trunk DACIA SOLENZA 2004 Repair Manual

19
19 - 15
COOLING - EXHAUST - TANKFuel tank
IMPORTANT:
During the int erventi on on the fuel tank
and on the fuel supply circuit, at t he working
place, do not smoke and do not bring near
an y incandescent parts.
Fuel tank draining i s not implying tank
dismountin g. The access is allowed through the
vehicle interior (trunk).
Dismo unt :
-tr unk carpet;
-v isitin g whole cover (by dismounting the
three attachment screws);
- disconnect the rapid coupling A;
- adjust to exit A, an enough long hose to
be introduced in a vessel outside the vehicle.
From the fuse box located inside the engine
compartment, remove the H relay of the petrol
pump and bridge across plugs 3 and 5 of the
relay connector, ensuring the petrol pump
working (12V).
Stop the pum p working when petrol
discontin uous draining s noticed.
Detach the plugs bridge.
Mount the petrol pump relay.
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19
19 - 17
COOLING - EXHAUST - TANKFuel tank
DISMOUNTIN G
Drain the fuel tank ( 4)
Disconnect the battery.
Remove the trunk carpet.
Di smount the tank visiting cover from the
three attachment screws.
Di sconnect the e lectric connector f the fuel
pump assembly a nd detach from clips the
connection from the fuel supply pipe. Take out the spare wheel and release it
together with its support.
Remove the filling cap ( 2) and dismount the
two attachment screws of the upper filling cap.
Lift the vehicle on a two columns elevator.
Dismount the four-attachment screws (6) of
the fuel tank on the carriage body, then maintained
in tilted position, disconnect the rapid coupling
on the anti-overturning valve ( 7).
D etach from clips collar ( 3) of the aerating
pipe on the upper filling cap.
Release the fuel tank together with the aerating
connection. Dismount the thermal screen ( 5) off the three
maintaining clips. Dismount the attachment clip ( 1) of the filling
cap muff on the lower filling cap.
Dism ount t he fue l pum p a sse mbly by
dismounting the attachment nut by means of the
MOT 1397 device.
REMOUNTIN G
Perform the dismounting operatio ns in the
reverse order. The t ightening moment of t he fuel tank
attachment screws on the carriage body is of
2.1 daNm and the tightening moment for fuel
pump assembly attachment nut, is of minimal
7daNm .
REMARK :
Collar (1) is for single use only.
When remounting, use a new click collar
(1 ), for the attachmen t of the lower filling cap
connection on the fuel tank.
REMARK:
At remonting, for each 2 back screws
at t ac he ment fue l tank, ap l y 0.002 kg
FIXAMED M 28, for to realise security
moment.
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19
19 - 22
COOLING - EXHAUST - TANK
Fuel pump
SPECIAL TOOLS
MOT 1397 Wrench for dismounting the fuel pump assembly nut
TIGHTENING MOMENTS (d aNm)
Fuel pump assembly nut 7
IMPORTANT
During the intervention on the fuel tank or on the
fuel supply circuit, it is absolutely necessary:
-n ot smoking and not bringing near any incan-
d escent parts in the working area;
-gu ard against possible petrol leakage, due to
residual pressure remained on piping, when
dis mounting.
DI SMO UNT I N G
In order to dismount the fuel pump assem bl y it is
not necess ary the tank dismounting, the access being
done t h rough the vehicle trunk.
In order to do that:
-d isconnect the battery;
-d ismount the attachment screws of the fuel
tan k v isiting cover;
-d isconnect the electric connector (B) of the
fuel pump assembly supply;
-d isconnect the rapid coupling (A) of t he fuel
supply pipe. Dismount the fuel pump assembly (2) attachment
nut (1), by means of the MOT 1397 device, after
1
2
p reviously marking on the fuel tank the position of
the arrow existing on the pump cap.
Release the fuel pump assem bl y.
REMOUNTI NG
Mount the fuel pump assem bl y on t he fuel tank
obs ervi ng the marking done when dismounting.
Mount the attachment nut of the fuel pump
assembly. Tighten the nut by means of the MOT 1397
device, so that the arrow from the nut meets the
arro w from the fuel pump assembly (this is ensuring
the minimal necessary tightening for sealing
achi ev ement.
REMARK :
After each dismounting, obligatory
replace the nut and its gasket.
The gasket will have the same color with the
dismounted one.
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33
REAR A XLES ELEMENTS
33 - 5
Shock absorber
TIGHTENING MOMENTS (d aNm)
Shock absorber lower attachmen t nut 7.5
Shock absorber upper attachment nut 1.35
R EMARK :
The shock absorbers are stored in
horizontal position. In these conditions, it is
possi bl e t ha t shoc k a bsorb e rs worki ng
vertically, to get depressed. Therefore, be fore mounting on the vehicle,
it is necessary to perform the shock absorbers
pressing, by alternatively shifting the shock
absorber rod (upwards and downwards), the
shock absorber being in vertical position.
