off, confirming in this way, the key recognizing.
If the key is not good, after setting on the contact, the anti-starting indicator will start blinking
faster and the engine starting will be impossible.
OBSERVATION:
For details regarding the vehicle anti-starting system, see chapter 82 “Anti-starting system”.
AT T E N T I ON!
U CE injection c onnecting or disconnecting to t he vehicle’s wiring i s to be pe rformed
Injection system
only when the engine is stopped and t he contact off.
If the contact is on or the engine is running, do not loosen or disconnect the battery
terminal s. It is forbidden the battery replacement on t he vehicle i f the engine is running
or the contact on. Loosen or rusty contacts at battery terminals and imperfect connections at the
injection system wiring are not allowed. It is forbidden the engine starting with the battery connected to a charging / starting
unit. The battery recharging is t o be pe rformed only aft er disconnecting it from the vehicle
wiring and by means of a c harging unit with 12 V v oltage.
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 10
Handbrake secondary cables
SECONDARY CABLE - REPLACEMENT
DISMOUNTING
Disconnect the battery.
Loosen the rear wheels attachment screws.
Release the ha nd brake control l ever (re-
lease position).
Lift the vehicle by means of a two-column
elevator.
Detach the rudder ba r fork from the end
rod by unscrewing the lock nut (M12 x 1.25)
and remove the ball-ended washer.
Remove the secondary cables ends from
rudder bar seats.
Dismount the two rear wheels.
Dismount the brake drums ( see chapter 33
– Rear axles e leme nts ). Remove the secondary cables stops from
the central floor. Dismount the sheathe stops from the brake
plates. Remove the secondary cables.
REMOU NT I NG
Grease the cable with UM 185 Li 2M
grease
Perform the dismounting operations in the
reverse order.
Adjust the drum clearance ( see chapter 33-
Rear axles elements ”).
Adjust the handbrake control lever stroke.
SPECIAL TOOLS
Ro 441 Wheel drum cover tongs
Fr.600 Hub extractor
TIGHTENING MOMENTS (d aNm)
Wheel attachment screw 7.5
Steering knuckle nut 16.5
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54
54 - 3
GLASSES
REPLACEMENT HATCHBACKGLASS
Disconnect: - battery
-supply and m ass connectors of the
hatchback defrosting. Remove the glass together with the gas-
ket, by pushing it from the inside of the ve -
hicle. Clean the gasket and place the glass in its
new gasket.
Hatchbac k g lass
WINDSCREEN AND HATCHBACK
GLASS REPLACEMENT
The replacement of these glasses is per-
formed in case t hey are broken, when they
are not according to the required overall di -
mensions or when they have manufacturing
defects (image distortions, cracks, etc). The mounting of the hatchback glass – gas-
ket assembly , is performed in the same way with
the windscreen mounting.
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BATTERY - FRONT HEADLIGHTS
80
80 - 4
NOTE :
After headlamps dismounting, their adjustment must be performed.
DISMOUNTING
Disconnect the battery (-) plug.
Pull backwards the gasket of the headlamp adjustment cor rection control (1).
Dismount the headlamp adjustment correction control from the headlamp adjustment
device (see replacement of the headlamps mechanic adjustment control).
Disconnect the connector ( 2) of the headlamp bulb.
Disconnect the connector ( 3) of the turning light bulb.
Rotate and remove the holder ( 5) of the parking lamp bulb.
Dismount the front grill.
Dismount the 4 attachment screws TORX 20 (6) of the headlamp-turning lamp assembly .
Carefully remove the headlamp assembly from its place.
REMOU NT I NG
In point (6) placed at headlamp lower part, the closest to the turning bulb, introduce a TORX
20 screw.
Carefully introduce the headlamp assembly in its place, taking care that screw is not falling
down.
Mount this screw, by means of a TORX 20 screwdriver.
M ount the other three screws (6 ).
Mount the front grill.
Position the holder ( 5) in its place a nd rotate it, ensuring its good attachment.
