lock DACIA SUPERNOVA 2004 Workshop Manual

MECHAN ICAL ELEMENTS CONTROL
37
HAND BRAKE CONTROL LEVER
DISMOUNTING
Disconnect the battery.
Lift the vehicle by means of a two columns elevator;
Release the hand brake control lever.
D etach the fork end rod by unscrew the lock nut ( 2).
Dismo unt :
- the hand brake ornament;
- the lever support with toothed part ( 3);
- the e nd shaft rod ( 4);
- the lever shaft ( 5);
- the claw shaft (6) ;
- the c law control rod ( 7).
Detach the lever.
RE MOUNTING
Gr ease the shafts with UM 185 Li 2 grease.
Perform the dismounting operations in the reverse order.
Check and adjust the adjustment if necessary.
37 - 11
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MECHAN ICAL ELEMENTS CONTROL
37
BRAKE PRESSURE CONTROLLER
Brake pressure controller, load sensitive, avoiding the rear wheels blocking.
OPERATION PRINCIPLE
The brake pressure controller enables the rear circuit pressure “ modulation “ according to
two parameters:
-the pressure value in the front circuit
- the load on the rear axle
The pressure controller is operating on the principle of pressure compensation in two enclosures,
separated by means of a ball and spring valve. The back pressure at the valve level is created by means of the forc e developed by the
continuos action compensating spring and of the control spring acting in proportion as the rear
axle load is increasing. The pushing rod is transmitting the force of the lever spring to the pressure controller piston,
which is controlling the valve ball being in the open normal position (position P 1).
BRAKING MOMENT
In the same time with pressure increase when entering in the pressure controller, this will act
upon the ball, forcing it to overcome the c ontinuos acting spring force and by uncovering the
valve hole, to facilitate the releasing of this pressure. In the braking moment, due to position
changing of the vehicle body compared to the rear axle, by means of the acting levers, the limiting
piston is moving toward the interior, reducing the fluid exist diameter, leading to the obtaining in
this way of the pressure reduction in the rear circuit.
DE BRAKING MOMENT
In the moment of fluid inlet pressure restoring ( by leg lifting from the brake pedal ), the piston
will come back in the initial position, gradually and quickly allowing the same diameter existent at
the beginning of the braking for which the valve is open ( position P1 ). 1.
Pressure controller body
2. Valve
3. Plug
4. Spring
5. Ball
6. Piston
37 - 16
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MECHAN ICAL ELEMENTS CONTROL
37
GEARS CONTROL ADJUSTMENT
This is to be performed after mounting the engine-gearbox assembly and the assembly lever-
control case every time when : - dismounting of the engine-gearbox a ssembly, t he c ontrol ba r or the assembly lever-
control case;
- establishin g of failures such as: gear change impossibility or unexpected gear uncoupling,
gear blocking.
For the gear control adjustment the CV 550 device i s to be used;
M ount the CV 550 device on the assembly lever- control c ase;
A ttach the control bar to the control lever end;
Place the gear lever in the device seat and fix it in this position by means of the device handle;
Tighten the attachment screw 1 of the bar to the lever at the required moment of 1.2 daNm;
Dismount the CV 550 device from the control box.
Check the gears coupling. THE GEARS CONTROL
37 - 24
SPECIAL TOOLS
CV 550 Linkage adjusting device
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52 NON SIDE OPPENING ELEMENTSMEC HANISMS
The composition of the front hood locking
system ............................................................ 52-1
Fr ont hood locking system............................. 52-2
Hatc hback lo cking sy stem .............................. 52-3
Hatchback balancing device........................... 52-5
54 WINDOWS Windscreen and hatc hback glass.................... 54-1
Hatchback gla ss repla cement......................... 54-3
55 EXTERNAL PROTECTIONS Front bumper.................................................. 55-1
Rear bumper................................................... 55-2
56 EXTERNAL ACCESSOIRES Outside accesor ies.......................................... 56-1
Aileron........................................................... 56-2
40 GENERAL
Designation of parts (blow-up)..................... 40-1
Openings cle arance....................................... 40-4
Repairing general conditions........................ 40-5
Welding types and parameters...................... 40-6
Col lision diagnosis........................................ 40-8
Ca rriage body checking/ Straightening bench
CELETE type................................................ 40-12
41 LOWER STRUCTURE Front longitudinal girder assembly............... 41-1
Re ar longitudinal girder................................ 41-2
42 UPPER FRONT STRUCTURE Front wing..................................................... 42-1
Ca rriage body front part................................ 42-2
Fr ont wing lining........................................... 42-3
R adiator upper cross bar............................... 42-4
Headlamp support......................................... 42-5
Aeration grill................................................. 42-6
43 UPPER SIDE STRUCTURE Front pillar lining.......................................... 43-1
Fr ont pillar..................................................... 43-2
Mi ddle pillar.................................................. 43-3
44 REAR UPPER STRUCTURE Side panel...................................................... 44-1
Inner rear wheel passa ge............................... 44-2
Re ar panel..................................................... 44-3
45 TOP OF BODY Roof.............................................................. 45-1
47 LATERAL OPENINGS Front/Rear door............................................ 47-1
48 NON SIDE OPPENING ELEMENTS Front bonnet.................................................. 48-1
Hatchback..................................................... 48-2
51 SIDE OPPENING ELEMENT S MECHANISMS Lock and front door lock cylinder................. 51-1
Lock and rear door lock cylinder.................. 51-3
Window and front door window regulator
(with cable)................................................... 51-5
Window and rear door window regulator
(with cable)................................................... 51-6Body4
Mechanisms and accesoires5
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48
NON SIDE OPENING ELEMENTS
48 - 1
FRONT BONNET
DISMOUNTING
Dismou nt :
- the aeration grill;
- the windscreen washer jets and hoses;
- the front bonnet locker (1);
- the safety hook (2);
- the attachment screws (3) of the
hi nges;
- front bonet.