1. Upper attachment nuts
2. Protector
3. Upper buffer
4. Lower attachment screw.
DISMOUNTIN G
Remove the shock absorber protector (2);
Dismount the upper attachment screws (1) (through the trunk);
Loosen the rear wheels screws.
Lift the vehicle by means with a two-column elevator.
Dismount the rear wheels;
Dismount the inner attachment screw (4);
Dismount the shock absorber.
R EMOU NT I NG
Perform in reverse order the dismounting operations, observing the required tightening mo-
ments.
1
2 3
4
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 14
ADJUSTMENT OF TH E BRAKE PRESSURE CONTROLLER FOR
THE PARALLEL BRAKING SYSTEM
Imposed conditions : -the vehicle on wheels
- empty trunk
- one person on board
ADJUSTMENT METHOD
Mount the flexible connection of the FR 501 device at the purging screw of one rear wheel
cylinder. Purge the manometer.
Push the brake pedal to enable reading several times the limiting pressure obtained on the
rear wheels cylinders.
Unscrew the adjustment nut ( A) to distance it from the pushing rod end (B ).
A ct upon the rod end ( B):
- by unscrewing it towards the pushing rod ( C ) in order to increase the pressure in the
rear circuit;
-by screwing it towards the pushing rod (C ) in order to decrease the pressure in the rear
circuit.
Tighten to the required moment ( 0.15 damn) the adjustment nut (A) locked with the pushing
rod end ( B) so that between the lever end a nd the lever ( D) a c learance of L = 0.5 mm to be
ensured.
Brake pr essure c ontroller
SPECIAL TOOLS
FR 501 Purging device
TIGHTENING MOMENTS (d aNm)
Adjustment nut 0.15
L 0,5
DACB
Check several times the limiting pressure obtained on the rear wheels cylinders, which must
be between 28-30 bars.
Dismount the manometer and purge the braking circuit.
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INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
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65
OPENINGS SEALING
65 - 1
1 – doors sealing gaskets
2 – trunk sealing gasket
3 – rear quart er panel ornament
4 – gutter sealing gasket
D OOR FRAMES GASKETS
DISMOUNTING
Di smount the front/rear doors frames gas-
kets following the their out liners, by draw-
ing towards outside of one of their ends.
Attention!
Ensure a good positioning of the seal-
ing gasket at the openings level.
GUTTER SEALING GASKETS
DISMOUNTING
Their dismounting is performed by pull-
ing of one gasket extremity t owards the e x-
terior of t he setting outliner.
REMOUNTING
M ounting is performed by placing one
gasket extremity on the gutter end by easy
and successive tapping by means of a rub-
ber hammer.
REMOUNTING
Introduce for a ll the contour of t ruk seal-
i ng g a ske t a se a l i ng m a t e ri a l Terodi c h t
Scwar tz.
The mounting of the gaskets is perform ed
by their t apping with a rubber hammer.
4 1
13
2
Op
ennings sealing
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CARRIAGE BODY INSIDE TRIMS
71
71 - 6
Trunk carpet
DISMOUNTING
Unstuck the trunk c arpet from the self-adhesive tapes placed on the rear floor.
REMOUNTING
Pe rform the dismounting operations in the reverse order.
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BATTERY - FRONT HEADLIGHTS
80
80 - 10
FOG P ROJECTORS ADJUSTMENT
The fog projectors adjustment is to be performed in the following conditions:
- the vehicle to be placed on a horizontal surface;
- the vehicle has not passengers inside the cockpit or weights in the trunk;
- the tires a re pressurized a t the manufacturer prescribed pressure.
Further on, proceed as follows:
Bring the vehicle at the working place.
Position the adjustment device (headlamp adjustment device –E) in front of an optical center
of a fog lamp. Switch on the fog projectors. Rotate the adjustment screw of the fog lamp (D), by means of
a scre wdriver ( A), so that a n adjustment of 2 % i s obtained and t he separation between t he
lighted area and the dark one from the adjustment device is l ocated under the marked line (G)
This adjustment is to be performed in the same way as for the meeting lights adjustment.
Bring the adjustment device in front of the optical center of the second fog lamp;
Perform the fog projector adjustment;
Switch off the fog projectors.
H eadlamps adjustment
G
E
A
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81
INSIDE AND REAR LIGHTING
81 - 1
REAR LAMPS
RE AR LAMP REPLACEMENT
DISMOUNTIN G
Disconnect the battery (-) plug.
Disconnect the rear lamp connector .
Inside trunk, dismount the screw with triangle head ( A).
Extract the rear lamp towards outside.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, positioning correctly the rear lamp in
its seat. Check the bulbs connections and operation.
Rear right lamp Rear left lamp
Rear right lamp connector Rear left lamp connector
Pin Denomination Pin Denomination
1+ Right stop lamp 1 Fog parking lamp supply
2+ Right parking lamp 2 Left turning lamp supply
3Free 3 Free
4 Mass 4 Mass
5 Right turning lamp supply 5 + Left stop lamp
6 Revere driving lamp supply 6 + Left parking lamp
Inside and rear lighting
A
6
1 B
B
B
B 6
1
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