Position the holder ( 4) in its place a nd rotate it, ensuring its good attachment.
Reconnect the turning bulb connector (3)
Reconnect the headlamp bulb connector ( 2).
Mount the headlamp adjustment control at the headlamp adjusting connector (see replacemen t
of the headlamps mechanic adjustment control).
Reconnect the battery (-) plug.
Check the operation of the bulbs of the headlamp-turning lamp assembly .
Headlamp assembly
6
6
6 6
5
4
3
1
2
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BATTERY - FRONT HEADLIGHTS
80
80 - 6
Bulbs
FOG PROJEC TOR B ULB RE PLACEMENT
DISMOUNTING
Suspend the vehicle on an elevator.
Disconnect the fog projector connector
Rotate the bulb holder ( F) an d extract it from its place.
REMOU NT I NG
Perform the dismounting operations in the reverse order, correctly positioning the bulb holder in
its place. Perform fog projector adjustment
NOTE :
Because the fog projector is equipped with a halogen bulb, do not touch the bulb glass
ba lloon directly by hand.
HEADLAMP BULB REPLACEMENT
DISMOUNTIN G
Disconnect the connector (2 ).
Remove the rubber protector ( 7). Mark its mounting position.
Release the atta chment clamp (8) and remove th e h e adlamp bulb
REMOU NT I NG
Perform the dismounting operations in the reverse order. Position correctly the rubber protector
( 7) observing the mounting position before dismounting. Perform headlamp adjustment.
NOTE :
Because the headlamp is equipped with a halogen bulb, do not touch the bulb glass balloon
d irectly by hand.
72 3 4
8
5
10
10
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80
BATTERY - FRONT HEADLIGHTS
80 - 7
FRONT TURNING BULB REPLACEMENT
DISMOUNTIN
G
Disconnect the connector ( 3).
Rotate the holder ( 4) and remove it.
Remove the worn bulb from the holder
R EMOU NT I NG
Perform the dismounting operations in the reverse order, with t he checking of the correct
holder (4 ) positioning to avoid dust and humidity penetration in the headlamp assembly .
The turning lamps are using orange color bulb; when replacing the bulb, use the same bulb
type.
FRONT PARKING BULB REPLACEMENT
DISMOUNTIN G
Rotate the holder ( 5) and remove it.
Extract the worn bulb from the holder.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, with t he checking of the correct
holder (5 ) positioning to avoid dust and humidity penetration in the headlamp assembly .
Bulbs
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80
BATTERY - FRONT HEADLIGHTS
80 - 9
MEETING LIGHTS ADJUSTMENT (LOW BEAM)This is performed by acting upon the V screw
(vertically plane adjustment) or H (horizontally
p lane adjustment). By screwing, the lighting beam
is ”lowering” and by unscrewing is “ascending”. Check if the l ighted area is centered on the
vertical axis and if the optical separation at 15°
coincide with the headlamp lighting. An error of
1 cm is admissible. A lighting beam displaced towards left has
the aspect shown in (p icture a) and a lighting
beam displaced towards right has the aspect
shown in (picture b )
ROAD LIGHTS ADJUSTMENT (LONG BEAM)
Check the position to c oincide with the
adjustment pe rformed for low beam and with
the lighting beam distributed between the two
vertical lines on the panel
When checking the long beam, the lighting
center of t he ellipse, must be l ocated on t he
cross marking the screen center. If a m ajor de viation c ompared with t he low be am i s noticed, i t is re commended t he bul b
replacement, this one being in most of the cases, responsible for such defect.
Headlamps adjustment
H
V
figura a figura b
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80
BATTERY - FRONT HEADLIGHTS
80 - 11
Disconnect the (-) plug of the battery;
Dismount
the headlamp adjusting control from the turning lamp-headlamp assembly:
- pull backward the gasket of the headlamp adjustment corrector ( 1);
- detach from clips the protector (2) of the headlamp adjustment mechanism;
- loosen the locking nut ( 3);
- detach from clips the he adlamp adjustment control cable ( 4) from the headlamp
adjustment corrector and then from the fork (5);
Dismount the headlamp adjusting control from the other turning lamp-headlamp assembly .
