radio DACIA SOLENZA 2004 Repair Manual

ENGINE E7J-26210
ENGINE ASSEMBLY
10 - 8
Power train group
REMOU NT I NG
Perform the dismounting operations in the reverse order.
Tighten the screws and nuts to the required moment.
Perform: -filling and purging of the cooling circuit (see chapter 19”Filling a nd purging”);
-f illing with oil of the engine and gearbox;
-f illing of the power steering circuit (see chapter 05 “ Draining-Filling)- for vehicles
equipped with power steering;
-filling of the air conditioning circuit with refrigerant fluid HFC 134a (see chapter 62 “Air
conditioning”). Adjust the clutch pedal stroke (see chapter 37”Clutch control adjustment”).
REMARK:
At each operation implying battery dismounting, when reconnecting the battery,
introduce the radio code, which is written on the vehicle-purchasing invoice.
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ENGINE E7J-26211
11 - 5
DISTRIBUTION SYSTEM
MOT 484
Cylinder head gasket
Mount the MOT 484 device or MOT
588 clamps for jackets maintenance.
Check the cylinder head smoothness using
a lineal a nd a set of templates. The maximal admissible deformation: 0.05
mm. The cylinder head is not to be rectified!REMOU NT I NG
Clean the gasket-seating surface of the cyl-
inder head.
Mount the cylinder head with a new gasket.
Perform the dismounting operation s in the re-
verse order.
Tighten the cylinder head observing the cyl-
inder head tightening method described in chap-
ter 10 “Dismounting-Remounting” .
Mount the distribution belt ( see chapter 11
”Distribution belt”).
Adjust the tilters.
Perform the cooling circuit filling and purging
(see chapter 19 “ Filling and Purging” ).
REMARK:
At each operation implying battery dis-
mounting,
when reconnecting it, introduce the radio
code t hat is written on the vehicle-purchas-
ing invoice.
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36
STEERING ASSEMBLY
36 - 14
Steering column
TIGHTENING MOMENTS (d aNm)
Steering wheel attachment screw 4.4
Steering column attachment screw
on driving post 2.1
Connection screw steering column lower
s haft- steering box gear s haft 2.1
DISMOUNTIN G
Disconnect the battery.
Dismount :
- steering wheel cover, clips attached;
- steering wheel attachme nt screw on the
steering column upper shaft, by means of a Torx
wrench (T50);
- steering wheel ( 1) not before ensuring
that that front wheels are straight line disposed
( steering at center point); -half-cases (2) and ( 3) attached t o the
steering column by means of three screws ( 4).
Disconnect the contacts:
- lights, windscreen wiper;
- anti-theft mechanism.
Loosen the screw (5) and dismount the
control under steeri ng wheel ( 6) from the
steering column upper shaft.
Di smount the side attachment screws ( 7)
of the upper part dashboard, by means of a
Torx wrench (T20), “L” shaped.
Dismount the attachment screws (8) of the
upper part dashboard from the l ower part
dashboard. Detach from clips in points ( 9) the upper
part dashboard.
Detach from clips the 3 attachment points
(10) of t he upper pa rt dashboard from the
windscreen lower cross-beam. Sw ing over the upper part dashboard
towards windscreen. For the vehicles equipped with radio:
-d ismount the radio from its support and
disconnect the connectors.
7
97
8
10
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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57
57 - 3
INSIDE ACCESSORIES
Dismo unt :
-t wo side attachment screws (8) of the
upper part dashboard by means of a wrench T
20(“L” shape);
-screws (9) attaching the upper part
dashboard with the l ower part on the driving
post cross member, by means of a screwdriver
with T20 head. Detach from clips placed in points (10) the
upper part dashboard. Sw ing over the windscreen the upper part
dashboard and de tach from c lips poi nts (11)
of the windscreen lower cross beam. Detach from clips the radio from i ts sup-
port.
Disconnect the connectors and the ra dio
antenna (for the vehicle provided with radio-
cassettes player). Disconnect the central l ocking connector
(for the vehicle provided with central locking).
Take out the upper part dashboard from the
cockpit.
REMARK :
Dismounting of the upper part dash-
board, does not imply steering wheel dis-
mounting.
Disconn ect the anti-star ting bushing connec-
tor.
Detach from clips the anti-starting bushing
(12).
8
8
10
9
11
12
13
13 Dismount
the attachme nt screws (13) of the
instrument panel and disconnect the four con-
nectors.
Dashboard
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62
AIR CONDITIONING
62 - 9
Cold air blowing device (DSAF)
Disconnect the climate maintenance blower
connector ( 11) (pull the red part towards arrow
A).
Di smount the attachment screws of the
steering wheel half-case and release from clips
detaching. Dismount the upper part dashboard and
release it from clips.
Dismount the radio-cassettes player. Disconnec t t he c entra l l ocking swi tch
connector (if the vehicle is provided with central
locking). Dismount the right air vent.
Dismount the DSAF attachment screws on
cowl panel and a ttachment screws on climate
maintenance box and release it.
Di smount the attachment screws ( 9) o f the
connection pipe ( 10) on the distributor of RACV
AC-ventilation air and release it.
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into consideration that filter
reservoir is to be mounted the last. Fill the air conditioning unit with refrigerant
fluid HFC 134a (0,600 Kg).
