steering DACIA SUPERNOVA 2004 Service Manual

LOWER INTERNAL ACCESSORIES
57
57 - 2
DASHBOARD
DASHBOARD VISOR
Dismount by frontal withdrawal and detachment.
LOWER DASHBOARD CASING
DISMOUNTING
Disconnect the front wiring connectors from the fuse box fixed by means of four screws on
the door (4) of the lower casing (5) and disconnect the c hoke cable.
Dismount the screw and the cage nut, which fix the lower casing on the front hood opening
control support.
Loosen the three screws that fix the lower casing on the lower side of the dashboard.
REMOUNTING
Perform in the reverse order the dismounting operations.
DISMOUNTING
For the dismounting of the dashboard assembly, perform the following operations:
Disconnect the battery.
Dismo
unt :
1. - the steering wheel and the steering wheel half-cases;
2. - dashboard visor;
3. - central console and the climate control assembly;
4. - dashboard lower casing;
5. - documents compartment;
6. - uppe r dashboard.
1
2
3
4
5
7
6
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LOWER INTERNAL ACCESSORIES
57
57 - 6
DISMOUNTING
Loosen the screws which fix the lower half-case
(3) on the steering support and the attach-
ment screws of the lower half-case on the upper half-case (2).
REMOUNTING
F ix the upper half-case (2) on the steering support.
P lace the lower half-case (3) on the upper half-case and fix it by means of four screws.
F ix the lower half-case on the steering support by means of three screws. STEERING WHEEL AXLE HALF-CASES
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82A
HORN - ENGINE IMMOBILISER
82A - 3
GENERALITIES
The anti starting bushing (picture 5) is located around the starting contact a nd is accessible
after the dismounting the steering wheel’s cases. It catches the signal from the key head and then
s ends a coded signal t o the E .C.U. decoder.
The vehicles equipped with RF remote control keys for blocking/ unlocking t he doors are
provided with another anti starting bushing which transmits to the E.C.U. decoder also the signal
received from the RF remote control.
The recognition of the two types of decoding bushings is realised by means of codes labelled
on their body, as follows :
- code 042264J - for vehicles w ithout RF remote control
- code 8200044257 - for vehicles with RF remote control
The E.C.U. decoder (picture 6) has the
following functions :
- decode the signal received from the anti
starting bushing ;
- sends a c ode to the injection computer
in order to authorise the engine starting.
- controls the anti starting indicator of the
instrument panel - receives the coded signal from the anti
NOTE
In case both keys we re lost, the code of the key head (8 characters) and the code of
the m etal insertion (4 characters) can be red from the vehicle invoice. If al so the i nvoice
was lost, the two mentioned codes can be found out based on the chassis series number
of that vehicle, accessing the database of the DACIA manufacturer, calling the TECH
LINE.
pict.5
pict.6
starting bearings, for the vehicles equipped with RF remote control;
- commands the blocking/unlocking of the doors, if the vehicle is provided with RF remote
control keys;
- commands the dome ceiling lighting, for the vehicles equipped with this system.
E.C.U. DECODER
ANTI STARTING BUSHING
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82A
HORN - ENGINE IMMOBILISER
82A - 8
If further to the diagnostic, it is established
the necessity of the replacement of the anti starting
bushing, proceed as follows: -dismount the attachment screws of the steering wheel casing ;
- unlock the steering wheel and bring it in low position;
-r emove the steering wheel upper casing;
- disconnect the anti starting bushing connector from the front wiring;
-r emove the bushing;
- mount the new bushing outside the starting contact (anti theft) system;
- connect the bushing connector to the front wiring;
- mount the steering wheel casing;
- check the operation of the indicator and the anti starting system when the contact is off,
then with the contact on and the engine started. ANTI STARTING BUSHING REPLACEMENT
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82A
HORN - ENGINE IMMOBILISER
82A - 31
No
Is the anti startin
g bus hings correctly fixed on the
steering column and is it correctly connected?Position the bushing and fix its
connection.
Check the continuity and the isolation
related to the ground and the +12 V wiring.Pin2 ground
Pin3 supply +IC
Pin4 pin A2 of the E.C.U. decoder.
Is the wiring in good condition?
Fix the electric wiring.
Disconnect the E.C.U. decoder and check the
presence of +12 V at pin A2 of the wiring.
Is there any tension?
Replace the anti starting bushing.
Connect t he E.C.U. decoder. Perform the
impulse detection t est with t he t ester CLIP
branched to the pin A2 of the E.C.U. decoder.
S et the contact on and check t he presence of
an impulse. Is there any impulse?
Replace the anti starting bushing.
Replace the key.