Detach from clips the headlamp adjustment control cables and cut the attachment collars.
Dismount the headlamps adjustment control button.
Dismount the attachment nut of the headlamp adjustment control on the dashboard.
Dismount the bonnet opening control cable from the opening handle (see chapter 52).
Detach from clips, by means of a straight screwdriver, the cables passing bushing from the
cowl panel.
Remove the headlamps adjusting control cables from the cowl-passin g hole. Mark the mounting
position of the headlamps adjustment control cables.
REMOU NT I NG
Insert the headlamps adjusting control cables through the cowl-passing hole, observing the
existent position prior to dismounting.
Insert the bonnet opening control cable through the cables passing bushing.
DISMOUNTIN G1
2
V
56 34
Replacement of the headlamps mechanic adjustment control
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BATTERY - FRONT HEADLIGHTS
80
80 - 12
Replacement of the headlamps mechanic adjustment control
Attach on the cowl panel, by means of clips, the cables passing bushing, ensuring the cockpit
co mpartment sealing against possible water drain along the cables passing bushing.
Mount the bonnet opening control cable in the opening handle (see chapter 52). Position the
headlamp s adjustment control on the dashboard.
Mount the attachment nut of the headlamps adjustment control on the dashboard.
Mo unt the headlamps adjustment control button and turn it in the position “3”.
Mount the headlamp adjustment control to a turning lamp-headlamp assembly :
-a ttach in clips by means of a straight screwdriver, the headlamp adjustment control cable
in fork (5) a n d t h en in the headlamp adjustment corrector;
- tighten initially the cable by hand till the fork ( 5) is in contact with support ( 6) so that fork
is remaining at max. 0.5 mm again st the support;
-block the headlamp adjustment cable by means of the nut ( 3);
-a ttach in clips the protector ( 2) o f t h e headlamp adjustment mechanism;
- position correctly the gasket of the headlamp adjustment corrector – the vertical adjustment
screw ( V) mu st come out through the gasket.
Mount the headlamp adjustment control of the other turning lamp-headlamp assembly.
Attach in the attachment points, by means of clips, the headlamps adjusting control cables,
replace and mount the attachment collars, observing the mounting position prior to the dismounting.
Keep a distance of approximate 40 mm
± 10 mm between the right cable and the cylinder
no .1 spark plug cable, in order to avoid the loses due to electric-magnetic induction.
Reconnect the battery ( -) term inal.
Switch on the headlamps and check the operation of the headlamps mechanic adjusting control.
The adju stment of the luminous spot dip of the headlamps in the downward sense of the vehicle
loading condition is to be performed by bringing the headlamps adjusting button in the “ 0” position
an d then in the desired condition.
REMA RK : The r equired tighteni ng moment of the attachment nut of th e headlamps
adju stment control on the dashboard: 2 Nm.
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81
INSIDE AND REAR LIGHTING
81 - 1
REAR LAMPS
RE AR LAMP REPLACEMENT
DISMOUNTIN G
Disconnect the battery (-) plug.
Disconnect the rear lamp connector .
Inside trunk, dismount the screw with triangle head ( A).
Extract the rear lamp towards outside.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, positioning correctly the rear lamp in
its seat. Check the bulbs connections and operation.
Rear right lamp Rear left lamp
Rear right lamp connector Rear left lamp connector
Pin Denomination Pin Denomination
1+ Right stop lamp 1 Fog parking lamp supply
2+ Right parking lamp 2 Left turning lamp supply
3Free 3 Free
4 Mass 4 Mass
5 Right turning lamp supply 5 + Left stop lamp
6 Revere driving lamp supply 6 + Left parking lamp
Inside and rear lighting
A
6
1 B
B
B
B 6
1
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