86
11
Connector
Pin Denomination 1 Control + air recycling
2 Control + air recycling
3 Blower control speed 1
4 Blower control speed 2
5 Blower control speed 3
9 Climate control blower speed signal
10 Supply + after contact
11 Supply + after contact
12 Blower control speed 4
14 Mass
15 Mass
915
5 1
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80
BATTERY - FRONT HEADLIGHTS
80 - 3
DISMOUNTING
After identification and elimination of the real cause of the battery discharging, proceed as
follows: Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the mass wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
R EMOU NT I NG
Perform the dismounting operations in the reverse order. After that, reset the radio by intro-
ducing the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock.
Battery
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INSIDE AND REAR LIGHTING
81
81 - 8
DISMOUNTING
Disconnect the (-) plug of the battery.
Pull the seat ( 1) of the access flap ( 2) to the fuse box located in the cockpit, at the l eft end of
the dashboard. Carefully remove flap ( 2).
Dismount the attaching screws ( 3) of the fuse box on the driving post crossbeam and detach
it from clips (4)
R EMOU NT I NG
Attach in clips ( 4) the fuse box on the driving post crossbeam and mount the screws ( 3).
Carefully mount, the access flap ( 2) to the fuse box.
Connect the battery (-) terminal.
Perform functional tests, noticing the correct operation of all consumers supplied by means
of the cockpit fuse box.
OBSERVATION:
For vehicle equipped with programmable radio-tape player and electronic c lock, af-
ter battery reconnecting, the radio code must be introduced and the clock re-programmed.
If COBRA 3800 or COBRA 3900 alarms have been mounted on the vehicle, in the
fuse box, may be found fuses F29 with value 15 A (mounted in seat (5)) and F 30 with
value 5A (mounted in seat (6)).
Cockpit fuse box
2
1
4
4 3
35 6
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81
INSIDE AND REAR LIGHTING
81 - 9
Cockpit fuse box
The fuses are protecting the following electric circuits:
Fuse Symbol Fu se Protected circuit
number type
F01 Free
F02 PLAF 15 A Instrument panel, cockpit UCE(ceiling lamp operation, radio
F03 20 ACockpit UCE, air conditioning climate control panel *
F04 15 ACockpit UCE, diagnostic socket, airbag UCE, anti-starting
bus h ing
F05
UC E10 A UCE injection , petrol pump relay/ignition coil, instrument panel
INJECTION
F06 10 AWindscreen wiper-washer switch (windscreen washing pump
operation), reverse driving switch, STOP switch, air
conditioning climate control panel*
F07 20 AWindscreen wiper-washer switch, UCE cockpit (windscreen
wiper timer operation), windscree n wiper motor (sto ppi ng at fix point).
F08 7,5 ALeft meeting lights, instrument panel (indicator)
F09 7,5 ARi ght meeting lights
F10 7,5 ALeft road lights, instrument panel (indicator)
F11 7,5 ARight road lights
F12 15 AAcoustic warning
F13 25 AUCE cockpit (turning lights and hazard), diagnostic socket.
F14 7,5 AFront/rear left parking lights, lighting: switches, climate control
panel, instrument panel, lighter, radio.
F15 7,5 AFront/rear right parking lights
F16 15 ALighter, radio
F17 30 AClimate control blower
F19 7,5 AFog lamp, instrument panel (indicator)
F20 25 ARear window defrosting
UC E
F21 INJECTION 5 AUCE injection
F23 30 ARight/left electric window regulator switch
F26 30 A Air conditioning climate control blower*
F28 20 AFog projectors
* for vehicles equipped with air conditioning
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 36
Diag nostic
THE CONFORMITY CHECKING
N ext, the checking of different states and configurations of the anti starting system is to be
performed.
RECOMMENDATION In case of finding some failures at the diagnostic by means of
the CLIP tester, analyse them based on the diagnostic (ALP)
corresponding to the respective failure.
Crt. Function State/ configuration Obse rvations
Nr. 1. Conformity E.C.U decoder. Computer identification Display of the E.C.U. decoder item.
2. Remote control type 2G = remote control IR = infrared configuration RF = radio frequency
3. Ceiling delayed lamp Without ceiling delayed lamp or Validation on the blue button with ceiling delayed lamp on CLIP screen.
4. Key programming 3G = configuration key With one or 2 keys. programming
5. Configuration petrol/ diesel 3D = configuration coded diesel Without = for petrol engine
electric valve. or diesel without electric
valve.
6. Forced starting protection 9D = forced protecting mode ACTIVE = only after validation on the blue button.
7. Anti starting state 10G = anti starting ACTIVE = with the contact
taken off or after 10 seconds
from th e contact taken off.
8. Key presence 8D = key present ACTIVE at the setting on
the contact if there is a
coded key.
REMARK: the states 8D,
9D, 10 D must be ACTIVE
at a correc t operation.
9. Code key receiving 9D = received key code ACTIVE at the setting on
the contact if the key is
coded in a good format.
10. Correct key code 10D = right key code ACTIVE at the setting on the contact if the key is
coded in a good format and
has the correct code.
REMARK: after the analyse
of the states 8D, 9D, 10 D
the contact will be set on
when the LED indicator
b links ( ACTIVE anti
starting).
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