No
No
No
No
Yes
Yes
Yes
No DIAGNOSTIC
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83
INSTRUMENT PANEL
DISMOUNTING
Disconnecting battery.
Dismounting flexible shaft( speedometer cable) from the gearbox.
Dismounting control cable from the recyclin g flap.
Dismounting steering wheel and the steering wheel casing.
Dismountin g dashboard lower fairing.
Dismountin g documents compartment.
Disconnect documents compartment lamp.
Dismountin g central console.
Dismounting flaps control cables from the climate control unit.
Discon necting: cigarette lighter, climate control lighting, ashtray lighting, climate control switch .
Dismounting headlamps adjustment control from the dashboard.
Dismounting dashboard from the windscreen lower cross bar.
Disconnecting flexible shaft (speedometer cable) from the instrument panel.
Disconnecting air conducting ducts to aerators.
Disconnecting front wiring from the instrument panel and from the dashboard wiring.
Dismounting instrument panel attachmen t clamps from the dashboard.
Dismountin g clamps from the instrument panel.
Mounting clamps on the new instrument panel.
Mounting instrument panel with clamps on dashboard.
Connecting flexible shaft to the instrument panel.
Connecting front wiring to the instrument panel and to the dashboard wiring.
Positioning and fixing air conducting ducts.
IN
STRUMENT PANEL REPLACEMENT
83-5
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83
INSTRUMENT PANEL
Positioning and fixing flaps control cables to the climate control unit.
Connecting dashboard wirin g to: cigarette lighter, climate contro l lighting, climate control switch,
ashtray lighting.
Connecting documents compartment lamp.
Mounting documents compartment.
Mounting central console.
Mounting dashboard lower fairing.
Mounting steering wheel casing and steering wheel.
Mounting flexible shaft to the gearbox.
Mounting control cable to the recycling flap.
Connecting battery.
Functional tests.
REMOUNTING
Perform the dismounting operations in the reverse order.
83-6
IN
STRUMENT PANEL REPLACEMENT
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84
CONTROLS - SIGNALLING
84 -1
(STARTING – IGNITION SWITCH)
The anti theft mechanism is placed on the right part of the steering column and has the purpose
to starter control when electric system is connected, being provided in the same time also with a
steering locking device, with anti theft lock.
NOTE
At the anti theft mechanism there is not any more marked G position (garage) because
it does not allow the taking out of the key in this position but helps in pi n unblocking
for removing the mechanism from the steering column.
Disconnect the battery.
Dismount the steering wheel casings.
Disconnect the anti-starting bushing.
Remove the bushing off the steering column.
Disconnect the switch connection wires.
B ring the key in the interme diary position (ex G).
Dismount the attachment screw (1).
P ush the mobile pin ( 2) and pull backwards
the switch.
REMOUNTING
Mount the switch in its place.
Tighten the attachment screw(1).
Connect :
- the switch
- the battery.
Position and mount the anti-star ting bushing.
Connect the anti-starting bushing to the ve-
h icle wirin g.
Check the switch operation.
Mount the steering wheel casings. DISMOUNTING
ANTI THEFT MECHANISM
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84
CONTROLS - SIGNALLING
84-3
SI
GNALIZING AND LIGHTING CONTROL SWITCH
DISMOUNTING-REMOUNTING
The lighting control switch e quipping the SupeRNova vehicles includes also the turning-
signalizing switch .
NOTE
The lighting control switch is not to be repaired.
DISMOUNTING
Disconnect the battery.
Dismount the lower steering wheel casing.
Cut the plastic collar which is attaching the wiring on the steering column.
Disconnect the switch connector from the front wiring.
Dismount the switch attachment screw from the steering column.
Dismount the switch.
REMOUNTING
Tighten the switch attachment screws.
Connect the switch connector to the front wiring.
Position the plugs and fix with a new plastic collar.
Connect the battery.
Check the switch operation.
Mount the steering wheel lower casing.
UNDER WHEEL CONTROL MODULE
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84
CONTROLS - SIGNALLING
84-4
DISMOUNTING-REMOUNTING OF TH E WINDSCREEN
WIPER-WASHING SWITCH
DISMOUNTING
Disconnect the battery.
Dismount the steering wheel casings.
Disconnect the switch connector.
Dismount the windscreen wiper switch attachment screws (2).
Detach the switch.
REMOUNTING
Fix the switch by tightening its attachment screws (2).
Connect the switch connector to the front wiring.
Mount the steering wheels casings.
Connect the battery.
Check the switch operation.
The SupeRNova vehicles are equipped with TAKOSAN type switches.
2
1
UNDER WHEEL CONTROL MODULE
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