REMOUNTING
Perform in the reverse order the dismounting operations.
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 1
DISMOUNTING
For the dismounting
of the front door assembled plate with electric control, dismount:
- the window lifting crank, inner opening mechanism, by detaching from it, the control rod
(8) of the front door opening, the rod which is fixed with the other end on the plate;
- the locking button (2) and the guiding case (3);
- the attachment screw (9 ) of the locking handle;
- the door pa nel.
Disconnect the actuator connector.
(7)
Di smount the attachment screws (5) of the box (6) from the caisson of the door.
Remove the electric control assembled plate assembly through the technological opening from
the caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following recom-
mendation:
- for the lock c ontrol mounting, t he lock rod (4) will be pl aced i n the position where t he
lock is blocked; - for the front door plate mounting, the connecting fork (1) of the outside opening mechanism
will be fixed on the existing ball joint on the lock;
mount the button (2) by self-threading on the rod (4).
MECHANISM WITH ELECTRIC CONTROL FOR
FRONT DOOR OUTSIDE OPENING
LOCK
AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 2
DISMOUNTING
For the front door lock dismounting and the outside opening mechanism, beforehand dismount:
- the window lifting crank;
- the arm rest;
- the inside opening mechanism (1);
- the door panel inner ornament;
- the door panel upper ornament, the locking button (5) and the guiding case (4);
- the door pa nel.
After these operations dismount:
- the lock a ttachment fork (6) and the l ock (11) from the door;
- the front door lock attachment screws (9) on the door caisson;
- the door opening control rod (2) from the lock.
Remove the lock assembly through the technological opening from the door caisson.
Dismount the attachment screws (8) of the outside opening mechanism (7 ) on the front door
outside panel.
REMOUNTING
Perform in the reverse order the dismounting operations, taking into account the following
mounting instructio ns :
- for the lock control mounting, the lock rod (3) will be placed in the position where the
lock is blocked; - introduce the locking rod thought the caisson hole, in the panel guide, then fix it on the
lock by the attachment element;
- mount the button (5) by self-threading on the rod (3);
for the front door lock mounting, the connecting fork (6) of the outside opening mechanism will
be fixed on the existing ball joint on the lock.
11
FRONT DOOR LOCK AND OUTSIDE OPENING MECHANISMLOCK AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 3
DISMOUNTING
Fo
r the dismounting of the rear door plate with e lectric control and of the outside ope ning
mechanism, beforehan d dismount:
- the window lifting crank, inner opening mechanism;
- the locking button (8) and the guiding case (7);
- the attachment screw (9) of the locking handle (6);
- the door pa nel.
Disconnect the actuator connector (3).
Dismount the attachment screws (1 ) of the box (2) on the caisson of the door, and then detach
an end of the locking rod (4) from the existing ball joint on the plate, and the other end from the
direction change device (5).
Dismount the direction change device (5) by dismounting the assembly attachment nut on the
caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendation: - for the direction change device mounting (5), the lock rod will be placed in the position
w here the plate is blocked;
- the locking button (8) will be mount by self-threading on the locking rod ;
tighten the screws (1) at the moment of 0,.4 da Nm.
MECHANISM WITH ELECTRIC CONTROL FOR
REAR D OOR OUTSIDE OPENING
LOCK AND REAR DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 4
DISMOUNTING
Fo
r the rear door lock di smounting and the out side opening m echanism, beforehand dis-
mount: the ash tray box by detaching from clips, the window regulator crank, the arm rest, the
inner opening mechanism (5), the door panel lower and upper ornament, the locking button (1),
the guiding case (2), the door panel.
Then dismount: - the rear door lock attachment screws (2) on the door caisson, and then detach an end of
the locking control rod (6)from the existing ball-j oint on the lock, and t he other e nd from the
direction change device; - the direction change device (4), by releasing the nut and the attachmen t washer assembly
on the door’s caisson; - the re ar door opening rod (3) on the lock (8 ) ;
- the attachment screws (9) of the outside opening mechanism (10) on the rear door
outside panel.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendations:
- for the direction change device mounting (4), the lock rod will be placed in the position
w here the lock is blocked;
- move the assembly so that free arm will be introduced on the control rod (5), and then
the control rod will be introduced through the caisson hole in the door panel guide;
mount the button (1) by self-threading on the rod.
10
9
1
2
3
4
5
8
7
6
REAR DOOR LOCK AND OUTSIDE
OPENING MECHANISM
LOCK
AND REAR DOOR LOCK CYLINDER
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NON SIDE OPENINGS ELEMENTS MECHAN ISMS
52
52 - 1
1. Front hood locking system
2. Screw M8-25
3. Front hood opening control
4. Sleeve stopper
5. Cable attachment
element
6. Spring
7. Screw M6-20
8. Lock assembly
THE COMPOSITION OF THE FRONT HOOD
LOCKING SYSTEM
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